Geotech PFAS Free Series Installation And Operation Manual

Portable bladder pump

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PFAS Free Portable
Bladder Pump
Installation and Operation Manual
11150324
Rev 4/15/2020 Part #

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Summary of Contents for Geotech PFAS Free Series

  • Page 1 PFAS Free Portable Bladder Pump Installation and Operation Manual 11150324 Rev 4/15/2020 Part #...
  • Page 3: Table Of Contents

    Table of Contents Section 1: System Description ................4 Function and Theory ..................4 System Components ..................5 Bladder Assembly ..................... 5 Pump Housing ....................5 Intake screen ..................... 5 Optional Drop Tube Intake Assembly ............... 5 Section 2: System Installation ................6 Safety Cable ......................
  • Page 4 DOCUMENTATION CONVENTIONS This document uses the following conventions to present information: An exclamation point icon indicates a WARNING of a situation or condition that could lead to personal injury or death. You should not proceed until you read and thoroughly understand the WARNING message.
  • Page 5 O-ring seals to promote longevity and elasticity. Pump operation and decontamination should be performed to standard operating procedures. Operation of system utilizing non-Geotech manufactured equipment could result in equipment failure or malfunction and may void the warranty. This includes air and fluid tubing.
  • Page 6: Section 1: System Description

    Section 1: System Description Function and Theory The PFAS Free Portable Bladder Pump is designed specifically for sampling per- and polyfluoroalkyl substances (PFAS) such as perfluorooctanoic acid (PFOA) and perfluorooctane sulfonate (PFOS) in groundwater. PFAS compounds are synthetic chemicals used in firefighting foams, stain resistant carpets, and other repellant/non-stick applications.
  • Page 7: System Components

    The pump assembly itself must be submerged below the water level. This means the depth to water cannot exceed the maximum pumping depth of the pump. If using a drop tube assembly not provided by Geotech, ensure all materials are PFAS testing approved. Use of unapproved materials...
  • Page 8: Section 2: System Installation

    Bladder Pump Controller 300PSI. Pump Tubing Lines The Geotech PFAS Free Portable Bladder Pump requires two tubing lines. One of the lines is used for the air supply and exhaust. The second line is used for discharge fluid. See Section 6: System Specifications for tubing sizes.
  • Page 9: Reverse Coil Method

    Reverse Coil Method When lowering the pump into the well, it is important to reverse the natural bend of the coiled tubing so that the tubing will straighten out as it is lowered (see figure 2-1). As the pump and tubing are lowered into the well, the direction of the bend should be reversed from the direction in which it is coiled.
  • Page 10: Section 3: System Operation

    Section 3: System Operation Once tubing and safety cable are connected, slowly deploy the pump into the well. If depth to water is known, a mark can be placed on the tubing to indicate when the pump has reached the desired level. The pump must be fully submerged.
  • Page 11: Example Flow Rates

    * Airline tubing size: .17”ID x ¼” OD (4 x 6 mm) Flow rates are based on 3’ (0.9 m) of pump submergence. Field environments typically provide over 10’ (3 m) of submergence, which increases flow. Speak with a Geotech representative to determine the best configuration to fulfill your sampling needs.
  • Page 12: Selecting An Air Source

    Selecting an Air Source The Geocontrol PRO is an easy-to-use portable compressor and logic unit specifically designed to operate Portable Bladder Pumps deployed down to 180’ (55 m) or less. Air consumption depends on the volume of tubing and the size of deployed Bladder Pump. Follow the general guidelines and examples below to calculate the air consumption for specific sampling configurations.
  • Page 13 Figure 3-1: Tank Volume vs. BP Consumption...
  • Page 14: Determining Psi

    Determining PSI Determine the air pressure needed to operate the Bladder Pump based on the length of the air supply line to the pump (well depth). Use the simplified formula: 0.5 PSI (per foot) + 10 PSI (to account for tubing friction) = required PSI 0.12 bar (per meter) + 0.7 bar (to account for tubing friction) = required bar As mentioned above, the additional 10 PSI/ 0.7 bar is to account for the pump itself and friction loss along the airline tubing.
  • Page 15: Section 4: System Maintenance

    Section 4: System Maintenance Geotech uses black Buna-N O-rings for the PFAS free portable bladder pumps. If you receive an O-ring from Geotech that is not black, do not use the O-ring on the bladder pump and contact a Geotech representative.
  • Page 16 Remove the lower Compression Ring by pulling it off the end of the internal center tube assembly. Figure 4-2: Removal of bottom Compression Ring Remove the upper Compression Ring by sliding it over the bladder and over the end of the internal center tube assembly. Figure 4-3: Removal of upper Compression Ring Pulling from the lower end of the bladder, slide the bladder off the internal center tube weldment assembly.
  • Page 17 Remove all O-rings.  If needed, use a flat object to help the O-ring out of the groove on the center tube weldment assembly,  Do not over-stretch, damage, or puncture the O-rings in any way. Figure 4-5: Removal of O-rings Clean and prepare replacement parts as needed.
  • Page 18 Figure 4-8: Check Ball Retainer O-ring Install O-rings (#11150332 & #1110318) in the grooves on the Bottom Intake Assembly.  Ensure that O-rings are not twisted. Figure 4-9: O-rings on the Bottom Intake Assembly Insert the SS Check ball into the Bottom Intake Assembly. SS Check Ball must be inside the Bottom Intake Assembly.
  • Page 19 Bladder Reassembly (all models) Install O-ring on the cap of the center tube weldment assembly. Figure 4-10: Cap O-ring Install O-ring on the upper end of the center tube weldment assembly. Figure 4-11: Upper end O-ring Install O-ring on the lower end of the center tube weldment assembly. Figure 4-12: Lower O-ring...
  • Page 20 Slide bladder onto the internal center tube weldment assembly, over the O-ring on the bottom end of the center tube assembly, and then over the O-ring on the upper end of the center tube weldment assembly.  Do not to roll the O-rings. ...
  • Page 21 With the upper end of the bladder secured by the Compression Ring slide the second compression ring over the end of the bladder until the O-ring is visible in the middle of the Compression Ring.  Compression rings that are made from other materials (ex: HDPE), will not be clear.
  • Page 22: Replacement Parts

    Due to the sensitivity of PFAS testing, it is important to use only PFAS testing approved materials. Use of unapproved materials, such as Viton, will contaminate samples. Additional PFAS approved replacement parts can be purchased through Geotech. See Section 7: Replacement Parts List.
  • Page 23: Section 5: System Troubleshooting

    Do not operate equipment if it has been damaged, broken, smashed, or excessively worn. Broken components pose a severe threat to the safety of the operator and his or her environment. Contact Geotech for any service or repair needs. Problem: Air in fluid line or flow cell.
  • Page 24: Section 6: System Specifications

    Section 6: System Specifications 1.66x36" 1.66x18" 0.85 0.675 Pump Housing 316 SS Pump Ends Bladder Material Polyethylene (PE) Bladder Collar Material High-Density Polyethylene (HDPE) O-Ring Material Buna-Nitrile (black) 1.66” 1.66” Outer Diameter .850" .675" 40 mm 40 mm 40” 19” Length w/ screen 21.6 mm 17 mm...
  • Page 25 System Specifications, continued: IP rating: (NA) Submersible to 500’ (152 m) of water column. Special care must be taken to avoid burns and exposure to out- gassing of volatiles when pumping fluids at elevated temperatures. Special air source considerations need to be taken into account 9000’...
  • Page 26: Section 7: Replacement Parts List

    Section 7: Replacement Parts List 1.66 Bladder Pump Components 18” model shown...
  • Page 27 Bladder Pump, 1.66, Portable Stainless Steel, Screened Length: 18” (81150051) or 36” (81150052) Item Description Part No. § BLADDER, PE, 1.66 x 18,PBP, EA 21150055 § BLADDER, PE, 1.66 x 36,PBP, EA 21150140 § BLADDER, PE, 1.66 x 18,PBP,12PK 21150056 §...
  • Page 28: 850 Bladder Pump Components

    .850 Bladder Pump Components...
  • Page 29 Bladder Pump, .850, Stainless Steel, Screened - 81150055 Item Description Part No. BLADDER, PE, .85 BP, EA 21150100 § BLADDER, PE, .85, CE, 12PK 21150099 HOSEBARB, SS6, MOD, .170 X 1/8 NPT DISCHARGE 11150118 HOSEBARB, SS6, .170 X 10/24 AIR 17200245 BALL, SS6, 1/4"...
  • Page 30: 675 Bladder Pump Components

    .675 Bladder Pump Components...
  • Page 31 Bladder Pump, .675, Stainless Steel, Screened - 81150056 Item Description Part No. BLADDER, PE, .675, EA 21150102 § BLADDER, PE, .675, CE, 12PK 21150101 HOUSING, SS6, .675, BP 21150032 HOSEBARB, SS6, .170 X 10/24 AIR 17200245 WELDMENT, INNER, SS6, .675 BP 51150125 O-RING, #014, BUNA-N 11154057...
  • Page 32 Notes...
  • Page 33 DOCUMENT REVISIONS EDCF# DESCRIPTION REV/DATE Project 2/6/2017 Release, StellaR 1526 Updated Bladder Re-assembly instructions, added Project .850 and .675 sizes, updated part numbers list – 4/24/2018 1629 StellaR, TA Updated cover image, added PN 21150153 – Project # 10/18/2019 1854 StellaR Updated maintenance instructions with alternate Project...
  • Page 34: Ec Declaration Of Conformity

    EN 61010-1: 2010 Year of affixation of the CE Marking: 2017 Production control follows the ISO 9001:2015 regulations and includes required safety routine tests. This declaration issued under the sole responsibility of Geotech Environmental Equipment, Inc. Joe Leonard Product Development...
  • Page 35: The Warranty

    Geotech agrees to repair or replace, at Geotech’s option, the portion proving defective, or at our option to refund the purchase price thereof. Geotech will have no warranty obligation if the product is subjected to abnormal operating conditions, accident, abuse, misuse, unauthorized modification, alteration, repair, or replacement of wear parts.
  • Page 36 Geotech Environmental Equipment, Inc. 2650 East 40th Avenue Denver, Colorado 80205 (303) 320-4764 ● (800) 833-7958 ● FAX (303) 322-7242 email: sales@geotechenv.com website: www.geotechenv.com In the EU Geotech Equipos Ambientales Calle Francesc I Ferrer, Guardia Local 19, Mollet del Valles, Barcelona 08100, España Tlf: (34)93 5445937 email: ventas@geotechenv.com...

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