Bentone B 2 Series Installation And Maintenance  Instruction

Bentone B 2 Series Installation And Maintenance Instruction

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178 081 32-1
2019-11-04
Providing sustainable energy solutions worldwide
Installation- and maintenance instruction
B 2
Original translation of Installation- and maintenance instruction

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  • Page 1 178 081 32-1 2019-11-04 Providing sustainable energy solutions worldwide Installation- and maintenance instruction Original translation of Installation- and maintenance instruction...
  • Page 2 Beispiel Manualer på övriga språk www.bentone.com\nedladdning 352011030141 Serial no. 1234567 Man.Year 2019 Designation BF 1 KS 76-24 eller scanna QR-koden BF 1 Type Model BF 1 KS 76-24 Cap. Min-Max LIGHT OIL 35-90kW 1,25-6,0 cSt 7-14bar Skriv in brännarens artikelnummer som finns på din...
  • Page 3: Table Of Contents

    10.2 Burner will not start after normal use ________________ 38 10.3 Delayed ignition __________________________________ 39 10.4 Noise in pump ___________________________________ 39 10.5 Pump pressure __________________________________ 39 11. Log of flue gas analysis ____________________________ 40 12. Oil burners maintenance instructions _______________ 41 Bentone...
  • Page 4: General Information

    • Burner pipes, fan wheels and air dampers may contain sharp edges. • The surface temperature of the burner’s components can exceed 60 °C. • Caution: The burner has moving parts, and there is risk of crushing injuries. 165 105 01 Bentone...
  • Page 5 - fl ue gas ducts and combustion air ducts are not blocked - all actuators and control and safety devices are in working order and correctly set • After commissioning, if a steady red light on the burner control is displayed, contact your installation technician. Bentone...
  • Page 6 Delivery check • Make sure everything is delivered and the goods have not been damaged during transit. • If something is wrong with a delivery, report it to the supplier. • Transport damage must be reported to the shipping company. Bentone...
  • Page 7: Technical Data

    Length of blast Protrusion from flange, tube measurement B 2.3 Burner installation 130-150 2.3.1 Hole patten Make sure the hole pattern on the boiler is designed for burner flange. Combustion device ø 90 M8-M10 ø 125-150 165 205 53 Bentone...
  • Page 8: Working Field B 2 Ks,Ksv

    B 2 KS,KSV 50Hz 6,3µF 50Hz Max operating current, see data plate 2.4 Setting of brake plate and air flow 0,5-1,5 2,3-3,1 10,0-11,0 *NB It is important that the spark does not strike against the brake plate or nozzle Bentone...
  • Page 9: Working Field B 2 Ka,Kav

    B 2 KA,KAV 50Hz 6,3µF 50Hz Max operating current, see data plate 2.7 Setting of brake plate and air flow 2,7-3,3 0,5-1,5 8,0-9,0 *NB It is important that the spark does not strike against the brake plate or nozzle Bentone...
  • Page 10: Recommended Nozzles And Pressures

    /s (cSt) at a density of 830 kg/m 2.9.1 Burner with preheater Allow for a reduction in oil quantity of 5–20% with preheating owing to: • Temperature increases at the nozzle. • Nozzle design. • Capacity (the higher the capacity the lower the difference). Bentone...
  • Page 11: Description

    2.10 Description 11. Oil pump 2.10.1 Components Electrodes 12. Ignition transformer Fan housing Brake plate 13. Motor Adjustment of nozzle assembly Preheater 14. Air adjustment Frame Electric contact X1,X2 (see wiring diagram) Control box Air damper 10. Blast tube Bentone...
  • Page 12 15. Fan wheel 16. Fan housing, part Bentone...
  • Page 13: General Instructions

    Otherwise, there is a risk of soot build up, poor efficiency or condensation in the chimney. The system must be fine- tuned at start-up. The temperature in the chimney at a depth of 0.5 m must be at least 60 °C to prevent condensation. 165 205 43 Bentone...
  • Page 14: Delivery Inspection

    • Burners must be connected to an all-pole switch. • Connection must conform to the wiring diagram. • Use appropriately sized fuses. If any electrical connection is used other than that recommended by Enertech, there may be a risk of damage to property and personal injury. Bentone...
  • Page 15: Burner Installation

    Once the burner has been installed and commissioned, the seals of the various coupling elements should be checked. When a leak is detected, it is usually suffi cient to tighten the coupling element that is leaking. 165 205 44 Bentone...
  • Page 16: Basic Settings

    Air setting Insert setting * Energy value of EO1 fuel oil = 11.86 kWh/kg Setting values for insert B 2 KA,KAV Burner capacity, kW Setting values for air damper B 2 KA,KAV � Burner capacity, kW 165 205 54 Bentone...
  • Page 17 Setting values for insert B 2 KS,KSV Burner capacity, kW Insats Setting values for air damper B 2 KS,KSV 50,7 67,1 84,7 101,1 Burner capacity, kW � Bentone...
  • Page 18 4.1.5 Setting the air quantity Turn the air intake clockwise to increase airfl ow and anticlockwise to decrease airfl ow. Insert control Air control Bentone...
  • Page 19: Burner Servicing

    Fit the burner tube and insert the burner into the boiler Connect the Europlug and turn on the mains power. Start the burner and check the combustion. When servicing/replacing components that affect combustion, an analysis and soot test must be carried out on the instal- lation 165 205 55 Bentone...
  • Page 20 (refer to Technical data). Connect the preheating and ignition cables. Fit the burner tube and insert the burner into the boiler Connect the Europlug and turn on the mains power. Start the burner and check the combustion. Bentone...
  • Page 21: Replacing The Oil Pump

    Connect the Europlug and turn on the mains power. Turn on the burner, air the pump, adjust the pressure, and check the combustion. When servicing/replacing components that affect combustion, an analysis and soot test must be carried out on the installation Bentone...
  • Page 22: Replacing The Fan Motor And Fan Wheel

    Insert the burner into the boiler. Fit the oil hoses Connect the Europlug and turn on the mains power. Start the burner and check the combustion. When servicing/replacing components that affect combustion, an analysis and soot test must be carried out on the installation Bentone...
  • Page 23: Replacing The Entire Electrical Package

    Insert the burner into the boiler. Fit the oil hoses Connect the Europlug and turn on the mains power. Start the burner and check the combustion. When servicing/replacing components that affect combustion, an analysis and soot test must be carried out on the installation Bentone...
  • Page 24: Instructions Pump

    60°C Components Suction line G 1/4” Return line G 1/4”and internal by-  pass plug  Nozzle outlet G 1/8” Pressure gauge port G 1/8”   Vacuum gauge port G 1/8” Pressure adjustment   165 105 20 Bentone...
  • Page 25 Back to Gear-set suction Vacuum gauge Oil under suction port By-pass Oil under pressure By-pass plug plug By-passed oil inserted removed returned to tank, or to suction Return plugged Inlet Return One pipe installation Two pipe installation Bentone...
  • Page 26 (D-H) max. = 4,5 m 150 150 139 150 108 150 150 150 150 **Q = pump capacity @ 0 bar / Pumpenleistung bei 0 bar Two pipe lift system capacité de l'engrenage à 0 bar/portata della pompa a 0 bar. Bentone...
  • Page 27 5 min. (a condition is that the pump is being lubricated during operation). The tables state the total suction line length in metres at a nozzle capacity of 9,5 Gph. Max. permissible pressure at the suction and pressure side is 2,0 bar. Bentone...
  • Page 28 Close the oil supply to the burner Loosen the pump cover’s screws. Remove the fi lter and gasket Mount new gasket and fi lter Refi t the cover Open the oil supply Start the burner and check seals and combustion Bentone...
  • Page 29 Pressure regulator Shaft seal kit (lip seal + protective cone) By-pass plug G 1/4 gasket G 1/4 steel plug (1-pipe system) Filter Cover gasket Cover Pressure gauge port or vacuum gauge port screw, O-ring 10. Coil 11. Tube assy Bentone...
  • Page 30: Instructions Pump

    Rated voltage of coil: 220/240V 50/60 Hz Oil temperature:: max 60°C Components Nozzle port G1/8” Pressure gauge port Pressure adjustment, 4mm allen key Cartridge filter Vacuum gauge port G1/8” Return line G¼” Suction line G¼” Return plug 165 105 96 Bentone...
  • Page 31 Zweistranginstallation - Tank tiefer als Pumpe Two-pipe system Installation bitube en aspiration Impianti bitubo in aspirazione Pump/Pumpe 35/45 Pompe/Pompa Q** (l/h) d (mm) H (m) 124 150 116 150 100 150 103 150 109 150 H max. = 4,5 m Bentone...
  • Page 32 - Using a pump with a larger capacity. Burner with preheating Consider that the oil quantity is reduced at preheating by 5-20% depending - Rise in temperature at the nozzle - Nozzle design - Capacity (high capacity - small difference) Bentone...
  • Page 33 Reject the cartridge filter and replace it by a new one. Press it on to the plug. Ensure that the O-ring is not damaged. Then fit the new cartridge filter to the pump. Bentone...
  • Page 34: Preheater

    If the oil temperature is low and the oil flow is high, the preheater thermostat may cut out. Because of this it is important that the burner control system has a circuit that maintains preheat. 165 205 57 Bentone...
  • Page 35: Oil Burner Control

    9. Oil burner control 9.1 Wiring diagram Alt 2 Alt 3 Alt 4 Alt. 1 Enl DIN 4791 165 205 71 Bentone...
  • Page 36 If burner operations are interrupted via the main switch or thermostat, a new start will be initiated when conditions according to point 1 are fulfilled. Oil burner control blocks Red light on the oil burner control illuminates. The burner is re- started by pressing the reset button. Bentone...
  • Page 37 < 1 s Ambient temperature: –20 - +60°C Min. current with flame: 65 µA Max current when dark, start: 5 µA Photocell current checks Photocell current is measured with a direct current ammeter (mulitimeter μA) connected in series with the photocell. Bentone...
  • Page 38: Fault Location

    Check preheater function Preheater temperature too low Adjust the preheater‘s set operating tem- New oil type perature Check that the oil used has the physical parameters that the burner is rated for. If not, change the oil. 165 105 09 Bentone...
  • Page 39: Delayed Ignition

    Change the oil or the pump's oil parameters Pump worn Replace the pump Pump run using impure oil that has worn the Replace pump and install self-cleaning pump out prematurely filter in the oil system Blocked pump filter Check, clean pump filter Bentone...
  • Page 40: Log Of Flue Gas Analysis

    11. Log of flue gas analysis Owner Adresss Tel. no: Installation Tel. no: Boiler Type Make Power Bentone Burner Type Model Serial no. Fuel Step 1 Step 2 Step 3 Draught in fireplace Fan Press mbar Filter smoke number Flue gas temp. °C...
  • Page 41: Oil Burners Maintenance Instructions

    12. Oil burners maintenance instructions General information If the burner starts but does not ignite Keep the boiler room clean. Ensure that the boiler Make an attempt to start the burner. room has permanent fresh air intake. Switch off before Never make close repeated start attempts.
  • Page 44 Enertech AB. P.O Box 309, SE-341 26 Ljungby. www.bentone.se, www.bentone.com...

This manual is also suitable for:

B 2 ksB 2 ksvB 2 kaB 2 kv

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