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CAUTION Before performing any of the electrical installation works, please verify on which of the intended connection use. Generally there are 2 types of indoor-outdoor connections: ○ Single Connection (Single Indoor Unit connects with Single Outdoor Unit) ○ Multiple Connection (Multiple Indoor Unit connect with Single Outdoor Unit) Both connections have different connecting methods.
1. Safety Precautions Read the following “SAFETY PRECAUTIONS” carefully before installation. Electrical work must be installed by a licensed electrician. Be sure to use the correct rating of the power plug and main circuit for the model to be installed. ...
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WARNING Use the attached accessories parts and specified parts for installation. Otherwise, it will cause the set to fall, water leakage, fire or electrical shock. Install at a strong and firm location which is able to withstand weight of the set. If the strength is not enough or installation is not properly done, the set will drop and cause injury.
2. Precaution for Using R32 Refrigerant The basic installation work procedures are the same as conventional refrigerant (R410A, R22) models. However, pay careful attention to the following points: WARNING Since the working pressure is higher than that of refrigerant R22 models, some of the piping and installation and service tools are special.
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CAUTION 2-5. No ignition sources No person carrying out work in relation to a refrigeration system which involves exposing any pipe work that contains or has contained flammable refrigerant shall use any sources of ignition in such a manner that it may lead to the risk of fire or explosion. He/She must not be smoking when carrying out such work.
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CAUTION Leak detection methods Electronic leak detectors shall be used to detect flammable refrigerants, but the sensitivity may not be adequate, or may need re- calibration. (Detection equipment shall be calibrated in a refrigerant-free area.) Ensure that the detector is not a potential source of ignition and is suitable for the refrigerant used. ...
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CAUTION Labelling Equipment shall be labelled stating that it has been de-commissioned and emptied of refrigerant. The label shall be dated and signed. Ensure that there are labels on the equipment stating the equipment contains flammable refrigerant. Recovery ...
3. Specifications Indoor CS-XZ7SKEW CS-XZ9SKEW Model Outdoor CU-Z7SKE CU-Z9SKE Performance Test Condition EUROVENT EUROVENT Phase, Hz Single, 50 Single, 50 Power Supply Min. Mid. Max. Min. Mid. Max. 0.75 2.05 2.40 0.85 2.50 3.00 Capacity BTU/h 2560 6990 8180 2900...
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Indoor CS-XZ7SKEW CS-XZ9SKEW Model Outdoor CU-Z7SKE CU-Z9SKE Type Hermetic Motor (Rotary) Hermetic Motor (Rotary) Compressor Motor Type Brushless (6 poles) Brushless (6 poles) Output Power Type Cross-Flow Fan Cross-Flow Fan Material ASG20K1 ASG20K1 Motor Type DC / Transistor (8-poles) DC / Transistor (8-poles) Input Power 44.9...
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Indoor CS-XZ7SKEW CS-XZ9SKEW Model Outdoor CU-Z7SKE CU-Z9SKE Pipe Diameter (Liquid / Gas) mm (inch) 6.35 (1/4) / 9.52 (3/8) 6.35 (1/4) / 9.52 (3/8) Standard length m (ft) 5.0 (16.4) 5.0 (16.4) Length range (min – max) m (ft) 3 (9.8) ~ 15 (49.2) 3 (9.8) ~ 15 (49.2)
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Indoor CS-XZ12SKEW CS-XZ18SKEW Model Outdoor CU-Z12SKE CU-Z18SKE Performance Test Condition EUROVENT EUROVENT Phase, Hz Single, 50 Single, 50 Power Supply Min. Mid. Max. Min. Mid. Max. 0.85 3.50 4.00 0.98 5.00 5.60 Capacity BTU/h 2900 11900 13600 3340 17100 19100 Kcal/h 3010 3440...
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Indoor CS-XZ12SKEW CS-XZ18SKEW Model Outdoor CU-Z12SKE CU-Z18SKE Type Hermetic Motor (Rotary) Hermetic Motor (Rotary) Compressor Motor Type Brushless (6 poles) Brushless (4 poles) Output Power Type Cross-Flow Fan Cross-Flow Fan Material ASG20K1 ASG20K1 Motor Type DC / Transistor (8-poles) DC / Transistor (8-poles) Input Power 44.9 44.9...
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Indoor CS-XZ12SKEW CS-XZ18SKEW Model Outdoor CU-Z12SKE CU-Z18SKE Pipe Diameter (Liquid / Gas) mm (inch) 6.35 (1/4) / 9.52 (3/8) 6.35 (1/4) / 12.70 (1/2) Standard length m (ft) 5.0 (16.4) 5.0 (16.4) Length range (min – max) m (ft) 3 (9.8) ~ 15 (49.2) 3 (9.8) ~ 20 (65.6) I/D &...
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Example: The indoor units’ combination below is possible to connect to CU-2E15SBE. (Total nominal capacity of indoor units is between 3.2kW to 5.6kW) 1) Two CS-XZ7SKEW only. (Total nominal cooling capacity is 4.0kW) 2) One CS-XZ7SKEW and one CS-XZ9SKEW. (Total nominal cooling capacity is 4.5kW) Remarks for CU-3E23SBE 1. At least two indoor units must be connected.
4. Features Inverter Technology Wider output power range Energy saving Quick Cooling Quick Heating More precise temperature control Environment Protection Non-ozone depletion substances refrigerant (R32) Long Installation Piping Long piping up to 15 meters (0.75 ~ 2.0HP) and 20 meters (2.25HP) during single split connection only ...
5. Location of Controls and Components Indoor Unit Front panel Aluminium fin Auto OFF/ON button Use when remote control is misplaced or a malfunction occurs. Horizontal airflow direction louver Sunlight Sensor and Do not adjust by hand. Remote Control Receiver Human activity sensor Vertical airflow direction louver...
6. Dimensions Indoor Unit <Top View> <Front View> <Side View> <Side View> Air intake direction 2 ±0.5 2 ±0.5 Left piping Air outlet Left piping hole direction hole <Remote Control> <Bottom View> Gas side <Rear View> Liquid side <Remote Control Holder> (41-61) Relative position between the indoor unit and the installation plate <Front View>...
Outdoor Unit 6.2.1 CU-Z7SKE CU-Z9SKE <Top View> Space necessary for installation 67.6 (104.7) 570.3 104.9 60.5 10 cm 10 cm 100 cm 2-way valve at Liquid side Anchor Bolt Pitch (High Pressure) 320 x 570 3-way valve at Gas side (Low Pressure) <Side View>...
Outdoor Unit 9.2.1 CU-Z7SKE CU-Z9SKE YELLOW TO INDOOR UNIT TERMINAL REACTOR BOARD BLUE TRADE MARK RAT2 RAT1 COMP. TERMINAL (GRY) (GRY) DATA OUTDOOR AIR TEMP. (RED) SENSOR (THERMISTOR) CN-TH1 NOISE (WHT) FILTER COMMUNICATION AC-BLK CIRCUIT PIPING TEMP. SENSOR CIRCUIT (BLK) (THERMISTOR) FUSE103 CN-TANK...
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9.2.2 CU-Z12SKE YELLOW (YEL) REMARKS BLU: BLUE TO INDOOR UNIT BLK: BLACK WHT: WHITE BLUE (BLU) RED (RED) RED: RED TERMINAL YLW: YELLOW (TRADEMARK) REACTOR BOARD GRY: GRAY COMPERSSOR TERMINAL GRN: GREEN THE PARENTHESIZED LETTERS IS ORG: ORANGE INDICATED ON TERMINAL COVER. RAT2 RAT1 DATA...
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9.2.3 CU-Z18SKE TO INDOOR UNIT YELLOW TERMINAL (BLK) (WHT) (RED) BOARD REACTOR BLUE TRADE MARK COMP. TERMINAL L2-I L2-O (GRAY) (GRAY) REMARKS COM3 (RED) BLU: BLUE COMMUNICATION ELECTRONIC CONTROLLER BLK: BLACK CIRCUIT WHT: WHITE RED: RED AC-BLK FUSE2 (BLACK) YLW: YELLOW (T3.15A L250V) GRY: GRAY SWITCHING...
12. Installation Instruction 12.1 Select the Best Location 12.1.1 Indoor Unit 12.1.3 Indoor/Outdoor Unit Installation Diagram Do not install the unit in excessive oil fume area such as kitchen, workshop and etc. There should not be any heat source or steam WARNING near the unit.
12.2 Indoor Unit 12.2.1 How to Fix Installation Plate The mounting wall shall be strong and solid enough to prevent it from vibration. Wall Wall Wall More than 1 More than 1 Indoor unit 2 screw More than Installation plate 1 266 mm 266 mm PIPE...
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12.2.3 Indoor Unit Installation ● Do not turn over the unit without it’s shock absorber during pull out the piping. It may cause intake grille damage. ● Use shock absorber during pull out the piping to protect the intake grille from damage. Piping Piping Shock absorber...
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Exchange the drain hose and the cap Rear view for left piping installation Connection cable Piping Drain hose More than 950 mm Connection cable Drain hose Drain cap Adjust the piping slightly Drain hose downwards. Sleeve for piping hole • •...
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Remove the tapes and connect the power supply cord and connection cable between indoor unit and outdoor unit according to the diagram below. Colour of wires (connection cable) Terminals on the indoor unit S1 2 (Power supply cord) (L) (N) Terminals on the isolating devices (Disconnecting means) Secure the power supply cord and connection cable onto the control board with the holder.
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12.2.4.1 Wire Stripping Connecting and Requirement Wire stripping RISK OF FIRE JOINING OF WIRES MAY CAUSE No loose strand WARNING OVERHEATING when inserted AND FIRE. Indoor/outdoor connection Do not joint wires terminal board 5 mm or more (gap between wires) Conductor Conductor over Conductor not...
12.3 Outdoor Unit 12.3.1 Install the Outdoor Unit After selecting the best location, start installation to Indoor/Outdoor Unit Installation Diagram. Fix the unit on concrete or rigid frame firmly and horizontally by bolt nut (ø10 mm). When installing at roof, please consider strong wind and earthquake. Please fasten the installation stand firmly with bolt, screws or nails.
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AIR PURGING METHOD IS PROHIBITED FOR R32 SYSTEM 12.3.3 Evacuation of the Equipment WHEN INSTALLING AN AIR CONDITIONER, BE SURE TO EVACUATE THE AIR INSIDE THE INDOOR UNIT AND PIPES in the following procedure. Do not purge the air with refrigerants but use a vacuum pump to vacuum the installation. There is no extra refrigerant in the outdoor unit for air purging.
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12.3.4 Connect the Cable to the Outdoor Unit Remove the control board cover from the unit by loosening the screw. Connection cable between indoor unit and outdoor unit shall be approved polychloroprene sheathed 4 x 1.5 mm (3/4 ~ 1.75HP) or 4 x 2.5 mm (2.0HP) flexible cord, type designation 60245 IEC 57 or heavier cord.
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12.3.6 How to Take Out Front Grille Please follow the steps below to take out front grille if Screw necessary such as when servicing. Set the vertical airflow direction louvers to the Front grille horizontal position. Remove the 2 caps on the front grille as Vane shown in the illustration at right, and then (Move the vane...
13. Installation and Servicing Air Conditioner using R32 13.1 About R32 Refrigerant For air conditioning refrigerants such as R410A, the refrigerants were collected back in order to prevent their air dissipation, to curbe the global warming impact, in case they were released into the atmosphere. In the “4th Environmental Basic Plan”, 80% reduction of greenhouse gas emissions by 2050 is required, and due to this requirement, further reduction in the emission of high greenhouse effect gas, such as CFCs, is required.
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2. Characteristic of Pressure As shown in Table 2, R32 does not have much difference in vapor pressure at the same refrigerant temperature comparing to R410A, but comparing to R22, it is higher at 1.6 times more. Thus, the same as in case of R410A, it is necessary to do installation and service using high-pressure tools and components.
13.3 Refrigerant piping installation • Tools used in services 13.3.1 Required Tools R32 refrigerant air conditioners use the common parts as R410A air conditioners for two-way valves and three-way valves (diameters of service ports); thus, they maintain commonality in the maintenance of the compressive strength, the size of pipe flaring, and the size of flare nuts as R410A.
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3. Torque wrenches (diameters 1/2, 5/8) Manifold gauges / Charging hoses In order to strengthen the compressive strength, the diameters of wrenches change depending on the flare nut sizes. Torque wrenches Differences in charging hoses Differences in torque wrenches (common R410A) Normal 5.1 MPa 3.4 MPa...
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7. HFC refrigerant_Electric gas leakage tester 9. Refrigerant cylinders R32 refrigerant is often used for other mixed Refrigerant cylinders for R410A are painted in pink, refrigerant (R410A, R404A, R407C etc.). Therefore, and the ones for R32 are painted in other colors that the usage of existing HFC detectors is possible, but in might subject to change according to the international order to detect more accurately, we recommend to...
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11. Tools used for refrigerant piping installations and services Tools for R410A Common with R32 Possibility of usage for R22 ○ ○ Pipe cutters, reamers or scrapers ○ ○ Flare tools (clutch type) ○ ○ Torque wrench (1/4, 3/8) ○ ×...
13.4 New installation, Relocation, Repairing of Refrigerant Cycle System The Procedures Relocation Repairing refrigerant cycle Installation Indoor / outdoor units and piping Pump down Refrigerant recovery • Displacing pipes and wires, and displacing indoor / outdoor units Prevention of impurity •...
13.5 Piping installation of R32 13.5.1 Pipe materials used and flaring Copper pipes are used for refrigerant piping. Pipes Pipe thickness which comply with JIS Regulations need to be used. Room air conditioners which use R410A and R32 O and OL materials Thickness (mm) have higher pressure;...
13.6 Installation, Relocation, and Service 13.6.1 Air purge and gas leak test for new installation (using new refrigerant pipes) using vacuum pump (From the point of view of global environment protection, do not release CFCs into the atmosphere during installation work) 1.
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13.6.2 Process of refrigerant recovery 1. Connect the center charging hose of manifold gauge to the in-let side of recovery device. 2. Connect the valves of the discharge side of recovery device and liquid side of refrigerant cylinder with red hose (charging hose).
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13.6.3 Relocation 1. Removing the air conditioning unit a) Recovery of outdoor unit refrigerant by pumping down Press “forced cooling button” (as a general rule, since 1998 the name of cooling testing button is changed, and this name is unified within the air conditioning industry), and then you are able to start cooling operation in which the room temperature is low, and you can recover the refrigerant from the outdoor unit.
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13.6.6 Re-insertion of refrigerant in service When re-insertion is needed, follow the procedures to ensure the insertion of new refrigerant at correct amount. 1. Attach charging hose (blue) to the service port of the outdoor unit. 2. Attach charging hose (red) to the vacuum pump. Fully open the 2-way and 3-way valves. 3.
13.7 Repairing of refrigerant cycle / Brazing point 13.7.1 Preparation for repairing of refrigerant cycle / brazing Brazing which is a technique needed for repairing refrigerant cycle requires advanced technique and experience, and this brazing procedure can only be performed by the workers who completed “Gas Welding Skill Training” regulated by the Occupational Safety and Health Act, and went through the training programs of refrigerant operations.
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2. Cylinder without adjustment valve side gauge pressure is adjusted by the adjuster. Check the both side valves of the torch and open the cylinder valve to check the remaining refrigerant in the cylinder. Caution: Do not attach oil component on the connection port of the adjuster. Especially, use an oxygen cylinder adjuster which is no oil substance type.
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13.7.5 Types of flame Types of flame change based on the proportion of propane and oxygen. [Neutral Flame] Perform brazing with this flame (This is a flame when oxygen and propane are mixed at proper proportion, and has lesser effect on the brazed metals) White core flame 10 ~ 15 mm...
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13.7.7 Selection of brazing material Use BAg brazing material (silver solder) to increase the welding performance. Tensile strength Composition of ingredients (%) Temperature (°C) Characteristics (Reference) Category Standard Brazing Base Number Solidus Liquidus Kgf•cm applications temp material Liquidity is good at low temperature, 49.0 14.5...
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13.7.10 Checking of brazing (insert) points 1. No impurity on the brazing point Gap 0.025 ~ 0.05 mm If dirt or oil is attached on the brazing point, the brazing filler metal does not reach to junction, and Inner diameter ø6.45 it may cause poor welding.
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(Reference) Melting temperature of copper • • • • • • • Approx. 1083°C Maximum temperature obtained in propane and oxygen • • • • • • • Approx. 1083°C The important point is to heat the bonding part uniformly within a short period of time until reaching to the brazing temperature in the following manner.
13.8 <Reference> Analysis method for no error code, no cooling / no warming 13.8.1 Preparation for appropriate diagnosis In order to obtain appropriate operation characteristics, minimum 15 minutes or more operation time [testing operation (rated operation)] is required. 1. Method of rated operation (rated operation) For the models which have two buttons of “emergency operation and forced cooling operation”, press forced cooling button once.
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1. Measuring temperature 1) Indoor unit suction temperature, release temperature, temperature difference, → Measure by thermometer 2) 2-way valve pipe temperature in cooling mode is low temperature (benchmark:5 ~ 10°C), in heating mode is medium temperature (benchmark:25 ~ 35°C). 3) 3-way valve pipe temperature in cooling mode is low temperature (benchmark:7 ~ 15°C) in heating mode is high temperature (benchmark:38 ~ 50°C).
14. Operation Control 14.1 Basic Function Inverter control, which equipped with a microcomputer in determining the most suitable operating mode as time passes, automatically adjusts output power for maximum comfort always. In order to achieve the suitable operating mode, the microcomputer maintains the set temperature by measuring the temperature of the environment and performing temperature shifting.
14.1.5 Automatic Operation This mode can be set using remote control and the operation is decided by remote control setting temperature, remote control operation mode and indoor intake air temperature. During operation mode judgment, indoor fan motor (with speed of Lo-) is running for 30 seconds to detect the indoor intake air temperature.
[Heating] According to indoor pipe temperature, automatic heating fan speed is determined as follows. B. Feedback control Immediately after the fan motor started, feedback control is performed once every second. During fan motor on, if fan motor feedback ≥ 2550 rpm or < 50 rpm continue for 10 seconds, then fan motor error counter increase, fan motor is then stop and restart.
14.4 Airflow Direction There are two types of airflow, vertical airflow (directed by horizontal vane) and horizontal airflow (directed by vertical vanes). Control of airflow direction can be automatic (angles of direction is determined by operation mode, heat exchanger temperature and intake air temperature) and manual (angles of direction can be adjusted using remote control).
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Closed Position Reference point 28° Reference point 128° 128° Step 1 Step 1 Step 2 Step 2 Step 3 Closed Step 3 Position Step 4 Step 4 Step 5 Step 5 Figure 2 14.4.2 Horizontal Airflow Automatic horizontal airflow direction can be set using remote control; the vane swings left and right within the angles as stated below.
14.5 Quiet Operation (Cooling Mode/Cooling Area of Dry Mode) Purpose To provide quiet cooling operation compare to normal operation. Control condition Quiet operation start condition When “POWERFUL/QUIET” button at remote control is pressed twice. QUIET will be shown on remote control display. Quiet operation stop condition ...
14.8 Timer Control There are 2 sets of ON and OFF timer available to turn the unit ON or OFF at different preset time. If more than one timer had been set, the upcoming timer will be displayed and will activate in sequence. 14.8.1 ON Timer Control ...
14.11 Indication Panel POWER TIMER nanoe ECONAVI Color White White White White Light ON Operation ON Timer Setting ON nanoe ON ECONAVI ON Light OFF Operation OFF Timer Setting OFF nanoe OFF ECONAVI OFF Note: If POWER LED is blinking, the possible operation of the unit are Hot Start, during Deice operation, operation mode judgment, or ON timer sampling.
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Remote Control Receiving Sound Normal Operation nanoe Operation : Beep nanoe Operation Normal Operation : Beep Stop nanoe individual Operation : Beep nanoe individual Operation Stop : Long Beep Power failure During nanoe individual operation, if power failure occurs, after power resumes, nanoe individual operation resumes immediately.
nanoe Discharge Abnormality Abnormal detection condition After 30 minutes nanoe power ON, abnormal signal is being detected continuously for 5s. Action after abnormal detection condition fulfilled Abnormal discharge counter +1, nanoe power OFF for 30 minutes and then restart. When abnormal discharge counter ≥...
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14.14.1 Human Activity Sensor Area of human availability, activity level and absent is judged based on pulses by using 2 infrared sensors. The internal setting temperature shift, fan speed and horizontal airflow direction are adjusted in order to provide comfort environment while maintain the energy saving level.
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14.14.1.4 Human Position Analysis According to Area of Living, frequency of activity and indoor unit intake temperature, the system will analyze the human position away from the indoor unit. 14.14.1.5 Target Area and Position Judgment The system will judge the indoor unit installation position according to human activity Non-Living Area: Non-Living Area at Position A –...
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14.14.1.8 Setting Temperature and Fan Speed Shift ECONAVI ; Detecting human presence and activity, the unit controls room temperature to save energy. Human Mode Low activity Normal activity High activity Absent +2°C COOL/DRY +1°C temperature HEAT -2 °C -2 °C 14.14.1.9 Rhythmic Temperature Wave Operation ...
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14.14.1.10 ECONAVI Demo Mode To enable ECO DEMO mode, during unit is OFF (power standby): Remote control normal mode Press continously for 5s Transmit ECO demo code and after 30 seconds return to normal mode. Transmit sunlight sensor check code and after 30 seconds return to normal mode.
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14.14.1.12 Human Activity Sensor Check Mode To enable Human Activity sensor abnormality check mode, during ECONAVI operation ON: Remote control normal mode Press continously for 5s Transmit ECO demo code and after 30 seconds return to normal mode. Transmit sunlight sensor check code and after 30 seconds return to normal mode.
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14.14.2.2 Judge Sunlight Intensity Based on sunlight sensor output voltage, the sunlight intensity value will be computed and logged to sunlight intensity database. The sunlight sensor sensitivity could be adjusted: Remote control normal mode Press & release Press to choose No.2 Sensitivity Level 1: Less sensitive to sunlight intensity Default: (Battery insert) Sensitivity Level 3: Default sensitive level...
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14.14.2.5 Sunlight Sensor Check Mode To enable sunlight sensor check mode, during unit is OFF (power standby): Remote control normal mode Press continously for 5s Transmit ECO demo code and after 30 seconds return to normal mode. Transmit sunlight sensor check code and after 30 seconds return to normal mode.
15. Operation Control (For Multi Split Connection) During multi split connection, indoor unit’s operation controls are same with single split connection unless specified in this chapter. 15.1 Cooling operation 15.1.1 Thermostat control Capability supply to indoor unit is OFF (Expansion valve closed) when Intake Air Temperature — Internal setting temperature <...
15.4 Automatic Operation This mode can be set using remote control and the operation is decided by remote control setting temperature, remote control operation mode, indoor intake and outdoor air temperature. During operation mode judgment, indoor fan motor (with speed of -Lo) and outdoor fan motor are running for 30 seconds to detect the indoor intake and outdoor air temperature.
16. Protection Control 16.1 Protection Control for All Operations 16.1.1 Restart Control (Time Delay Safety Control) The Compressor will not turn on within 3 minutes from the moment operation stops, although the unit is turned on again by pressing OFF/ON button at remote control within this period. ...
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Compressor = OFF 103°C 88°C Compressor Frequency Reduce 99°C 87°C Compressor Frequency Maintain 96°C 86°C Free Comp. temperature 16.1.5 Low Pressure Prevention Control (Gas Leakage Detection) Control start conditions For 5 minutes, the compressor continuously operates and outdoor total current is between 0.75A and 0.95A (Z7/9/12SK), 1.38A and 1.65A (Z18SK).
16.2 Protection Control for Cooling & Soft Dry Operation 16.2.1 Outdoor Air Temperature Control The compressor operating frequency is regulated in accordance to the outdoor air temperature as shown in the diagram below. This control will begin 1 minute after the compressor starts. ...
16.2.6 Odor Cut Control To reduce the odor released from the unit. Start Condition AUTO FAN Speed is selected during COOL or DRY operation. During freeze prevention control and timer preliminary operation, this control is not applicable. Control content ...
17. Servicing Mode 17.1 Auto OFF/ON Button AUTO OPERATION MODE The Auto operation will be activated immediately once the Auto OFF/ON button is pressed. This operation can be used to operate air conditioner with limited function if remote control is misplaced or malfunction. TEST RUN OPERATION (FOR PUMP DOWN/SERVICING PURPOSE) The Test Run operation will be activated if the Auto OFF/ON button is pressed continuously for more than 5 seconds.
REMOTE CONTROL RECEIVING SOUND OFF/ON MODE The Remote Control Receiving Sound OFF/ON Mode will be activated if the Auto OFF/ON button is pressed continuously for more than 16 seconds (4 “beep” sounds will occur at 16th seconds to identify the Remote Control Receiving Sound Off/On Mode is in standby condition) and press “AC Reset”...
17.2.2 Operation mode during Heating Only Operation The table below shows the operation mode comparison when Heating Only Operation Mode Activated and Deactivated. Operation Heating Only Operation Mode Activated Heating Only Operation Mode Deactivated Mode After 30s sampling, the unit will judge the operation After 30s sampling, regardless of the indoor intake or mode base on remote controller temperature setting and AUTO...
18. Troubleshooting Guide 18.1 Refrigeration Cycle System In order to diagnose malfunctions, make sure that there are no Normal Pressure and Outlet Air Temperature (Standard) electrical problems before inspecting the refrigeration cycle. Gas Pressure Outlet air Temperature Such problems include insufficient insulation, problem with the (kg/cm (°C) power source, malfunction of a compressor and a fan.
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18.1.1 Relationship Between the Condition of the Air Conditioner and Pressure and Electric Current Cooling Mode Heating Mode Condition of the Electric current Electric current air conditioner Low Pressure High Pressure Low Pressure High Pressure during operation during operation Insufficient refrigerant ...
18.2 Breakdown Self Diagnosis Function 18.2.1 Self Diagnosis Function (Three Digits Alphanumeric Code) When the latest abnormality code on the main Once abnormality has occurred during operation, unit and code transmitted from the remote the unit will stop its operation, and Timer LED controller are matched, power LED will light blinks.
18.3 Error Codes Table Diagnosis Abnormality / Abnormality Protection Problem Check location display Protection control Judgment Operation No memory of failure — Normal operation — — Indoor fan only Indoor/outdoor wire terminal Indoor/outdoor operation can Indoor/outdoor After operation for ...
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Diagnosis Abnormality / Abnormality Protection Problem Check location display Protection control Judgment Operation Check indoor/outdoor Wrong wiring and connection wire and connection Abnormal wiring or — — connecting pipe, expansion pipe piping connection valve abnormality Expansion valve and lead wire and connector ...
18.4 Self-diagnosis Method 18.4.1 H11 (Indoor/Outdoor Abnormal Communication) Malfunction Decision Conditions During startup and operation of cooling and heating, the data received from outdoor unit in indoor unit signal transmission is checked whether it is normal. Malfunction Caused Faulty indoor unit PCB.
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18.4.2 H12 (Indoor/Outdoor Capacity Rank Mismatched) Malfunction Decision Conditions During startup, error code appears when different types of indoor and outdoor units are interconnected. Malfunction Caused Wrong models interconnected. Wrong indoor unit or outdoor unit PCBs mounted. ...
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18.4.3 H14 (Indoor Intake Air Temperature Sensor Abnormality) Malfunction Decision Conditions During startup and operation of cooling and heating, the temperatures detected by the indoor intake air temperature sensor are used to determine sensor errors. Malfunction Caused Faulty connector connection. ...
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18.4.4 H15 (Compressor Temperature Sensor Abnormality) Malfunction Decision Conditions During startup and operation of cooling and heating, the temperatures detected by the outdoor compressor temperature sensor are used to determine sensor errors. Malfunction Caused Faulty connector connection. Faulty sensor.
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18.4.5 H16 (Outdoor Current Transformer) Malfunction Decision Conditions An input current, detected by Current Transformer CT, is below threshold value when the compressor is operating at certain frequency value for 3 minutes. Malfunction Caused Lack of gas Broken CT (current transformer) ...
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18.4.6 H19 (Indoor Fan Motor – DC Motor Mechanism Locked) Malfunction Decision Conditions The rotation speed detected by the Hall IC during fan motor operation is used to determine abnormal fan motor (feedback of rotation > 2550 rpm or < 50 rpm) Malfunction Caused ...
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18.4.7 H23 (Indoor Pipe Temperature Sensor Abnormality) Malfunction Decision Conditions During startup and operation of cooling and heating, the temperatures detected by the indoor heat exchanger temperature sensor are used to determine sensor errors. Malfunction Caused Faulty connector connection. ...
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18.4.8 H27 (Outdoor Air Temperature Sensor Abnormality) Malfunction Decision Conditions During startup and operation of cooling and heating, the temperatures detected by the outdoor air temperature sensor are used to determine sensor errors. Malfunction Caused Faulty connector connection. ...
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18.4.9 H28 (Outdoor Pipe Temperature Sensor Abnormality) Malfunction Decision Conditions During startup and operation of cooling and heating, the temperatures detected by the outdoor pipe temperature sensor are used to determine sensor errors. Malfunction Caused Faulty connector connection. ...
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18.4.10 H30 (Compressor Discharge Temperature Sensor Abnormality) Malfunction Decision Conditions During startup and operation of cooling and heating, the temperatures detected by the outdoor discharge pipe temperature sensor are used to determine sensor errors. Malfunction Caused Faulty connector connection. ...
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18.4.11 H32 (Outdoor Heat Exchanger Temperature Sensor 2 Abnormality) Malfunction Decision Conditions During startup and operation of cooling and heating, the temperatures detected by the outdoor heat exchanger temperature sensor are used to determine sensor errors. Malfunction Caused Faulty connector connection.
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18.4.12 H33 (Unspecified Voltage between Indoor and Outdoor) Malfunction Decision Conditions The supply power is detected for its requirement by the indoor/outdoor transmission. Malfunction Caused Wrong models interconnected. Wrong indoor unit and outdoor unit PCBs used. Indoor unit or outdoor unit PCB defective.
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18.4.13 H34 (Outdoor Heat Sink Temperature Sensor Abnormality) Malfunction Decision Conditions During startup and operation of cooling and heating, the temperatures detected by the outdoor heat sink temperature sensor are used to determine sensor errors. Malfunction Caused Faulty connector connection. ...
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18.4.14 H36 (Outdoor Gas Pipe Sensor Abnormality) Malfunction Decision Conditions During startup and operation of cooling and heating, the temperatures detected by the outdoor gas pipe temperature sensor are used to determine sensor errors. Malfunction Caused Faulty connector connection. ...
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18.4.15 H37 (Outdoor Liquid Pipe Temperature Sensor Abnormality) Malfunction Decision Conditions During startup and operation of cooling and heating, the temperatures detected by the outdoor liquid pipe temperature sensor are used to determine sensor errors. Malfunction Caused Faulty connector connection. ...
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18.4.16 H97 (Outdoor Fan Motor – DC Motor Mechanism Locked) (Z7/9/12SKE) Malfunction Decision Conditions The rotation speed detected by the Hall IC during fan motor operation is used to determine abnormal fan motor. Malfunction Caused Operation stops due to short circuit inside the fan motor winding. ...
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18.4.17 H97 (Outdoor Fan Motor – DC Motor Mechanism Locked) (Z18SKE) Malfunction Decision Conditions The rotation speed detected by the Hall IC during fan motor operation is used to determine abnormal fan motor. Malfunction Caused Operation stops due to short circuit inside the fan motor winding. ...
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18.4.18 H98 (Error Code Stored in Memory and no alarm is triggered / no TIMER LED flashing) Malfunction Decision Conditions Indoor high pressure is detected when indoor heat exchanger is detecting very high temperature when the unit is operating in heating operation. ...
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18.4.19 H99 (Indoor Freeze Prevention Protection: Cooling or Soft Dry) Error Code will not display (no Timer LED blinking) but store in EEPROM Malfunction Decision Conditions Freeze prevention control takes place (when indoor pipe temperature is lower than 2°C) Malfunction Caused ...
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18.4.20 F11 (4-way Valve Switching Failure) Malfunction Decision Conditions When indoor heat exchanger is cold during heating (except deice) or when indoor heat exchanger is hot during cooling and compressor operating, the 4-way valve is detected as malfunction. Malfunction Caused ...
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18.4.21 F17 (Indoor Standby Units Freezing Abnormality) Malfunction Decision Conditions When the different between indoor intake air temperature and indoor pipe temperature is above 10°C or indoor pipe temperature is below -1.0°C. Remark: When the indoor standby unit is freezing, the outdoor unit transfers F17 error code to the corresponding indoor unit and H39 to other indoor unit(s).
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18.4.22 F90 (Power Factor Correction Protection) Malfunction Decision Conditions To maintain DC voltage level supply to power transistor. To detect high DC voltage level after rectification. Malfunction Caused During startup and operation of cooling and heating, when Power Factor Correction (PFC) protection circuitry at the outdoor unit main PCB senses abnormal DC voltage level for power transistors.
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18.4.23 F91 (Refrigeration Cycle Abnormality) Malfunction Decision Conditions The input current is low while the compressor is running at higher than the setting frequency. Malfunction Caused Lack of gas. 3-way valve close. Troubleshooting...
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18.4.24 F93 (Compressor Rotation Failure) Malfunction Decision Conditions A compressor rotation failure is detected by checking the compressor running condition through the position detection circuit. Malfunction Caused Compressor terminal disconnect Faulty Outdoor PCB Faulty compressor Troubleshooting...
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18.4.25 F95 (Outdoor High Pressure Protection: Cooling or Soft Dry) Malfunction Decision Conditions During operation of cooling or soft dry, when outdoor unit heat exchanger high temperature data is detected by the outdoor unit heat exchanger thermistor. Malfunction Caused ...
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18.4.26 F96 (IPM Overheating) Malfunction Decision Conditions During operating of cooling and heating, when IPM temperature data (100°C) is detected by the IPM temperature sensor. Multi Models only Compressor Overheating: During operation of cooling and heating, when the compressor OL is activated. Heat Sink Overheating: During operation of cooling and heating, when heat sink temperature data (90°C) is detected by the heat sink temperature sensor.
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18.4.27 F97 (Compressor Overheating) Malfunction Decision Conditions During operation of cooling and heating, when compressor tank temperature data (112°C) is detected by the compressor tank temperature sensor. Malfunction Caused Faulty compressor tank temperature sensor 2/3 way valve closed ...
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18.4.28 F98 (Input Over Current Detection) Malfunction Decision Conditions During operation of cooling and heating, when an input over-current (X value in Total Running Current Control) is detected by checking the input current value being detected by current transformer (CT) with the compressor running.
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18.4.29 F99 (DC Peak Detection) Malfunction Decision Conditions During startup and operation of cooling and heating, when inverter DC peak data is received by the outdoor internal DC Peak sensing circuitry. Malfunction Caused DC current peak due to compressor failure. ...
19. Disassembly and Assembly Instructions WARNING High Voltage is generated in the electrical parts area by the capacitor. Ensure that the capacitor has discharged sufficiently before proceeding with repair work. Failure to heed this caution may result in electric shocks. 19.1 Indoor Electronic Controllers, Cross Flow Fan and Indoor Fan Motor Removal Procedures 19.1.1...
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19.1.2 To Remove Electronic Controller 3 Hooks (Top, left and right hand side) Remove control board cover by releasing 3 hooks. Figure 2 Remove earth wires. Pull out the 10. Detach all connectors as labelled from the electronic electronic controller. Then pull out the controller halfway.
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19.1.3 To Remove Discharge Grille Remove the screw and pull out the HVU unit. HVU unit Figure 6 12. Pull out and remove the drain hose from the discharge grille. 13. Then pull the discharge grille downward gently to dismantle it. Figure 7 19.1.4 To Remove Control Board...
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19.1.5 To Remove Cross Flow Fan and Indoor Fan Motor Figure 9 17. Remove the bearing by pulling it gently. 16. Remove the screw from the evaporator. Figure 10...
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Evaporator 18. Push the holdfast to the left and lift up the evaporator. 20. Fan motor can be removed after Cross flow fan the removal of the cross flow fan. Reminder: To reinstall the fan motor, adjust the fan motor connector to 90° towards you before fixing control board.
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19.1.6 To Assemble the Front Grille Receiver PCB CAUTION Do not directly fix the front grille complete, to avoid hitting the Receiver PCB. Figure 13 Gently assemble the right side of the front grille first then fix the left side. Figure 14...
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19.1.7 To Assemble the Intake Grille Hook Intake Grille Align the intake grille hooks into the slot. Hook Place in the hook to the slot. Then slightly bend the intake grille and push in the hooks into the slot. Figure 15...
19.2 Outdoor Electronic Controller Removal Procedure 19.2.1 CU-Z7SKE CU-Z9SKE Caution! When handling electronic controller, be careful of electrostatic discharge. Remove the 5 screws of the Top Panel. Remove the Control Board as follows: Screws Top Panel Release 3 Terminal Screws Connectors, L, N and Earth Wire Screw.
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19.2.2 CU-Z12SKE Caution! When handling electronic controller, be careful of electrostatic discharge. Remove the 5 screws of the Top Panel. Remove the Control Board as follows: Fig. 4 Fig. 1 Remove the 8 screws of the Front Panel. Fig. 2 Fig.
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19.2.3 CU-Z18SKE Caution! When handling electronic controller, be careful of electrostatic discharge. Remove the 8 screws of the Top Panel. Remove the Control Board. Screws Top Panel Screws Screws Fig. 1 Remove the 8 screws of the Front Panel. Fig. 4 Screws Remove the 6 screws of the Electronic Controller.
21.3 Piping Length Correction Factor The characteristic of the unit has to be corrected in accordance with the piping length. 21.3.1 CS-XZ7SKEW CU-Z7SKE CS-XZ9SKEW CU-Z9SKE CS-XZ12SKEW CU-Z12SKE 1.02 1.00 0.98 0.96 0.94 0.92 10 11 12 13 14 15 16 Pipe Length (m) 1.04...
22. Exploded View and Replacement Parts List 22.1 Indoor Unit CWH55025J CWH55051J Note The above exploded view is for the purpose of parts disassembly and replacement. The non-numbered parts are not kept as standard service parts.
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SAFETY REF. NO. PART NAME & DESCRIPTION QTY. CS-XZ7SKEW CS-XZ9SKEW REMARK CHASSIS COMPLETE CWD50C1605 ← FAN MOTOR L6CBYYYL0037 ← CROSS-FLOW FAN COMPLETE CWH02C1076 ← BEARING ASSY CWH64K1010 ← SCREW - CROSS-FLOW FAN CWH551146 ← PARTICULAR PIECE CWD933067A ← EVAPORATOR CWB30C4659...
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SAFETY REF. NO. PART NAME & DESCRIPTION QTY. CS-XZ12SKEW CS-XZ18SKEW REMARK CHASSIS COMPLETE CWD50C1605 ← FAN MOTOR L6CBYYYL0037 ← CROSS-FLOW FAN COMPLETE CWH02C1076 ← BEARING ASSY CWH64K1010 ← SCREW - CROSS-FLOW FAN CWH551146 ← PARTICULAR PIECE CWD933067A ← EVAPORATOR ACXB30C00920 ACXB30C01160 FLARE NUT (LIQUID) CWT251030...
22.2 Outdoor Unit 22.2.1 CU-Z7SKE CU-Z9SKE Note The above exploded view is for the purpose of parts disassembly and replacement. The non-numbered parts are not kept as standard service parts.
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SAFETY REF. NO. PART NAME & DESCRIPTION QTY. CU-Z7SKE CU-Z9SKE REMARK CHASSIS COMPLETE CWD52K1399 ← SOUND PROOF MATERIAL (TOP) CWG302314 ← FAN MOTOR BRACKET CWD541157 ← SCREW - FAN MOTOR BRACKET CWH551217 ← FAN MOTOR ARS6411AC ← SCREW - FAN MOTOR MOUNT CWH55252J ←...
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22.2.2 CU-Z12SKE Note The above exploded view is for the purpose of parts disassembly and replacement. The non-numbered parts are not kept as standard service parts.
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SAFETY REF. NO. PART NAME & DESCRIPTION QTY. CU-Z12SKE REMARK CHASSIS COMPLETE CWD52K1277 SOUND PROOF MATERIAL (TOP) CWG302719 FAN MOTOR BRACKET CWD541167 SCREW - FAN MOTOR BRACKET CWH551217 FAN MOTOR ARS6411AC SCREW - FAN MOTOR MOUNT CWH55252J PROPELLER FAN ASSY CWH03K1066 NUT - PROPELLER FAN CWH56053J...
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SAFETY REF. NO. PART NAME & DESCRIPTION QTY. CU-Z12SKE REMARK INSTALLATION INSTRUCTION ACXF60-01970 INSTALLATION INSTRUCTION ACXF60-01980 INSTALLATION INSTRUCTION ACXF60-01990 INSTALLATION INSTRUCTION ACXF60-02000 INSTALLATION INSTRUCTION ACXF60-02010 INSTALLATION INSTRUCTION ACXF60-02020 INSTALLATION INSTRUCTION ACXF60-02030 (NOTE) All parts are supplied from PAPAMY, Malaysia (Vendor Code: 00029488). ...
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22.2.3 CU-Z18SKE Note The above exploded view is for the purpose of parts disassembly and replacement. The non-numbered parts are not kept as standard service parts.
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SAFETY REF. NO. PART NAME & DESCRIPTION QTY. CU-Z18SKE REMARK CHASSIS COMPLETE CWD52K1261 ANTI - VIBRATION BUSHING CWH50077 COMPRESSOR 9RD132XAA21 NUT - COMPRESSOR MOUNT CWH561096 SOUND PROOF MATERIAL CWG302744 FAN MOTOR BRACKET CWD541153 FAN MOTOR ARW8401AC SCREW - FAN MOTOR BRACKET CWH551217 SCREW - FAN MOTOR MOUNT CWH551106J...
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SAFETY REF. NO. PART NAME & DESCRIPTION QTY. CU-Z18SKE REMARK INSTALLATION INSTRUCTION ACXF60-01960 INSTALLATION INSTRUCTION ACXF60-01970 INSTALLATION INSTRUCTION ACXF60-01980 INSTALLATION INSTRUCTION ACXF60-01990 INSTALLATION INSTRUCTION ACXF60-02000 INSTALLATION INSTRUCTION ACXF60-02010 INSTALLATION INSTRUCTION ACXF60-02020 INSTALLATION INSTRUCTION ACXF60-02030 (NOTE) All parts are supplied from PAPAMY, Malaysia (Vendor Code: 00029488). ...
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