Enerpac BP1 Series Instruction Sheet

Enerpac BP1 Series Instruction Sheet

Battery powered hydraulic pump
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POWERFUL SOLUTIONS. GLOBAL FORCE.
L2787
Rev. C
Index:
English. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-10
Français. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N/A
Deutsch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N/A
Italiano . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N/A
Español . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N/A
Nederlands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N/A
Portuguese . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N/A
Finnish . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N/A
Norwegian . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N/A
Swedish. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N/A
中文 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N/A
日本語 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N/A
Repair Parts Sheets for this product are available from the Enerpac
web site at www.enerpac.com, or from your nearest Authorized
Enerpac Service Center or Enerpac Sales offi ce.
1.0 IMPORTANT RECEIVING INSTRUCTIONS
Visually inspect all components for shipping damage. Shipping
damage is not covered by warranty. If shipping damage is found,
notify carrier at once. The carrier is responsible for all repair and
replacement costs resulting from damage in shipment.
SAFETY FIRST
2.0 SAFETY ISSUES
Read all instructions, warnings and cautions
carefully. Follow all safety precautions to avoid
personal injury or property damage during system
operation. Enerpac cannot be responsible for damage or injury
resulting from unsafe product use, lack of maintenance or
incorrect product and/or system operation. Contact Enerpac
when in doubt as to the safety precautions and operations. If you
have never been trained on high-pressure hydraulic safety,
consult your distribution or service center for a free Enerpac
Hydraulic safety course.
Failure to comply with the following cautions and warnings could
cause equipment damage and personal injury.
A CAUTION is used to indicate correct operating or maintenance
procedures and practices to prevent damage to, or destruction
of equipment or other property.
A WARNING indicates a potential danger that requires correct
procedures or practices to avoid personal injury.
A DANGER is only used when your action or lack of action may
cause serious injury or even death.
WARNING: Wear proper personal protective gear when
operating hydraulic equipment.
WARNING: Stay clear of loads supported by hydraulics.
A cylinder, when used as a load lifting device, should
never be used as a load holding device. After the load
has been raised or lowered, it must always be blocked
mechanically.
03/09
Instruction Sheet
BP1 Series
Battery Powered Hydraulic Pump
WARNING: USE ONLY RIGID PIECES TO HOLD
LOADS. Carefully select steel or wood blocks that are
capable of supporting the load. Never use a hydraulic
cylinder as a shim or spacer in any lifting or pressing application.
DANGER: To avoid personal injury keep hands
and feet away from cylinder and workpiece
during operation.
WARNING: Do not exceed equipment ratings. Never
attempt to lift a load weighing more than the capacity of
the cylinder. Overloading causes equipment failure and
possible personal injury. The cylinders are designed for a max.
pressure of 700 bar [10,000 psi]. Do not connect a jack or cylinder
to a pump with a higher pressure rating.
Never set the relief valve to a higher pressure than the
maximum rated pressure of the pump. Higher settings
may result in equipment damage and/or personal injury.
WARNING: The system operating pressure must not
exceed the pressure rating of the lowest rated component
in the system. Install pressure gauges in the system to
monitor operating pressure. It is your window to what is happening
in the system.
CAUTION: Avoid damaging hydraulic hose. Avoid
sharp bends and kinks when routing hydraulic hoses.
Using a bent or kinked hose will cause severe back-pressure.
Sharp bends and kinks will internally damage the hose leading to
premature hose failure.
Do not drop heavy objects on hose. A sharp impact
may cause internal damage to hose wire strands.
Applying pressure to a damaged hose may cause it
to rupture.
IMPORTANT: Do not lift hydraulic equipment by the
hoses or swivel couplers. Use the carrying handle or
other means of safe transport.
1

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Summary of Contents for Enerpac BP1 Series

  • Page 1 日本語 ........N/A Repair Parts Sheets for this product are available from the Enerpac web site at www.enerpac.com, or from your nearest Authorized...
  • Page 2 fi re when used with another battery pack. contact the Authorized ENERPAC Service Center in your • Use the Enerpac BP1 Series pump only with MILWAUKEE area. To protect your warranty, use only ENERPAC oil. Li-Ion battery packs. Use of any other battery packs may ™...
  • Page 3: Specifications

    3.0 SPECIFICATIONS Performance Data BP1 Series Battery Powered Pump - Flow vs. System Pressure [2,3] [2,0] [1,6] [1,3] [0,98] [0,66] [0,33] 1000 2000 3000 4000 5000 6000 7000 8000 9000 10000 [68,9] [137,9] [206,8] [275,8] [344,7] [413,7] [482,6] [551,6] [620,5]...
  • Page 4: General Information

    4.1 Product Description The battery pack, charger and DC motor assembly (“powerhead”) The Enerpac BP1 Series pump is designed for use in places used on the Enerpac BP1 Series pump are manufactured where access to AC line power is inconvenient or unavailable. It ®...
  • Page 5: Hydraulic Connections

    Check oil level in reservoir. Oil level should be ½ inch [1 cm] hydraulic fi ttings, leaving the fi rst below the vent/fi ll plug opening. If oil level is low, add Enerpac complete thread free of tape or hydraulic oil as required.
  • Page 6 6.2 High/Low/Trigger Lock Switch A - Gauge Port A three-position selector switch and an adjustable hand- B - Outlet Port operated trigger control pump operation. See Figure 5 for switch C - Tank Port positions. Figure 3, Ports and Connections Vent/Fill Plug Figure 5, Switch Positions - High/Low/Trigger Lock Switch •...
  • Page 7: Battery Packs

    6.4 Control Valve Release The control valve is 3-way, 2-position lever operated device. Remove - Button To advance the cylinder, move the valve handle away from the (Slide Off) pump (fully clockwise). Then, apply pressure to the trigger as required to start the motor and achieve the desired speed. The cylinder will continue to advance until the trigger is released or the cylinder reaches its maximum travel.
  • Page 8: Maintenance

    Add oil when necessary until the oil level is ½ inch [1 cm] below 8.0 RELIEF VALVE ADJUSTMENT the vent/fi ll plug opening. Use only Enerpac hydraulic oil. The use A user-adjustable external relief valve is located under a hex of other oils or fl...
  • Page 9: Troubleshooting Chart

    The Troubleshooting Chart is intended as a guide to help you diagnose and correct various possible problems. Only qualifi ed hydraulic technicians should troubleshoot and service the pump. For repair service, contact the Authorized Enerpac Service Center in your area.
  • Page 10 Control valve in wrong position. Shift valve to the extend (pressure) position. Internal leakage in control valve. Have control valve inspected and repaired by Authorized Enerpac Service Center. 6. Cylinder advances and Air in the system. Remove air from the system by extending retracts erratically.
  • Page 12 Technical Inquiries: Fax: +91 80 40 792 792 techsupport@enerpac.com.sg All Enerpac products are guaranteed against defects in workmanship and materials for as long as you own them. 102808 For your nearest authorized Enerpac Service Center, visit us at www.enerpac.com Note: Rechargeable Li-Ion battery packs are guaranteed for 1000 charges or 2 years, whichever comes fi rst.

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