KROHNE OPTISOUND 3030 C Handbook
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KROHNE OPTISOUND 3030 C Handbook

Ultrasonic level transmitter
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OPTISOUND 3030 C
Handbook
Ultrasonic Level Transmitter
4 ... 20 mA/HART - two-wire

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Summary of Contents for KROHNE OPTISOUND 3030 C

  • Page 1 OPTISOUND 3030 C Handbook Ultrasonic Level Transmitter 4 … 20 mA/HART - two-wire...

  • Page 2: Table Of Contents

    Maintenance ........................40 Rectify faults ........................40 Exchanging the electronics module ................41 Instrument repair ......................41 Dismount Dismounting steps......................42 Disposal ......................... 42 Supplement Technical data ........................ 43 Dimensions ........................46 OPTISOUND 3030 C • 4 … 20 mA/HART - two-wire...
  • Page 3 Contents Safety instructions for Ex areas Take note of the Ex specific safety instructions for Ex applications. These instructions are attached as documents to each instrument with Ex approval and are part of the operating instructions manual. Editing status: 2015-08-18 OPTISOUND 3030 C • 4 … 20 mA/HART - two-wire...

  • Page 4: About This Document

    This arrow indicates a single action. Sequence of actions Numbers set in front indicate successive steps in a procedure. Battery disposal This symbol indicates special information about the disposal of bat- teries and accumulators. OPTISOUND 3030 C • 4 … 20 mA/HART - two-wire...

  • Page 5: For Your Safety

    During work on and with the device the required personal protective equipment must always be worn. Appropriate use OPTISOUND 3030 C is a sensor for continuous level measurement. You can find detailed information about the area of application in chapter "Product description". Operational reliability is ensured only if the instrument is properly used according to the specifications in the operating instructions manual as well as possible supplementary instructions.

  • Page 6: Safety Label On The Instrument

    The safety approval markings and safety tips on the device must be observed. CE conformity The device fulfills the legal requirements of the applicable EC guide- lines. By affixing the CE marking, we confirm successful testing of the product. 2.7 Fulfillment of NAMUR recommendations NAMUR is the automation technology user association in the process industry in Germany. The published NAMUR recommendations are accepted as the standard in field instrumentation. The device fulfills the requirements of the following NAMUR recom- mendations: • NE 21 – Electromagnetic compatibility of equipment • NE 53 – Compatibility of field devices and display/adjustment components For further information see www.namur.de. OPTISOUND 3030 C • 4 … 20 mA/HART - two-wire...

  • Page 7: Product Description

    Housing cover with integrated display and adjustment module (optional) Housing with electronics 3 Process fitting with transducer Type label The type label contains the most important data for identification and use of the instrument: • Instrument type • Article and serial number device • Article numbers, documentation OPTISOUND 3030 C • 4 … 20 mA/HART - two-wire...

  • Page 8: Principle Of Operation

    Technical data: For example approvals, process temperature, process fitting/material, signal output, power supply, protection Principle of operation Application area OPTISOUND 3030 C is an ultrasonic sensor for continuous level measurement. It is suitable for liquids and solids in practically all industries. Functional principle The transducer of the ultrasonic sensor transmits short ultrasonic pulses to the measured product. These pulses are reflected by...
  • Page 9 Avoiding mechanical shock and vibration • Storage and transport Storage and transport temperature see chapter "Supplement - temperature Technical data - Ambient conditions" • Relative humidity 20 … 85 % OPTISOUND 3030 C • 4 … 20 mA/HART - two-wire...

  • Page 10: Mounting

    You can also install the display and adjustment module in four different positions (each displaced by 90°). Moisture Use the recommended cables (see chapter "Connecting to power supply") and tighten the cable gland. You can give your OPTISOUND 3030 C additional protection against moisture penetration by leading the connection cable downward in front of the cable entry. Rain and condensation water can thus drain off. This applies mainly to outdoor mounting as well as installation in areas where high humidity is expected (e.g. through cleaning pro- cesses) or on cooled or heated vessels.

  • Page 11: Mounting Instructions

    Mounting instructions Installation position When mounting the OPTISOUND 3030 C, keep a distance of at least 200 mm (7.874 in) to the vessel wall. If the sensor is installed in the center of dished or round vessel tops, multiple echoes can arise. These can, however, be suppressed by an appropriate adjustment (see chapter "Setup").
  • Page 12 Fig. 6: Vessel with conical bottom Socket Preferably the transducer should be mounted flush to the vessel top. If the reflective properties of the medium are good, you can mount OPTISOUND 3030 C on a socket piece. You will find recommended values for socket heights in the following illustration. The socket end OPTISOUND 3030 C • 4 … 20 mA/HART - two-wire...
  • Page 13 In liquids, direct the sensor as perpendicular as possible to the prod- uct surface to achieve optimum measurement results. Fig. 8: Alignment in liquids To optimally align the sensor to solid products, a swivelling holder (mounting strap) can be implemented. OPTISOUND 3030 C • 4 … 20 mA/HART - two-wire...
  • Page 14 If large vessel installations such as struts or supports cause false echoes, these can be attenuated through supplementary measures. Small, inclined sheet metal or plastic baffles above the installations scatter the ultrasonic signals and avoid direct false echoes. OPTISOUND 3030 C • 4 … 20 mA/HART - two-wire...
  • Page 15 If there are agitators in the vessel, a false signal storage should be Agitators carried out with the agitators in motion. This ensures that the interfer- ing reflections from the agitators are saved with the blades in different positions. Fig. 12: Agitators Inflowing medium Do not mount the instruments in or above the filling stream. Make sure that you detect the product surface, not the inflowing product. OPTISOUND 3030 C • 4 … 20 mA/HART - two-wire...
  • Page 16 By using a standpipe (surge or bypass tube), the influence of vessel Standpipe measurement installations, foam generation and turbulence is excluded. Standpipes must extend all the way down to the requested min. level, as measurement is only possible within the tube. OPTISOUND 3030 C • 4 … 20 mA/HART - two-wire...
  • Page 17 Fig. 14: Standpipe in the tank Vent hole ø 5 … 10 mm OPTISOUND 3030 C can be used from tube diameters of 100 mm. Avoid large gaps and thick welding joints when connecting the tubes. Generally carry out a false echo storage.

  • Page 18: Connecting To Power Supply

    Cable screening and If screened cable is required, we recommend connecting the cable grounding screen on both ends to ground potential. In the sensor, the screen OPTISOUND 3030 C • 4 … 20 mA/HART - two-wire...

  • Page 19: Connection Procedure

    11. Tighten the compression nut of the cable entry gland. The seal ring must completely encircle the cable 12. Screw the housing lid back on The electrical connection is finished. OPTISOUND 3030 C • 4 … 20 mA/HART - two-wire...

  • Page 20: Wiring Plan, Single Chamber Housing

    5 Connecting to power supply Fig. 15: Connection steps 6 and 7 Wiring plan, single chamber housing Housing overview Fig. 16: Material versions, single chamber housing Plastic Aluminium Stainless steel Filter element for air pressure compensation OPTISOUND 3030 C • 4 … 20 mA/HART - two-wire...
  • Page 21 Electronics and terminal compartment Display I 2 C Fig. 17: Electronics and terminal compartment, single chamber housing Spring-loaded terminals for voltage supply Ground terminal for connection of the cable screen Wiring plan Display I 2 C Fig. 18: Wiring plan, single chamber housing 1 Voltage supply, signal output OPTISOUND 3030 C • 4 … 20 mA/HART - two-wire...

  • Page 22: Wiring Plan, Double Chamber Housing

    Electronics compartment Display I 2 C 5 6 7 8 Fig. 20: Electronics compartment, double chamber housing Internal connection cable to the connection compartment Spring loaded terminals for display and adjustment module Plug connector for service interface OPTISOUND 3030 C • 4 … 20 mA/HART - two-wire...

  • Page 23: Switch-On Phase

    I 2 C Fig. 22: Wiring plan, double chamber housing 1 Voltage supply, signal output Switch-on phase Switch-on phase After connecting OPTISOUND 3030 C to power supply or after a voltage recurrence, the instrument carries out a self-check for approx. 30 seconds: • Internal check of the electronics •...

  • Page 24: Set Up With The Display And Adjustment Module

    The display and adjustment module is powered by the sensor, an ad- ditional connection is not necessary. Fig. 23: Insert display and adjustment module Note: If you intend to retrofit the instrument with a display and adjustment module for continuous measured value indication, a higher lid with an inspection glass is required. OPTISOUND 3030 C • 4 … 20 mA/HART - two-wire...

  • Page 25: Adjustment System

    By pushing the [OK] and [ESC] keys simultaneously for more than 5 s, a return to the basic menu is caused. The menu language is then switched over to "English". OPTISOUND 3030 C • 4 … 20 mA/HART - two-wire...

  • Page 26: Setup Steps

    These settings can be made ahead of time without the instrument having to be installed. Basic adjustment - Min. Proceed as follows: adjustment 1. Move from the measured value display to the main menu by pushing [OK]. OPTISOUND 3030 C • 4 … 20 mA/HART - two-wire...
  • Page 27 "Solid". Medium Liquid With solids, you can also choose between "Powder/Dust", "Granular/ Pellets" or "Ballast/Pebbels". OPTISOUND 3030 C • 4 … 20 mA/HART - two-wire...
  • Page 28 "Display". Linearisation curve Linear Enter the requested parameters via the appropriate keys, save your settings and jump to the next menu item with the [->] key. OPTISOUND 3030 C • 4 … 20 mA/HART - two-wire...
  • Page 29 "Display" and the adjustment unit in the menu "Device settings": • Indication value "Distance": Presentation of the measured value in the selected adjustment unit, e.g. m(d). Displayed value ▼ Scaled Display unit ▼ Volume ▼ OPTISOUND 3030 C • 4 … 20 mA/HART - two-wire...
  • Page 30 Diagnosis - Curve selec- tion strength of the echoes over the measuring range. The unit of signal strength is "dB". The signal strength enables the jusgement of the quality of the measurement. OPTISOUND 3030 C • 4 … 20 mA/HART - two-wire...
  • Page 31 A false echo memory should be created with low level so that all potential interfering reflec- tions can be detected. OPTISOUND 3030 C • 4 … 20 mA/HART - two-wire...
  • Page 32 Service - Extended set- The menu item "Extended setting" offers the possibility to optimise ting OPTISOUND 3030 C for applications in which the level changes very quickly. To do this, select the function "Quick level change > 1 m/min.". Extended setting quick level change > 1 m/min.
  • Page 33 The simulation is automatically terminated 10 minutes after the last pressing of a key. Simulation Start simulation? This value is not underrun during operation. This value is not exceeded during operation. OPTISOUND 3030 C • 4 … 20 mA/HART - two-wire...
  • Page 34 The following languages are available, e.g. in software version 3.50: Sensor-specific basic adjustment. Depending on the sensor type, see chapter "Technical data". Special parameters are parameters which are set customer-specifically on the service level with the adjustment software PACTware. OPTISOUND 3030 C • 4 … 20 mA/HART - two-wire...
  • Page 35 A description of the function is available in the operating instructions manual "Display and adjustment module". The 4 … 20 mA signal of the HART sensor is switched off. The sensor consumes a constant current of 4 mA. The measuring signal is transmitted exclusively as digital HART signal. OPTISOUND 3030 C • 4 … 20 mA/HART - two-wire...
  • Page 36 In this menu item the most important sensor information can be displayed: • Instrument type • Serial number: 8-digit number, e.g. 12345678 Instrument type Serial number 12345678 • Date of manufacture: Date of the factory calibration, e.g. 24. March 2015 • Software version: Edition of the sensor software, e.g. 3.80 OPTISOUND 3030 C • 4 … 20 mA/HART - two-wire...

  • Page 37: Menu Schematic

    Basic adjustment Display Diagnostics Service Info Min. adjustment Max. adjustment Medium Vessel form 0.00 % 100.00 % Liquid Storage tank 4.000 m(d) 1.000 m(d) 3.000 m(d) 2.000 m(d) Damping Linearisation curve Sensor-TAG Linear Sensor OPTISOUND 3030 C • 4 … 20 mA/HART - two-wire...
  • Page 38 ▼ Min. current: 3.8 mA Reset Unit of measurement Language ▼ ▼ ▼ Select reset? m(d) Deutsch Not activated select? HART mode Copy sensor data 4.10 4.11 Standard Copy sensor data? Enable? Address 0 OPTISOUND 3030 C • 4 … 20 mA/HART - two-wire...

  • Page 39: Saving The Parameter Adjustment Data

    They are thus available for multiple use or service purposes. If OPTISOUND 3030 C is equipped with a display and adjustment module, the most important data can be read out of the sensor into the display and adjustment module.

  • Page 40: Maintenance And Fault Rectification

    22 mA or less defective than 3.6 mA In Ex applications, the regulations for the wiring of intrinsically safe circuits must be observed. OPTISOUND 3030 C • 4 … 20 mA/HART - two-wire...

  • Page 41: Exchanging The Electronics Module

    • Print and fill out one form per instrument • Clean the instrument and pack it damage-proof • Attach the completed form and possibly also a safety data sheet to the instrument OPTISOUND 3030 C • 4 … 20 mA/HART - two-wire...

  • Page 42: Dismount

    Correct disposal avoids negative effects on humans and the environ- ment and ensures recycling of useful raw materials. Materials: see chapter "Technical data" If you have no way to dispose of the old instrument properly, please contact us concerning return and disposal. OPTISOUND 3030 C • 4 … 20 mA/HART - two-wire...

  • Page 43: Supplement

    0 … 999 s, adjustable Met NAMUR recommendation NE 43 Input variable Measured variable distance between lower edge of the transducer and product surface Measuring range Ʋ Liquids up to 15 m (49.21 ft) Ʋ Bulk solids up to 7 m (22.97 ft) Dead zone 0.6 m (1.969 ft) OPTISOUND 3030 C • 4 … 20 mA/HART - two-wire...
  • Page 44 12 m 15 m -6 mm -10 mm -20 mm -30 mm Fig. 26: Deviation OPTISOUND 3030 C Influence of the ambient temperature to the sensor electronics Average temperature coefficient of the 0.06 %/10 K zero signal (temperature error) Time to output the correct level (with max. 10 % deviation) after a sudden level change. Relating to the nominal measuring range. OPTISOUND 3030 C • 4 … 20 mA/HART - two-wire...
  • Page 45 < 1 V Tested according to the guidelines of German Lloyd, GL directive 2. For instruments with national approvals such as e.g. according to CSA, only available at a later date. OPTISOUND 3030 C • 4 … 20 mA/HART - two-wire...

  • Page 46: Dimensions

    9 mm/0.35 in higher or wider) Plastic housing Stainless steel housing Aluminium double chamber housing Aluminium housing A suitable cable is required for maintaining the protection rating. OPTISOUND 3030 C • 4 … 20 mA/HART - two-wire...
  • Page 47 130mm (5 ") M8x12 DN100/ANSI4" 118mm (4 ") ø 148mm (5 ") ø 158mm (6 ") Fig. 28: OPTISOUND 3030 C Mounting strap Compression flange Dead zone: 0.6 m (2 ft) Measuring range: with liquids up to 15 m (49.21 ft), with solids up to 7 m (22.97 ft) OPTISOUND 3030 C • 4 … 20 mA/HART - two-wire...
  • Page 48 9 Supplement Trademark All the brands as well as trade and company names used are property of their lawful proprietor/ originator. OPTISOUND 3030 C • 4 … 20 mA/HART - two-wire...
  • Page 49 Notes OPTISOUND 3030 C • 4 … 20 mA/HART - two-wire...
  • Page 50 Notes OPTISOUND 3030 C • 4 … 20 mA/HART - two-wire...
  • Page 51 Notes OPTISOUND 3030 C • 4 … 20 mA/HART - two-wire...
  • Page 52 Products and systems for the oil and gas industry KROHNE Messtechnick GmbH & Co. KG Ludwig-Krohne-Straße 5 D-47058 Duisburg Tel.: +49 (0) 203 301 0 Tel.: +49 (0) 203 301 10389 info@krohne.de The current list of all KROHNE contacts and addresses can be found at: www.krohne.com...

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