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ATECH CRATER-06 AP Manual

Heavy duty 20" automatic slicing upcut saw
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CRATER-06 AP
HEAVY DUTY 20" AUTOMATIC SLICING UPCUT SAW

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Summary of Contents for ATECH CRATER-06 AP

  • Page 1 CRATER-06 AP HEAVY DUTY 20” AUTOMATIC SLICING UPCUT SAW...

  • Page 2: Table Of Contents

    CONTENTS 1. GENERAL INFORMATION 1. Introduction 2. Distributor 2. MACHINE’S DESCRIPTION AND PURPOSE OF USE 1. Machine’s Description 2. Technical Features 3. Cutting Diagram 4. Dimensions 5. Electric And Pneumatic Control Panel 6. Electric Circuit Inputs – Outputs 7. Electric Wiring Scheme 8.
  • Page 3 Cutting List 3. Manual Cutting 4. Settings Technician Settings Input and Output Tests 8. SAFE INSTALLATION OF THE SAW BLADE 9. SAFE INSTALLATION OF THE BELT 10. MAINTENANCE 1. Routine Controls, Maintenance And Work Starting 2. Spray Mist System Maintenance 3.

  • Page 4: General Information

    E-mail : info@ATechMachinery.com *In case of any technical problem please contact your nearest ATECH dealer or ATECH head office through the above mentioned phone or e-mail address. *Technical labels with the model description of the machine are attached onto the front side of each machine.

  • Page 5: Technical Features

    Please stipulate the below mentioned data in all your correspondence regarding the machine with the manufacturer and/or your ATECH dealer. Machine model Machine’s serial number Voltage and frequency Name of dealer where machine was purchased Date of purchase Description of the machine fault Average daily operation period 2.2.

  • Page 6: Dimensions

    2.4. Dimensions 2.5. Electric And Pneumatic Control Panel There is an electrical panel at the top, the power supply must be turned off by the authorized electrician and should be checked with the diagram on the cover in case of a problem. In the lower part there is a pneumatic panel and the coolant receptacle.
  • Page 7 Servo_1_Alarm P00003 Servo_2_Dir P00043 Servo_2_Alarm P00004 Servo_1_Alarm_Reset P00044 Empty P00005 Servo_2_Alarm_Reset P00045 Max_Limit_Switch P00006 Servo_1_On P00046 Top_Cover_Switch P00007 Servo_2_On P00047 Saw_Back_Cover_Switch P00008 Saw_Motor P00048 Saw_Front_Cover_Switch P00009 Saw_Clamping_Piston_1 P00049 Empty P0000A Saw_Clamping_Piston_2 P0004A Motor_Thermic P0000B Material_Infeed_Clamping_Piston P0004B Saw_Below P0000C Table_Piston P0004C Material_End_Sensor P0000D Conveyor_Piston...

  • Page 8: Electric Wiring Scheme

    2.7. Electric Wiring Scheme 2.8. Pneumatic Wiring Scheme...

  • Page 9: Safety

    3. SAFETY 3.1. Safety Information The symbols shown hereunder are necessary to be read with special attention. Not reading or observing of them may cause damage to the equipment or personal injury. The IMPORTANT symbol above is one telling to apply special care and to be careful at carrying out the specified operation.

  • Page 10: Safety Symbols And Meanings

    Don’t place your hands between parts in motion. Use protective eye glasses and ear plugs. Don’t wear oversize clothes and jewels. These can be caught by moving. Keep your working place always clean, dry and tidy for accident prevention and safe operation.

  • Page 11: Transport Of The Machine

    4. TRANSPORT OF THE MACHINE * The transport should be done by qualified personnel only. 4.1.1. The machine should be transported by lifting with proper equipment (not touching the ground during the transport). 4.1.2. Don’t lift the machine before ensuring that lifting devices or other equipment is placed properly under the machine. 4.1.3.

  • Page 12: Air Pressure Setting

    5.3. Air Pressure Setting For the pneumatic system to operate properly, the air pressure must be 6-8 bars (90-120 psi). Do not operate at lower pressures than 6 bars. Read the manometer on the conditioner to calibrate and check the air pressure. Follow the steps below for air pressure settings.

  • Page 13: Operation

    If the top guard is open, the motor will not start in terms of worker safety. However, you can tighten the clamps with the top guard open so that you can place your profile and adjust and tighten it. 7. OPERATION In the automatic cutting section, it provides automatic cutting in desired length, equal lengths and desired number from the workpiece.
  • Page 14 Turn the switch to the “1” position. Electronic positioning device is touch screen. Click on the language option that suits you on the screen and pass the introductory page (ATECH). b. Perform the position calibration of the material infeed system before starting the cutting process. To do this, press the “RESET”...

  • Page 15: Automatic Cutting

    You can access the desired values by pressing the directional keys next to the cut list line number indicator to go to the existing measurement values in the "CUTTING LIST". When you reach the desired value, press the "CLAMP" button and tighten the clamps.

  • Page 16: Technician Settings

    As can be seen in the image above, "SAW THICKNESS" and "COOLING FLOW SPEED ADJUST" can be done in the settings section. In case of unexpected problems, there are technician settings and components entrance and exit test section to be used by the authorized staff.
  • Page 17 Saw Flange Washer 30x8x7 Saw Washer M10x20 Inbus Screw Coupling Ø500 mm Saw Blade Figure 1: Open The Front Cover. Figure 2 Figure 3 Figure 4 Figure 5 Figure 6...

  • Page 18: Safe Installation Of The Belt

    9. SAFE INSTALLATION OF THE BELT Follow the instructions below to safely replace the CRATER AP500 machine belt. 9.1.1. Remove the saw by performing saw changing operations. 9.1.2. Remove the saw casing sheet metal cover. 9.1.3. Remove the M6 screw by turning with a 5 mm allen key. 9.1.4.

  • Page 19: Spray Mist System Maintenance

    Disconnect the electrical power connection and air pressure connections before doing all this. SPRAY MIST SYSTEM MAINTENANCE 10.2.1. Add the coolant prepared by opening the lid of the coolant into the container, provided that it is not filled completely. (The coolant used should be close to water flow) 10.2.2.
  • Page 20 Check the oil level. Observe the oil hose in the oil. Open the valve. It may be related to the oil amount, No lubrication. oil fluidity or valve. Be sure to use the appropriate oil. Blow air into the end of the hose inside the drum with an blow gun.

This manual is also suitable for:

Crater-ap500

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