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ATECH CRATER-02 A/700 User Manual

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TECHNICAL FEATURES
CRATER-0
4 kW 50 Hz
2 A/700
220/440 V AC 3 P
(ACK700)
PE
CRATER-02 A/700 (ACK700) - USER'S MANUAL
2000
D = 700 mm (28")
RPM
d = 38 mm
6/8 Bar
60
W = 120-47"
(90-120
Lt/dak
L = 145-57"
psi)
Lt/min
H = 181-71"
cm
kg
kg
500
550
(1,100
(1,210
lbs)
lbs)
1

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Summary of Contents for ATECH CRATER-02 A/700

  • Page 1 CRATER-02 A/700 (ACK700) - USER’S MANUAL TECHNICAL FEATURES CRATER-0 4 kW 50 Hz 6/8 Bar W = 120-47” 2000 D = 700 mm (28”) 2 A/700 220/440 V AC 3 P (90-120 Lt/dak L = 145-57” (1,100 (1,210 d = 38 mm...
  • Page 2 OVERALL DIMENSIONS (mm)
  • Page 3 CUTTING DIAGRAM...
  • Page 4 PARTS LIST RESİM-FIGURE-РИСУНОК 1...
  • Page 5 RESİM-FIGURE-РИСУНОК 2...
  • Page 6 RESİM-FIGURE-РИСУНОК 3 RESİM-FIGURE-РИСУНОК 4...
  • Page 7 STOCK CODE STOCK CODE 1SA970000-0001-1 2TU015010-0223 34-2 1HD050000-0001 2TU011110-1608 34-3 1PL010000-0019 2TU012510-0588 34-4 1PN130000-0007 2TU011110-1603 34-5 2TU012510-0584 1EL070001-0005 34-6 1SA040000-0024 2TU012110-1079 34-7 1EL090000-0003 2TU011110-1606 17-1 34-8 1EL090000-0001 1SR070000-0032 17-2 34-9 1EL010000-0033 2TU012510-0590 17-3 34-10 1PN010000-0055 1SC021000-0020 17-4 34-11 1EL090000-0017 1SC011000-0019 17-5 34-12 1PN020000-0102...
  • Page 8 1SC140000-0002 1SA970000-0001-2 34-22 2TU012550-0585 1SC021000-0064 34-23 3UA030030-0005 2TU012510-0589 34-24 2TU011441-0017 1PN010000-0012 34-25 2TU011110-0144 1SK010000-0089 34-26 2TU011610-0027 2TU011110-1605 34-27 1PL010000-0103 2TU011110-1607 31-1 34-28 34-29 1SC021000-0004 2TU012510-0550-0 3UA040030-0011 2TU012410-0447 2TU012510-0587 2TU012710-0009 1SC151000-0007 2TU012210-1751...
  • Page 9 2TU011510-0095 2TU012610-0036 2TU012610-0037 3UA970030-0003 1SA970000-0001-6 1SA970000-0001-7 4UN300030-0003 1SC151000-0003 1PN020000-0305...
  • Page 10 SPARE PARTS LIST PART NAME CODE PART NO FIGURE 1EL020000-0005 GUARD SWITCH 1EL020000-0025 GUARD SWITCH (CE) 1EL090000-0017 SWITCH XB4-BS8442 1EL090000-0001 EMERGENCY STOP BUTTON...
  • Page 11 1PN010000-0051 CLAMP TRIGGER SWITCH 1EL090000-0009 START BUTTON 1EL010000-0046 MAIN SWITCH 2TU012410-0447 MOVABLE FENCE...
  • Page 12 2TU012210-1751 CLAMP MOUNTING BRACKET 3UA046030-0019 PNEUMATIC CLAMP 1PN020000-0307 PISTON (DMC-A 50x280) 3UA050030-0025 HYDROCONTROL UNIT 1PN020000-0305 PISTON (DMC-A 32x95)
  • Page 13 3UA110030-0020 AIR CONDITIONER 1PN010000-0012 SPRAY MIST VALVE 1PN140000-0005 1/8-6 FITTING 1EL070001-0005 MOTOR (4 kW) 1SR070000-0032 MOTOR BELT...
  • Page 14 1SK010000-0089 SAW BLADE 1SC140000-0006 HINGE 3UA040030-0001 M12*60 HANDLE 3UA040030-0023 M8*50 HANDLE...
  • Page 15 3UA030030-0005 ANGLE LOCK PIN 1PL040000-0069 GUARD GLASS...

  • Page 16: Table Of Contents

    CONTENTS 1. General information 1. Introduction 2. Distributor & Service Information 2. Safety 1. Safety Symbols and Their Meanings 2. Accidents Prevention 3. General Safety Information 3. Machine’s Description 4. Transport of the Machine 5. Installation of the Machine 1. Preparation 2.

  • Page 17: General Information

    The technical drawings and details contained in this manual constitute a guide for the operator. Service Information In case of any technical problem please contact your nearest ATech dealer, or ATech head office. Technical labels with the model description of the machine are fixed onto the front side of each machine.
  • Page 18 DISTRIBUTOR ATECH MACHINE, INC. 240-505-1967 Toll-Free: 1-855-ATECH-US 301-560-6627 info@ATechMachinery.com E-mail ATechMachinery.com To minimize documentation and for fast turnaround, please mention the following info when contacting us • Machine model • Voltage and frequency • Machine’s serial number • Date of purchase •...

  • Page 19: Safety

    2. SAFETY Safety Symbols and Their Meanings Ensure safe working position, always keep your Read the user guide balance. Wear ear protectors Elektrical excitation Wear safety goggles Don’t place your hands between parts in motion.. If the power cable should be damaged dur- ing operation, don't touch and unplug it.

  • Page 20: Accidents Prevention

    During saw blade change operations, use Keep your fingers clear of the movable parts of protective gloves the glide arm. The above symbol DANGER WARNING, The IMPORTANT symbol above is one telling to warns you against specific dangers, and apply special care and to be careful at carrying you have definitely to read them..

  • Page 21: General Safety Information

    All directives, recommendations and general safety rules contained in this manual have to be observed fully. The machine cannot be operated in any way for purposes other than those described herein. Otherwise, the manufacturer shall not be deemed responsible for any damages or injuries. And such circumstances would lead to the termination of the warranty General Safety Information The power cable should be led in such a way that nobody can step on it or nothing can be placed on it.

  • Page 22: Machine's Description

    Keep your machine always clean for safe operation. Follow the instructions at maintenance and replacement of accessories. Check the plug and cable regularly. If damaged, let it replace by a qualified electrician. Keep han- dles and grips free of any oil and grease. Unplug first, before conducting and maintenance works.

  • Page 23: Transport Of The Machine

    ➢ Two hand control system application is available in terms of employee safety. ➢ Positive locating pin lock at 0-15°- 22, 5°- 30°- 45°- 60° and 75° intermediate angles set with a table lock. ➢ Hydro-pneumatic saw blade feed with variable speed control to suit different profiles & materials ➢...

  • Page 24: Installation Of The Machine

    5. INSTALLATION OF THE MACHINE 1. Preparation The machine size and weight measurements, given the technical specification sheet.The ground, where the machine will be placed, should be even, solid enough to bear the weight of the machine The machine should be located approx. 100 cm away from the rear wall You can level the machine with adjustable feet (FIGURE 1 NO.1-2) in the bottom part.

  • Page 25: Machine's Safety Information

    Check the power source voltage. It has to be in accordance with the values stipulated on the machine’s type label. After electrical connection is made, machine must be operated in idle running and it must be controlled whether rotation directions of cutting tools are correct or not and if the rotation direction is wrong, appropriate connection must be made.

  • Page 26: Preparation

    Preparation Degrease and dry the machine table. Especially ensure that the holding grips and handles are clean and dry. Clean all surfaces of the machine from chip and foreign particles. Use eye glasses for protection. This machine can process on products manufactured from rigid plastic and aluminum materials that don’t in- clude iron alloy.
  • Page 27 While making cutting on the machine, be careful about clamps’ being out of the cutting area of the saw. Adjust the reducer speed adjustment screw (FIGURE 2 NO.7) by rotating in the direction of clockwise until pro- viding the desired progress if the saw group cutting progress is fast. Make the opposite of the above action if the saw group cutting progress is slow.

  • Page 28: Operation

    Operation Switch the system start switch to “1” (FIGURE 1 NO.17-3) Open the top guard (FIGURE 1 NO.51) by pressing the button (FIGURE 1 NO. 17-4-1) on the control panel. The top guard operates pneumatically. It is possible to make a straight or miter cuts on this machine. 0-15 - 22.5 - 30 - 45 -60 and 75 degrees can be adjusted with the help of a safety catch (FIGURE 2 NO.27), and the other interim degrees with the help of a special clamping screw (FIGURE 2 NO.31).
  • Page 29 Place the PVC or aluminum profile that you will work with on the table (FIGURE 2 NO.26). Using the clamp trig- ger switch (FIGURE 1 NO.17-4-2) located on the control Panel (FIGURE 1 NO.17) clamp the material with the clamps (FIGURE 2 NO. 46/50) located on the set square. The clamps operate pneumatically at ACK 700 models.

  • Page 30: Maintenance, Service And Repair

    Use the motor stop button to stop the saw rotation. NOTE: Remove the pressure on the cutting buttons in a possible hazard, or press the emergency stop button. (FIGURE 1 NO.17-2) Switch the system start switch to “0” (FIGURE 1 NO.17-3) 8.
  • Page 31 Changing the saw blade Power off (unplug) the saw. The machine on the front panel (FIGURE 1 NO.17) as a complete open door unlocking. cover at the rear of the machine (FIGURE 2 No.1-3) Open by removing the screws. NOTE : Make sure not to damage the components inside the cabinet. Remove the cover of the housing by removing the four Butterfly nuts located on the saw protective enclosure (FIGURE 3 NO.34-22).

  • Page 32: Changing The Belt

    During saw blade change operations, use protective gloves. Saw must be selected according to Standard DIN EN 847-1. A saw blade rotating in reverse direction, causes danger both for the operator and the equipment. The teeth of the saw blade would be damaged and even broken. Changing the belt Cut the electric connection of the machine.
  • Page 33 Provide the slackening of the belt (FIGURE 4 NO. 34-9) by pushing the Motor (FIGURE 4 NO. 34-6) upwards. Replace the existing belt with the new one. Be careful when fixing the belt to the channels of balancing wheel (FIGURE 4 NO.34-7/34-5) of the channels of the belt. After installing the new belt in its seat, adjust the tension of the belt by turning belt tensioning part (FIGURE 4 NO.

  • Page 34: Adjust The Air Pressure (Pneumatic Systems)

    Adjust the air pressure (pneumatic systems) Pull up pressure adjustment valve. Set adjustment valve to the desired value on manometer by turning it clockwise or counter clockwise. Then lock the valve by pressing it down. Set the air pressure between 6 and 8 BAR. If air pressure drops below the stated values, accessories operating with pneumatic power do not work.

  • Page 35: Noise Emission Values

    9. NOISE EMISSION VALUES Material Aluminum 98 dB (Measured Value) Length 1220 mm (48”) 93 dB (Average Sound Pressure Value Width 70 mm (3”) 2 dB (Tolerance in the Measurements) Height 20 mm (0.8”) The values stipulated above represent the emission level, and do not necessarily represent safe working level. There is a relation between emission and exposure levels, however, this cannot be used as a reliable relation to deter- mine whether advanced precautions are necessary.

  • Page 36: Troubleshooting Guide

    10.TROUBLESHOOTING GUIDE Here are some recommendations for solving urgent problems. If the trouble cannot be solved, or if you have a problem other than those described hereunder, please contact our technical service or your nearest dealer. TROUBLE CAUSES REMEDY Lubricating the saw blade cutting sur- Low surface quality (at aluminum faces, and similar materials) :...

  • Page 37: Warranty Conditions

    11. WARRANTY CONDITIONS ATech guarantees that all machines have been tested and are in conformity with international standards. The warranty is valid for 24 months from he shipping date and does not cover electrical parts of the machine.
  • Page 38 - transport or displacement (even inside the workshop) - natural events (lightings, fires, floods) The warranty does not cover, in any case, damages caused by the malfunction of the Machine...

This manual is also suitable for:

Ack700

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