Pennsylvania Scale Company 7600 Technical Manual
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Pennsylvania Scale Company 7600 Technical Manual

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7600 Technical Manual
Page 1 of 53
665 North Reservoir Street
Lancaster PA 17602
P: 800.233.0473 717.295.6935
sales@pascale.com
Manual 7600TM2021REV7
For Tech Support Manuals and How To Videos go to: pascale.com/resource-library/ or email us at: sales@pascale.com

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  • Page 1 7600 Technical Manual Page 1 of 53 665 North Reservoir Street Lancaster PA 17602 P: 800.233.0473 717.295.6935 sales@pascale.com Manual 7600TM2021REV7 For Tech Support Manuals and How To Videos go to: pascale.com/resource-library/ or email us at: sales@pascale.com...

  • Page 2: Table Of Contents

    7600 Technical Manual Page 2 of 53 Table of Contents Unpacking and Setup Counting Operation 7600 Advanced Operation, Alternate Counting Methods, Setpoint 5 – 7 Value Entry, Accumulation and Piece Weight Database Specifications Load Cell and RS-232 Connections Calibration/Configuration Access, Selecting/Changing Parameters...

  • Page 3: Unpacking And Setup

    7600 Technical Manual Page 3 of 53 Unpacking and Startup Unpack the Scale • DO NOT LIFT SCALE BY THE TOP SPIDER OR SUB PLATFORM! • Remove the molded foam top from the carton. On 2 lb. and 5 lb. capacity scales the platform is packaged on top of this foam.
  • Page 4 7600 Technical Manual Page 4 of 53 Basic Counting Operation ✓ If a container will be used to hold items being counted, place it on the platform. ✓ Press the SAMPLE SET button, press repeatedly to scroll to the desired sample size. OR key in the sample size and press ENTER ✓...
  • Page 5 7600 Technical Manual Page 5 of 53 7600 Advanced Operation. See the 7600 Technical Manual for detailed configuration and setup information Advanced Counting Operations • Auto Sample Update (In CAL 10, EnH 15 CFG 50 YPR 57 select and in...
  • Page 6 7600 Technical Manual Page 6 of 53 KEYPAD SAMPLE TARE • the scale, Press the button, key in the tare weight and press the button and remove a sample quantity from the container. Key in the number of pieces and press the button.
  • Page 7 1000 pieces for all the boxes. Additionally, when using a printer in the above scenario an individual box label showing a quantity of 100 and a pallet label showing 10 boxes of 100 for a total of 1000. The 7600 can be set up for: CAL 1, ACC o Manual Accumulation press the button to accumulate.

  • Page 8: Specifications

    7600 Technical Manual Page 8 of 53 SPECIFICATIONS • LOAD CELL A/D CONVERTER • TYPE: 24-bit delta sigma (1:16,777,216) • EXCITATION: 5 VDC, 120 mA max. • SIGNAL INPUT: 16 mv • SENSITIVITY: 0.1 Uv/grad • UPDATE RATE: 30 update/second •...
  • Page 9 7600 Technical Manual Page 9 of 53 Connections: RS‑232 PIN ASSIGNMENTS AND IMPLEMENTED FUNCTIONS Connection to the Serial Port is made via a DB‑9 female connector found in the access area under the scale. Internal Instrument connection is on the main board, TB2-1,2,3.

  • Page 10: Calibration/Configuration Access, Selecting/Changing Parameters Navigating The Menus

    ?]. Key in 0000 until 0000 is displayed then press the ENT button 7600 Keypad access functions: UNIT Scroll through fixed selections Enter the Selection Key in Values or Selection Example: To enter [ ], use the keypad to key in 150 and the button to enter For Tech Support Manuals and How To Videos go to: pascale.com/resource-library/ or email us at: sales@pascale.com...

  • Page 11: Menu Layout

    7600 Technical Manual Page 11 of 53 Menu Layout CAL 10 Capacity, Zero Tracking, Counting Functions CAL 20 Capacity, Resolution, Zero Range, Units, Print, Overrange CAL 30 Secondary Resolution and Setup CAL 40 Filter Settings, Load Cell Zero/Deadload and Span Calibration...
  • Page 12 7600 Technical Manual Page 12 of 53 Configuration Calibration Menus CAL 10 Calibration setting entry point. Use to enter this menu and enter selections STEP Parameter Description CAP 11 Full capacity of the scale Standard capacities are 2, 5, 10, 20, 50, 100, 150 and 200 lbs.
  • Page 13 7600 Technical Manual Page 13 of 53 CAL 20 Calibration setting entry point. Use to enter this menu and enter selections STEP Parameter Description Displayed resolution or Default entry is scale capacity divided by 10,000 count by, rounded up to...
  • Page 14 7600 Technical Manual Page 14 of 53 CAL 30 Secondary units, resolution. Use to enter this menu and enter selections STEP Parameter Description 2Un 31 1, 2, 3, 4, 5, 6, 7, 8, 9, Select the secondary weighing unit by 10, 11, 12, 13, 14, keying in a number :1 = lb.*, 2 = kg,...
  • Page 15 7600 Technical Manual Page 15 of 53 CAL 40 Load Cell Calibration. Use to enter this menu and enter selections STEP Parameter Description FIL 41 1-15 Response time: 0-9 selects conversions to average directly. 11-15 correspond to 25, 30, 35, 40, & 50 conversions for extended filtering.
  • Page 16 7600 Technical Manual Page 16 of 53 CFG 50 Counting Configuration Use to enter this menu and enter selections STEP Parameter Description SS1 51 10 (Or the value to use Key in the value, use “0” to disable counting for the first preset...
  • Page 17 7600 Technical Manual Page 17 of 53 CFG 60 RS-232 Port Configuration. Use to enter this menu and enter selections STEP Parameter Description Bau 61 300,600,1200,2400, Baud Rate Setting. Use UNITS button to select. 4800, 9600, 19200, 38400 Len 62 7, 8 Word Length 7 or 8 bits.
  • Page 18 7600 Technical Manual Page 18 of 53 CAL 70 OPTIONAL when the unit has the built-in rechargeable battery or clock. Use to enter this menu and enter selections STEP Parameter Description StF 71 0, 1, 2, 3 Select type of clock: 0 = Time and date...
  • Page 19 7600 Technical Manual Page 19 of 53 CAL 80 Programmable data output. Use to enter this menu and enter selections Building a programable data output. The user programmable data output feature is the string of information sent from the RS-232 port (Or optional Ethernet, Wi-Fi and USB) when the PRINT button is pressed, scale is setup to auto output or the scale receives an SRP command from a computer or terminal.
  • Page 20 7600 Technical Manual Page 20 of 53 Entering this data output code at the beginning of on the data string will transmit the Gross, Net, Tare and Count values with leading zeros and no decimal place. Example: 75.00 Gross Weight is transmitted as 0007500 Special date output code.
  • Page 21 7600 Technical Manual Page 21 of 53 ASCII Characters ASCII space (SP) ASCII horizontal tab (HT) ASCII line-feed (LF) ASCII start of header (SOH) ASCII carriage return (CR) ASCII carriage return and line feed (CR LF) ASCII form-feed (FF) Turn on large print (PA Scale...

  • Page 22: Remote Serial Display Configuration

    7600 Technical Manual Page 22 of 53 PSL 119 Set.rSd. NOTE: After or after data output code the display will show UNIT CAL 200 button to select YES and button to go to Remote Serial Display. Instructions for these configuration steps are found on page 22 below. To skip press the...
  • Page 23 7600 Technical Manual Page 23 of 53 res 22 Dual and Triple Ranging Setup – Based upon the displayed resolution setting in Resolution High Resolution up to % of Medium Resolution Increase Setting capacity Resolution Increase Factor Factor Dual and Triple Ranging Example Scale Capacity 100 RES 22 (Displayed resolution 0.01)
  • Page 24 7600 Technical Manual Page 24 of 53 CAL 1 Option Configuration Continued PHd 3 OFF, Peak-H, Hold, Peak/Hold function, zero key clears current peak, Hold.Ur tare function is disabled, print code 22 and 32 are modified to value and value with labels (xx.xxx / Peak xx.xxx lb.) Only Peak displayed,...
  • Page 25 7600 Technical Manual Page 25 of 53 AOS 7 Gross, Net, Display Sets the weight that the output represents: When optional Gross, Net, or Display. analog output (57811) is installed. See figure 2 page 36 Zr 7.1 0.00 Sets the value of weight that is equal to 4mA or 0-VDC.
  • Page 26 7600 Technical Manual Page 26 of 53 Drtk Weight only setpoint operation with dribble and trickle, three Setpoint/Relays (K1, K2 & K3). Setpoint/Relay 1, 2 & 3 are active when below setpoint, dribble and trickle targets. Example: target of 2.5, dribble of 0.5 and trickle of 0.5, Setpoint/Relay 1, 2 and 3 (K1, K2, K3) are active until 1.5.
  • Page 27 7600 Technical Manual Page 27 of 53 Abtr (Firmware version 4.72 and above) Weighing only Setpoint/Relay 1, 2 and 3 (K1, K2, K3) active in ranges for over/under accept operation. Example: target of 100, range of 20, Setpoint/Relay 2 (K2) active from 0 – 80, Setpoint/Relay 2 (K1) active from 80 –...
  • Page 28 7600 Technical Manual Page 28 of 53 Setpoint/Relay 3 ONLY is active after SP2 until target weight achieved, if enabled. Setpoint/Relay 4 ONLY is active after SP3 until target weight achieved, if enabled. Example: with 4 Setpoint/Relays enabled, Target weight of 10 for setpoint 1, 20 setpoint 2, 30 setpoint 3 and 40 for setpoint 4.
  • Page 29 7600 Technical Manual Page 29 of 53 C4-bAt SAE-5122 Simple Batching Count Only Setpoint/Relay. Relays are normally open. Number of relays to use configured in configuration step “rLY 8.4”. Preacts enabled or disabled in configuration “PrE 8.5”. Empty container high/low threshold or minimum weight on weighbridge threshold is configured in “ChK 8.6”.
  • Page 30 7600 Technical Manual Page 30 of 53 Setpoint/Relay 4 ONLY is active until target weight achieved. Batch complete Example: with 4 Setpoint/Relays enabled, Target weight of 10 for setpoint 1, 20 setpoint 2, 30 bin Lo bin hi setpoint 3 and 40 for setpoint 4.
  • Page 31 7600 Technical Manual Page 31 of 53 Loss in Weight Filling or Batching – This is a Setpoint/Relay operation to fill or batch out of a tank, silo or hopper using negative weights. Example: From a tank that has Load Cells or is on a scale base, operator enters 100 and presses the START button.
  • Page 32 7600 Technical Manual Page 32 of 53 PrE 8.5 YES,NO Enable Preacts CHK 8.6 BIN, LOW BIN - Weight on weighbridge must be between the set Bin Low and Bin High settings before the Batch will initiate LOW – Weight on weighbridge must be above the LOW setting before the batch will initiate dIr 8.7...
  • Page 33 7600 Technical Manual Page 33 of 53 7600 Special data input/output emulations UPS Worldship Emulation Data 18 bytes, six data with decimal and leading zero blanking Command Description Response Format (cr) (sp)(sp)0.00(sp)lb.(sp)GR(sp)(sp)(cr)(lf)(etx) Carriage Request weight on Return scale Example, with 10.55 lbs. on scale: (sp)10.55(sp)lb.(sp)GR(sp)(sp)(cr)(lf)(etx)
  • Page 34 7600 Technical Manual Page 34 of 53 FedEx Emulation (FED12 & FED96) Data 14 bytes, including start (LF), space, six data (five plus decimal), LB/KG (upper case), <CR>, two status characters, and stop (ETX). Command Description Response Format W(cr) Request (lf)(sp)000.00(Unit of Measure) (cr)(Status...
  • Page 35 7600 Technical Manual Page 35 of 53 Toledo Emulation: Toledo Protocol Host Commands Following is a listing of host commands and scale responses. ASCII Start of Text character:(stx)<HEX 02>. ASCII Carriage Return: (cr)<HEX 0D>. Command Description Response Format Send normal resolution (stx)XXXX.X(cr) for 300 X 0.1 lbs.
  • Page 36 7600 Technical Manual Page 36 of 53 NCI Emulation: Command Description Response Format Sends weight and three-character (lf)XXXXXXX(Unit of Measure)(cr)(lf)(Status status information. Note: lb.-oz is Character)(cr)(etx). Example: 10.135 lbs. transmitted as oz only. on scale transmits: (lf)(sp)10.135lb(cr)(lf)0p0(cr)(etx) If count is displayed, it is transmitted as:...

  • Page 37: Scale Remote Command Formats

    ITW(sp)XXXX(cr) XXXX = Tare Mode. 7600 Only Weight Value, Example: 10.5 Input Product ID, up to 15 Alphanumeric IID(sp)XXXXXXXXXX(cr) Characters and Hyphen (-). 7600 Only XXXXXXXXXX = Product ID, Example: 123456-ABC IUS(X) Input User Defined Data String, 1-9 these IUS1(sp)XXXXXXXXXX(cr) = correspond to data output codes 40 –...
  • Page 38 Command Description Response Format Send Base in use with second base option, Base(sp)1(cr)(lf) 7600 ONLY Base(sp)1(cr)(lf) Send Count, 7500 and 7600 only Count(sp)XXXXXXX Pieces(cr)(lf) Send Date, 7600 Only XX/XX/XX(cr)(lf) Send Gross Weight, 7600 only Gross(sp)XXXXXXX(cr)(lf) Send Product ID, 7600 only...

  • Page 39: Option Boards Connections

    7600 Technical Manual Page 39 of 53 Option Boards Connections For Tech Support Manuals and How To Videos go to: pascale.com/resource-library/ or email us at: sales@pascale.com...
  • Page 40 7600 Technical Manual Page 40 of 53 For Tech Support Manuals and How To Videos go to: pascale.com/resource-library/ or email us at: sales@pascale.com...
  • Page 41 Use the chart below to perform a 10 point span calibration. Key in the weight on the scale and press the button at each interval. Example with a 7600- 50HR. Cal Point 1, 5 lbs on scale platform, key in “5” and .

  • Page 42: Wired Ethernet And Wi-Fi Option

    7600 Technical Manual Page 42 of 53 Wired Ethernet Option Configuring the Pennsylvania Scale Wired Ethernet Option Note: Please consult with IT or Network administrator to determine the network protocols required for connection on the local area network and/or interface to software programs.
  • Page 43 7600 Technical Manual Page 43 of 53 Any Pennsylvania Scale Ethernet Options that are reachable on the network will be shown on the Device Installer program. Note the factory default network protocol is DHCP, IP Address, Subnet and Default Gateway are assigned by the server.
  • Page 44 7600 Technical Manual Page 44 of 53 Wired Ethernet Board For Tech Support Manuals and How To Videos go to: pascale.com/resource-library/ or email us at: sales@pascale.com...
  • Page 45 7600 Technical Manual Page 45 of 53 Enter the static IP Address, Subnet Mask and Default Gateway, then click NEXT, then ASSIGN. The Pennsylvania Scale Ethernet Option will be configured with these IP Settings and reboot. If the IP address is known you can also login into the device and configure through a web browser.
  • Page 46 7600 Technical Manual Page 46 of 53 Wireless Ethernet Option - Wi-Fi Configuring the Pennsylvania Scale Wireless Ethernet Option Note: Please consult with IT or Network administrator to determine the network protocols required for connection on the local area network and/or interface to software programs.
  • Page 47 7600 Technical Manual Page 47 of 53 This will start the web app program on the module itself and create a standalone wireless network. This network can then be joined by any computer or device (Tablets, Cell Phones Etc.) that have a wireless connection by the standard methods of joining any normal wireless network.
  • Page 48 7600 Technical Manual Page 48 of 53 • In windows open a command prompt and type ipconfig to record the gateway IP address. Currently the default is 192.168.1.1. • Then type into the web browser address the gateway IP followed by80, as an example: 192.168.1.1:80.
  • Page 49 7600 Technical Manual Page 49 of 53 • In the “NETWORK CONFIGURATION” tab you can configure Access Point SSID, Security Mode • DHCP or Static IP Address For Tech Support Manuals and How To Videos go to: pascale.com/resource-library/ or email us at: sales@pascale.com...
  • Page 50 7600 Technical Manual Page 50 of 53 • Selecting the INFORMATION tab will show the unit’s MAC address, Module Type and Battery Strength • When configuration and setup is complete click on the SAVE & REBOOT button For Tech Support Manuals and How To Videos go to: pascale.com/resource-library/ or email us at: sales@pascale.com...
  • Page 51 7600 Technical Manual Page 51 of 53 • Then Wi-Fi option will save the changes, reboot, and attempt to connect to the Network SSID programmed. Led Status codes For Tech Support Manuals and How To Videos go to: pascale.com/resource-library/ or email us at: sales@pascale.com...
  • Page 52 7600 Technical Manual Page 52 of 53 Scale Displayed Status and Error Messages Error Message Description D/A card detected - Displayed under the check function. IIC.ERR IIC short - Power-up hardware failure indication. Displayed on power-up when the DC power push-button is pressed.

  • Page 53: Replacement Parts List

    ¼-20 UNF x 1" high 48230 Fisheye Level Replacement, all series 10657 Carton + Foam Inserts, 7500, 7600, 7300 and 7000 Complete shipping carton kit 12" x 14" 48105-11 8 x 8” Platform, 7X00 2 + 5 lbs. applications, Aluminum...

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