Pit Boss Navigator PB1150G Owner's Manual
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Pit Boss Navigator PB1150G Owner's Manual

Wood pellet grill & smoker
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WOOD PELLET
GRILL & SMOKER
IMPORTANT, READ CAREFULLY, RETAIN FOR
FUTURE REFERENCE. MANUAL MUST BE
READ BEFORE OPERATING!
For outdoor and household use only. Not for commercial use.
WARNING: PLEASE READ THE ENTIRE
MANUAL BEFORE INSTALLATION AND USE
OF THIS ELECTRIC, PELLET FUEL-BURNING
APPLIANCE. FAILURE TO FOLLOW THESE
INSTRUCTIONS COULD RESULT IN PROPERTY
DAMAGE, BODILY INJURY OR EVEN DEATH.
CONTACT LOCAL BUILDING OR FIRE OFFICIALS
ABOUT RESTRICTIONS AND INSTALLATION
INSPECTION REQUIREMENTS IN YOUR AREA.
O W N E R ' S M A N U A L
ITM#0256538
MODEL: PB1150G
PART: 10856
2

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  • Page 1 O W N E R ' S M A N U A L ITM#0256538 MODEL: PB1150G PART: 10856 WOOD PELLET GRILL & SMOKER IMPORTANT, READ CAREFULLY, RETAIN FOR FUTURE REFERENCE. MANUAL MUST BE READ BEFORE OPERATING! For outdoor and household use only. Not for commercial use. WARNING: PLEASE READ THE ENTIRE MANUAL BEFORE INSTALLATION AND USE OF THIS ELECTRIC, PELLET FUEL-BURNING...

  • Page 2: Safety Information

    SAFETY INFORMATION MAJOR CAUSES OF APPLIANCE FIRES ARE A RESULT OF POOR MAINTENANCE AND A FAILURE TO MAINTAIN REQUIRED CLEARANCE TO COMBUSTIBLE MATERIALS. IT IS OF UTMOST IMPORTANCE THAT THIS PRODUCT BE USED ONLY IN ACCORDANCE WITH THE FOLLOWING INSTRUCTIONS. Please read and understand this entire manual before attempting to assemble, operate or install the product.
  • Page 3 5. To prevent fingers, clothing or other objects from coming in contact with the auger feed system, the appliance is equipped with a metal safety screen, mounted to the interior of the hopper. This screen must not be removed unless directed by Customer Service or an authorized dealer.
  • Page 4 CARBON MONOXIDE (“the silent killer”) Carbon monoxide is a colorless, odorless, tasteless gas produced by burning gas, wood, propane, charcoal or other fuel. Carbon monoxide reduces the blood’s ability to carry oxygen. Low blood oxygen levels can result in headaches, dizziness, weakness, nausea, vomiting, sleepiness, confusion, loss of consciousness or death.

  • Page 5: Table Of Contents

    TABLE OF CONTENTS Safety Information ............2 COPYRIGHT NOTICE Parts & Specs ..............6 Copyright 2021. All right reserved. No part of this manual may be copied, transmitted, transcribed, stored in a retrieval Assembly Preparation ............7 system, in any form or by any means without expressed written permission of, Assembly Instructions Dansons...

  • Page 6: Parts & Specs

    PARTS & SPECS Part# Description Part# Description Lid Stopper (x1) Cable Clip (x1) Lid Handle (x1) Power Cord (x1) Lid Handle Bezel (x2) Screw (x18) Main Barrel/Hopper Assembly (x1) Washer (x18) Flame Broiler Adjusting Bar (x1) Locking Washer (x18) Flame Broiler Adjusting Bar Handle (x1) Screw (x30) Flame Broiler Slider (x1) Screw (x6)

  • Page 8: Assembly Preparation

    ASSEMBLY PREPARATION Parts are located throughout the shipping carton, including underneath the grill. Inspect the grill, parts, and hardware blister pack after removing from the protective shipping carton. Discard all packaging materials from inside and outside of the grill before assembly, then review and inspect all parts by referencing the parts list. If any part is missing or damaged, do not attempt to assemble.

  • Page 9: Securing Support Plates And Wheels

    3. SECURING SUPPORT PLATES AND WHEELS Parts Required: Right Front Leg (#11) Right Back Leg (#12) Right Bottom Support Plate (#17) Short Support Plate (#19) Wheel (#16) Screw (#D) Wheel Axle Pin (#F) Wheel Cotter Pin (#G) Wheel Washer (#H) Installation: •...

  • Page 10: Mounting Main Barrel To The Cart

    6. MOUNTING MAIN BARREL TO THE CART Parts Required: Main Barrel (#4) 12 x Screw (#A) 12 x Washer (#B) 12 x Locking Washer (#C) Power Cord (#33) Cable Clip (#32) Installation: • Please replace with the correct power cord for your country, if you find the power cord does not match the plug you are using.

  • Page 11: Installing The Lid Handle

    9. INSTALLING THE LID HANDLE Parts Required: Lid Handle (#2) Lid Handle Bezel (#3) Installation: • Remove the pre-installed screws from the Lid Handle. From inside the barrel lid, insert one screw protrude to the outside. Add a Bezel on the screw.

  • Page 12: Installing Flame Broiler Adjusting Bar

    12. INSTALLING FLAME BROILER ADJUSTING BAR Parts Required: Flame Broiler Adjusting Bar (#5) Flame Broiler Adjusting Bar Handle (#6) Installation: • Insert the Flame Broiler Adjusting Bar through the opening hole on the left side of the Main Barrel. Add the Flame Broiler Adjusting Bar Handle on the end outside the Barrel.

  • Page 13: Installing The Front Shelf

    15. INSTALLING THE FRONT SHELF Parts Required: Front Shelf (#22) Installation: • Place the Front Shelf on the Front Shelf Support Brackets. Note illustration 15A as unfolded Front Shelf. • Note illustration 15B as folded Front Shelf. • Front Shelf can also be placed on the Bottom Support Plates and be used as Bottom Plate.

  • Page 14: Connecting To A Power Source

    ON THE ROAD Disconnect the igniter from the main wiring harness. Use the manual start-up procedure. A Pit Boss® unit can operate using a 12 volt, 100 watt inverter plugged into your automobile outlet. To use the automatic igniter, it is recommended to use a minimum of a 1000 watt inverter.

  • Page 15: Operating Instructions

    With all outdoor appliances, outside weather conditions play a big part in the performance of your grill and the cooking time needed to perfect your meals. All Pit Boss units should keep a minimum clearance of 914 mm (36 inches) from combustible ®...

  • Page 16: Grill Temperature Ranges

    GRILL TEMPERATURE RANGES Temperature readouts on the control board may not exactly match the thermometer. All temperatures listed below are approximate and are affected by the following factors: outside ambient temperature, the amount and direction of wind, the quality of pellet fuel being used, the lid being opened, and the quantity of food being cooked. •...

  • Page 17: Understanding The Control Board

    The plug-in connection port(s) on the front of the Control Board are for a Meat Probe(s). When a meat probe is connected, the temperature is displayed on the LCD Screen. When not in use, disconnect the meat probe from the connection port. Compatible with Pit Boss branded meat ®...

  • Page 18: Understanding The "P" Setting

    UNDERSTANDING THE "P" SETTING AUGER CYCLE (seconds) When the recessed "P" SET button is pushed, the “P” setting displayed on the LCD "P" SET screen will flash and change to the next value (upward). Once P7 is reached, it will restart at P0.

  • Page 19: Automatic Start-Up Procedure

    AUTOMATIC START-UP PROCEDURE Plug the power cord into a grounded power source. Open the main barrel lid. Check the Burn Pot to ensure there is no obstruction for proper ignition. Open the hopper lid. Ensure there are no foreign objects in the hopper or auger feed system.

  • Page 20: Care & Maintenance

    CARE AND MAINTENANCE Any Pit Boss unit will give you many years of flavorful service with minimum cleaning. Follow these cleaning and maintenance ® tips to service your grill: 1. HOPPER ASSEMBLY PLATE • The hopper includes a clean-out feature to allow for ease of cleaning and change out of pellet fuel flavors.
  • Page 21 4. OUTSIDE SURFACES • Wipe your grill down after each use. Use warm soapy water to cut the grease. Do not use oven cleaner, abrasive cleansers or abrasive cleaning pads on the outside grill surfaces. All painted surfaces are not covered under warranty, but rather are part of general maintenance and upkeep.

  • Page 22: Tips & Techniques

    TIPS & TECHNIQUES Follow these helpful tips and techniques, passed on from Pit Boss owners, our staff, and customers just like you, to become more ® familiar with your grill: 1. FOOD SAFETY • Keep everything in the kitchen and cooking area clean. Use different platters and utensils for the cooked meat than the ones you used to prepare or transport the raw meat out to the grill.

  • Page 23: Troubleshooting

    Boss grill is operating poorly, or on a less frequent basis, the following troubleshooting tips may be helpful. ® For FAQ, please visit www.pitboss-grills.com . You may also contact your local Pit Boss authorized dealer or contact Customer ® Service for assistance.
  • Page 24 "Er1" Error Code Grill probe wire not Remove hopper access panel (see Electric Wire Diagram for diagram), and check for any damage making connection. to the Grill Probe wires. Ensure Grill Probe molex connectors are firmly connected, and connected correctly, to the Control Board. "ErP"...

  • Page 25: Electrical Wire Diagram

    ELECTRICAL WIRE DIAGRAM The Digital Control Board system is an intricate and valuable piece of technology. For protection from power surges and electrical shorts, consult the wire diagram below to ensure your power source is sufficient for the operation of the unit. PB –...

  • Page 26: Replacement Parts

    REPLACEMENT PARTS Part# Description Part# Description Lid Stopper (x1) 22-A Back Long Support Plate (x1) Lid Handle (x1) 23-A Front Shelf (x1) Lid Handle Bezel (x2) 24-A Diffuser Plate (x1) Main Barrel (x1) 25-A Front Shelf Bracket Right (x1) Hopper Assembly (x1) 26-A Front Shelf Bracket Left (x1) Flame Broiler Adjusting Bar (x1)
  • Page 27 31-A 30-A 29-A 28-A 33-A 34-A 24-A 27-A 23-A 11-A 26-A 25-A 13-A 10-A 12-A 22-A 21-A 20-A 32-A 19-A 15-A 18-A 14-A 17-A 16-A 35-A 36-A 37-A 38-A 39-A 40-A 41-A 42-A...

  • Page 28: Electrical Replacement Parts

    ELECTRICAL REPLACEMENT PARTS Part# Description Part# Description 1-PDH Hopper Lid 11-PDH Nylon Bushing 2-PDH Hopper Safety Screen 12-PDH Auger Flighting Assembly 3-PDH Hopper Box Housing 13-PDH Auger Box Housing 4-PDH Hopper Access Panel 14-PDH Hopper Housing Gasket 5-PDH Hopper Handle 15-PDH Igniter 6-PDH...

  • Page 29: Warranty

    CONDITIONS All wood pellet grills by Pit Boss®, manufactured by Dansons, carry a limited warranty from the date of sale by the original owner. The warranty coverage begins on the original date of purchase and proof of date of purchase, or copy of original bill of sale, is required to validate the warranty. Customers will be subject to parts, shipping, and handling fees if unable to provide proof of the purchase or after the warranty has expired.
  • Page 30 Our goods come with guarantees that cannot be excluded under the Australian Consumer Law. You are entitled to a replacement or refund for a major failure and for compensation for any other reasonably foreseeable loss or damage. You are also entitled to have the goods repaired or replaced if goods fail to be of acceptable quality and the failure does not amount to a major failure.
  • Page 31 IMPORTANT For all questions, inquiries, or customer support, please contact Genesis International Corporation Pty Ltd. +61 8 9248 9822 | service@genesiscorp.com.au WARNING: THIS PRODUCT CAN EXPOSE YOU TO CHEMICALS INCLUDING CARBON MONOXIDE, WHICH IS A COMBUSTION BY-PRODUCT KNOWN TO CAUSE CANCER, BIRTH DEFECTS OR OTHER REPRODUCTIVE HARM.

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