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Summary of Contents for Endress+Hauser Chemoclean CYR10B
- Page 1 Products Solutions Services BA01982C/07/EN/01.19 71469878 2019-11-30 Operating Instructions Chemoclean CYR10B Cleaning injector for spray cleaning and retractable assemblies...
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Page 3: Table Of Contents
Chemoclean CYR10B Table of contents Table of contents About this document ... 4 Repair ......34 Warnings . -
Page 4: About This Document
About this document Chemoclean CYR10B About this document Warnings Structure of information Meaning This symbol alerts you to a dangerous situation. DANGER Failure to avoid the dangerous situation will result in a fatal or serious injury. Causes (/consequences) If necessary, Consequences of non- compliance (if applicable) ‣... -
Page 5: Symbols On The Device
Chemoclean CYR10B About this document Symbols on the device Symbol Meaning Reference to device documentation Endress+Hauser... -
Page 6: Basic Safety Instructions
Basic safety instructions Chemoclean CYR10B Basic safety instructions Requirements for personnel • Installation, commissioning, operation and maintenance of the measuring system may be carried out only by specially trained technical personnel. • The technical personnel must be authorized by the plant operator to carry out the specified activities. -
Page 7: Product Safety
Chemoclean CYR10B Basic safety instructions During operation: ‣ If faults cannot be rectified: products must be taken out of service and protected against unintentional operation. Product safety The product is designed to meet state-of-the-art safety requirements, has been tested, and left the factory in a condition in which it is safe to operate. -
Page 8: Product Description
Product description Chemoclean CYR10B Product description Product design A0040631 1 CYR10B injector unit Motive water valve Device plug for cleaner valve Cleaner valve Housing block Connection for cleaning mixture Connection for cleaner (suction line) Connection for motive water Attachments for securing the unit... -
Page 9: Operating Principle
Chemoclean CYR10B Product description Operating principle 3.2.1 Function of CYR10B A0040773 2 Operating principle Valve controls Metering screw Outlet for cleaning mixture (the installation of a check valve is recommended on the assembly side) Check valve Inlet for cleaner (suction line) - Page 10 Product description Chemoclean CYR10B The flow rate of motive water and cleaner is controlled by the Liquiline CM44x via two solenoid valves in the injector. The mixture ratio can be configured using a metering screw.→ 29 Hose lines are used to supply the motive water and cleaner and to route the cleaning mixture to the spray head.
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Page 11: Incoming Acceptance And Product Identification
Chemoclean CYR10B Incoming acceptance and product identification Incoming acceptance and product identification Incoming acceptance Verify that the packaging is undamaged. Notify the supplier of any damage to the packaging. Keep the damaged packaging until the issue has been resolved. -
Page 12: Scope Of Delivery
Click on the product image in the popup window. A new window (Device Viewer) opens. All of the information relating to your device is displayed in this window as well as the product documentation. Manufacturer's address Endress+Hauser Conducta GmbH+Co. KG Dieselstraße 24 D-70839 Gerlingen Scope of delivery The delivery comprises: •... -
Page 13: Installation
Chemoclean CYR10B Installation Installation Installation conditions 5.1.1 Dimensions Ø 9 (0.35) Ø 16 (0.63) Ø 12 (0.47) 63 (2.48) 17 (0.67) Ø 16 (0.63) (1.26) 75 (2.95) 185 (7.28) (1.46) A0040670 4 Dimensions in mm (in) Endress+Hauser... - Page 14 Installation Chemoclean CYR10B 5.1.2 Complete measuring system for spray cleaning A0041395 5 Measuring system without CYC25 Transmitter Liquiline CM44x Assembly CYA112 with mounted spray cleaning 71158245 Cleaning injector CYR10B A complete measuring system comprises: • 1 cleaning injector CYR10B •...
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Page 15: Installation Conditions
Chemoclean CYR10B Installation 5.1.3 Complete measuring system for retractable assembly A0040681 6 Measuring system with CYC25 Cleanfit Control CYC25 Pneumatic retractable assembly Cleaning injector CYR10B Transmitter Liquiline CM44x A complete measuring system comprises: • 1 cleaning injector CYR10B • Cleanfit Control CYC25 with pneumatic pilot valve to control the assembly •... -
Page 16: Mounting The Device
Installation Chemoclean CYR10B 5.2.2 Maximum hose lengths Hose between Maximum hose length Maximum delivery head CYR10B and cleaner vessel 3 m (9.8 ft) 3 m (9.8 ft) Mounting the device 5.3.1 Wall mounting Use suitable fastening fixtures* that are appropriate to the condition of the wall. - Page 17 Chemoclean CYR10B Installation A0041782 Secure the device using screws and washers. 5.3.2 Mounting the hoses NOTICE Contamination of pipes (solder residue, welding beads, metal chips, sealing material)! Damage to cleaning injector and sensor. ‣ Remove contamination in pipes before mounting and commissioning.
- Page 18 Installation Chemoclean CYR10B Attach hose* for cleaning mixture to hose nozzle D 16 (G 3/8). Attach hose* for cleaner to hose nozzle D 12 (G 1/4). Attach hose* for motive water to hose nozzle D 16 (G 3/8). * to be provided by the customer A0040726 Tighten the hose clips with a screwdriver.
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Page 19: Post-Installation Check
Chemoclean CYR10B Installation Connect dirt trap (pore size 0.25 mm (0.01 inch)* to hose for motive water. Connect hose* for motive water to water supply. * to be provided by the customer An additional check valve is recommended at the assembly. -
Page 20: Electrical Connection
Electrical connection Chemoclean CYR10B Electrical connection Connection conditions A0040771 Device plug for cleaner valve Device plug for motive water valve Connecting the device WARNING Device is live! Incorrect connection may result in injury or death! ‣ The electrical connection may be performed only by an electrical technician. - Page 21 Chemoclean CYR10B Electrical connection 6.2.1 Wiring diagram GNYE A0041833 7 Cable assignment for device plug Endress+Hauser...
- Page 22 Electrical connection Chemoclean CYR10B 6.2.2 Example of wiring Wiring example with CYC25, CPA87x and CM44x Cleanfit Control CYC25 only supports versions of the Chemoclean injector CYR10B with 24 VDC. CYC25 CM44x relay 1 relay 1 relay 3 relay 4 relay 2...
- Page 23 Chemoclean CYR10B Electrical connection 6.2.3 Removing the device plug A0040855 A0040854 Release the central screws. Remove the device plug. 6.2.4 Connecting the device Release the device plug. → 23 A0041537 A0041538 Remove the central screw. Release the pressure screw.
- Page 24 Electrical connection Chemoclean CYR10B A0041539 A0041540 Remove the rubber seal. Use a flat-blade screwdriver to lever out the contact carrier in the cut-out. A0041541 A0041576 Remove the contact carrier from the device plug Guide the cable through the pressure screw and using a downwards motion.
- Page 25 Chemoclean CYR10B Electrical connection GNYE GNYE A0041578 Connect the cables according to the wiring diagram. A0041579 Tighten screws at cable terminals to fix the cables in place. Endress+Hauser...
- Page 26 Electrical connection Chemoclean CYR10B 90° 90° A0040786 A0041580 Turn the device plug in 90 ° increments in the Guide the contact carrier into the device plug and desired direction of connection. snap it into place, Do not turn the contact carrier. Pay attention ...
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Page 27: Mounting The Device Plug
Chemoclean CYR10B Electrical connection A0041583 Mount the central screw. 16. Mount the device plug. → 27 Mounting the device plug A0040873 A0042042 Attach the cable heads. Tighten the central screws. Note the alignment of the connector lugs on the valves. -
Page 28: Ensuring The Degree Of Protection
Electrical connection Chemoclean CYR10B Ensuring the degree of protection Only the mechanical and electrical connections which are described in these instructions and which are necessary for the required, designated use, may be carried out on the device delivered. ‣ Exercise care when carrying out the work. -
Page 29: Commissioning
Chemoclean CYR10B Commissioning Commissioning Function check WARNING Incorrect connection, incorrect supply voltage Safety risks for staff and device malfunctions! ‣ Check that all connections have been established correctly in accordance with the wiring diagram. ‣ Ensure that the supply voltage matches the voltage indicated on the nameplate. - Page 30 Commissioning Chemoclean CYR10B 7.2.3 Characteristic curve for mixture ratio The mixture ratio of cleaner to water depends on several factors. The influence of these factors is shown in the following diagram. The characteristic curve represents an approximation only and is used to estimate the mixture ratio.
- Page 31 Chemoclean CYR10B Commissioning 1:16 1:14 1:12 1:10 A0040940 10 Characteristic curve when metering valve is completely open Mixture ratio cleaner : motive water Medium counterpressure (in bar) Motive water pressure (in bar) Motive water flow rate (in l/min) Medium counterpressure (in psi)
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Page 32: Operation
Operation Chemoclean CYR10B Operation Configuring the mixture ratio→ 29 Controlling the cleaning cycle via CM44x with Chemoclean and Chemoclean+ function Operating Instructions BA00444C Cleaner for cleaning mixture ORP sensors should only be cleaned mechanically. Chemical cleaning subjects the sensor to a potential over several hours. -
Page 33: Maintenance
Chemoclean CYR10B Maintenance Maintenance Cleaning ‣ Clean the front of the housing using commercially available cleaning agents only. The device is resistant to: • Ethanol (for a short time) • Soap-based household cleaning agents • Detergent NOTICE Cleaning agents not permitted Damage to the housing surface or housing seal ‣... -
Page 34: Repair
Repair Chemoclean CYR10B Repair 10.1 Spare parts A list of spare parts can also be found at www.endress.com/CYR10B. Contact the Endress+Hauser Service Department if you have any questions about the spare parts. A0041812 Item No. Designation Order number Spare parts kit... -
Page 35: Repair Work
Chemoclean CYR10B Repair Item No. Designation Order number Spare parts kit not illustrated Kit, water filter 71390988 not illustrated Kit, filter element for water filter 71390990 10.2 Repair work WARNING Device is live! Incorrect connection may result in injury or death! ‣... - Page 36 Repair Chemoclean CYR10B NOTICE Loose components Loss of internal components. ‣ During removal, secure the plug assembly and its internal components against loss and remove carefully. A0041447 A0041448 Remove the torx screws (4x). Remove the plug assembly and sealing rubber.
- Page 37 Chemoclean CYR10B Repair Mounting the motive water valve A0041532 A0041533 Attach the plug assembly and sealing rubber. Tighten the torx screws in a criss-cross sequence. torque: 1.5 to 2.0 Nm A0041534 A0041535 Attach the valve head. Attach the hexagonal nut to the top of the valve and tighten.
- Page 38 Repair Chemoclean CYR10B 10.2.2 Replacing the cleaner valve Removing the cleaner valve Remove the device plug from the cleaner valve.→ 23 NOTICE Releasing the device screws can lead to the loss of components and void the warranty. ‣ The sealed torx device screws must not be loosened.
- Page 39 Chemoclean CYR10B Repair Installing the cleaner valve A0041530 Attach the cleaner valve to the thread. Note the direction of installation with the label to the front of the device. A0041458 Tighten the slotted screws. Attach the device plug. → 27 10.2.3...
- Page 40 Repair Chemoclean CYR10B Replacing the motive water nozzle 19 (3/4) A0041657 A0041658 Release the hose nozzle using a hexagon wrench. Remove the hose nozzle and seal residue from the hole in the injector block. 19 (3/4) A0041659 A0041662 Seal the thread of the new hose nozzle with Teflon Screw in the hose nozzle using a hexagon wrench.
- Page 41 Chemoclean CYR10B Repair Replacing the cleaner nozzle 14 (0.55) A0041660 A0041661 Release the hose nozzle using a hexagon wrench. Remove the hose nozzle and seal residue from the hole in the injector block. 14 (0.55) A0041659 A0041663 Seal the thread of the new hose nozzle with Teflon Screw in the hose nozzle using a hexagon wrench.
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Page 42: Return
The product must be returned if repairs or a factory calibration are required, or if the wrong product was ordered or delivered. As an ISO-certified company and also due to legal regulations, Endress+Hauser is obliged to follow certain procedures when handling any returned products that have been in contact with medium. -
Page 43: Accessories
Chemoclean CYR10B Accessories Accessories The following are the most important accessories available at the time this documentation was issued. ‣ For accessories not listed here, please contact your Service or Sales Center. Cleanfit CPA472D • Robust retractable assembly for pH, ORP and other industrial sensors •... - Page 44 Accessories Chemoclean CYR10B Flexdip CYA112 • Immersion assembly for water and wastewater • Modular assembly system for sensors in open basins, channels and tanks • Material: PVC or stainless steel • Product Configurator on the product page: www.endress.com/cya112 Technical Information TI00432C Flexdip CYH112 •...
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Page 45: Technical Data
Chemoclean CYR10B Technical data Technical data 12.1 Power supply 12.1.1 Supply voltage 24 V DC 110 V AC 230 V AC 12.1.2 Power consumption 24 V version 2 solenoid valves, each with 8 W (16 W in total) 115 V version... -
Page 46: Mechanical Construction
Technical data Chemoclean CYR10B 12.3.2 Process pressure range Motive water pressure 2 to 10 bar (29 to 145 psi) Medium counterpressure max. 3 bar (43 psi) 12.3.3 Suction height of cleaner max. 3 m (9.8 ft) 12.3.4 Mixture ratio 1 : 4 to 1 : 17 (cleaner : motive water) 12.3.5... -
Page 47: Index
Chemoclean CYR10B Index Index Mounting the device plug ..27 Removing the device plug ..23 Accessories ..... 43 see Installation conditions Actuators . - Page 48 Index Chemoclean CYR10B Safety Instructions ....6 Personnel ....6 Scope of delivery .
- Page 52 *71469878* 71469878 www.addresses.endress.com...
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