Kaysun Mini Amazon III Engineering Data Book

Kaysun Mini Amazon III Engineering Data Book

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ENGINEERING DATA BOOK
KMF-80 DVN4
KMF-100 DVN4
Thank you very much for purchasing our air conditioner.
Before using your air conditioner, please read this manual carefully and keep it for future
reference.
KMF-120 DVN4
KMF-140 DVN4
Mini Amazon III
KMF-160 DVN4

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Summary of Contents for Kaysun Mini Amazon III

  • Page 1 ENGINEERING DATA BOOK Mini Amazon III KMF-80 DVN4 KMF-120 DVN4 KMF-160 DVN4 KMF-100 DVN4 KMF-140 DVN4 Thank you very much for purchasing our air conditioner. Before using your air conditioner, please read this manual carefully and keep it for future...
  • Page 2 Mini Amazon III Series V6R VRF 50Hz CONTENTS Part 1 General Information ................2 Part 2 Outdoor Unit Engineering Data ............11 Part 3 System Design and Installation ............96...
  • Page 3 Mini Amazon III Series Part 1 General Information 1 Indoor and Outdoor Unit Capacities ............3 2 External Appearance ................4 3 Combination Ratio ................... 5 4 Selection Procedure ................. 6...
  • Page 4: Indoor And Outdoor Unit Capacities

    Mini Amazon III Series V6R VRF 50Hz 1 Indoor and Outdoor Unit Capacities 1.1 Indoor Units Table 1-1.1: Indoor unit abbreviation codes Abbreviation Abbreviation Type Type code code KCOF One-way Cassette KPDHF High Static Pressure Duct KCIF Compact Four-way Cassette...
  • Page 5: External Appearance

    Mini Amazon III Series 2 External Appearance 2.1 Indoor Units Table 1-2.1: Indoor unit appearance One-way Cassette KCOF Compact Four-way Cassette Four-way Cassette KCIF KCIBF Medium Static Pressure Duct High Static Pressure Duct KPDF KPDHF Wall-mounted Ceiling & Floor KAYF...
  • Page 6: Combination Ratio

    Mini Amazon III Series V6R VRF 50Hz 3 Combination Ratio Sum of capacity indexes of the indoor units Combination ratio = Capacity index of the outdoor unit Table 1-4.1: Indoor and outdoor unit combination ratio limitations Type Minimum combination ratio...
  • Page 7: Selection Procedure

    Mini Amazon III Series 4 Selection Procedure 4.1 Procedure Step 1: Establish design conditions Design temperature and humidity (indoor and outdoor) Required heat load of each room System peak load Piping length, level differences Indoor unit specifications (type and quantity)
  • Page 8 Mini Amazon III Series V6R VRF 50Hz 4.2 Example The following is a selection example based on total heat load for cooling. Figure 1-5.1: Room plan Room B Room C Room A Room D Step 1: Establish design conditions  Indoor air temperature 25°C DB, 18°C WB; outdoor air temperature 33°C DB.
  • Page 9 Mini Amazon III Series Table 1-5.2: Extract from medium static pressure duct (T2) cooling capacity table Indoor air temperature 14°C WB 16°C WB 18°C WB 19°C WB 20°C WB 22°C WB 24°C WB Capacity Model index 20°C DB 23°C DB 26°C DB...
  • Page 10 Mini Amazon III Series V6R VRF 50Hz  The number of connected indoor units is 4 and the maximum number of connected indoor units on the 10kW outdoor unit is 6, so the number of connected indoor units is within the limitation.
  • Page 11 Mini Amazon III Series Repeat Step 3: Select outdoor unit  Determine the required total heat load from the indoor units to the outdoor unit based on either the sum of the peak loads of each room or the system peak load. In this example, it is determined based on the system peak load.
  • Page 12: Table Of Contents

    Mini Amazon III Series V6R VRF 50Hz Part 2 Outdoor Unit Engineering Data 1 Specifications ..................12 2 Dimensions ..................14 3 Installation Space Requirements ............15 4 Piping Diagrams ................. 16 5 Wiring Diagrams ................. 18 6 Electrical Characteristics ..............21 7 Capacity Tables ...................
  • Page 13: Specifications

    Mini Amazon III Series 1 Specifications Table 2-1.1: 80/100/120 model specifications Sale Model KMF-80 DVN4 KMF-100 DVN4 KMF-120 DVN4 Power supply V-Ph-Hz 220-240V~50Hz 220-240V~50Hz 220-240V~50Hz Capacity 7.2 (1.5-8) 9 (2-10) 12.2 Cooling Input 2.18 2.64 4.32 kW/ KW 3.30 3.41 2.83...
  • Page 14 Mini Amazon III Series V6R VRF 50Hz Notes: 1. The cooling conditions: indoor temp: 27°CDB (80.6°F), 19°CWB (66.2°F) outdoor temp: 35°CDB (95°F) equivalent pipe length: 5m drop length: 0m. 2. The heating conditions: indoor temp: 20°CDB (68°F), 15°CWB (44.6°F) outdoor temp.: 7°CDB (42.8°F) equivalent pipe length: 5m drop length: 0m.
  • Page 15: Dimensions

    Mini Amazon III Series Total Pipe Length(Actual) Outdoor unit up M ax . d i ffe re n c e i n level Outdoor unit down Power wiring 3*6.0 3*6.0 Connection wiring 3 core shielded 3 core shielded Signal wiring wire x 0.75...
  • Page 16: Installation Space Requirements

    Mini Amazon III Series V6R VRF 50Hz Figure 2-2.5: 140/160 model front view Dimensions (unit: mm) Figure 2-2.4: 140/160 model front top Dimensions (unit: mm) Model 100/120 140/160 1040 1053 3 Installation Space Requirements Figure 2-3.1: Single unit installation top view (unit: mm) Figure 2-3.2: Single unit installation side view (unit: mm)
  • Page 17: Piping Diagrams

    Mini Amazon III Series Figure 2-3.4: Multiple unit installation side view (unit: mm) 4 Piping Diagrams Figure 2-4.1: 80 Piping diagram Figure 2-4.2: 100 /120 Piping diagram...
  • Page 18 Mini Amazon III Series V6R VRF 50Hz Figure 2-4.3: 140 /160 Piping diagram Accumulator Key components: 1. Oil separator: Separates oil from gas refrigerant pumped out of the compressor and quickly returns it to the compressor. Separation efficiency is up to 99%.
  • Page 19: Wiring Diagrams

    Mini Amazon III Series 5 Wiring Diagrams Figure 2-5.1: 80 model wiring diagram Component code Description Component code Description CH1-CH5 Magnetic ring Relay COMP. Compressor STF1 Four-way valve Electronic expansion valve Compressor top thermostat DCFAN DC fan Outdoor discharge temperature sensor...
  • Page 20 Mini Amazon III Series V6R VRF 50Hz Figure 2-5.2: 100/120 model wiring diagram Black Blue CN17 (White) D503 D502 CN27 Q503 L503 Q502 L502 COMP. Blue White Black Yellow/Green L-PRO H-PRO Yellow CN23 CN12 Orange HEAT1 CN11 Blue CN13 STF1...
  • Page 21 Mini Amazon III Series Figure 2-5.3: 140/160 model wiring diagram FAN2 FAN1 Black CN19 CN17 Blue HEAT1 CN11 CHECK CN10 Main control board CN13 STF1 EEV1. CN22 FORCE COOLING Yellow/green COMP. XS1 XP1 NET-ADD L-PRO ENC3 CN12 H-PRO CN18 1 2 3...
  • Page 22: Electrical Characteristics

    Mini Amazon III Series V6R VRF 50Hz 6 Electrical Characteristics Table 2-6.1: Outdoor unit electrical characteristics Power Supply Compressor Model Min. Max. Volts TOCA volts volts KMF-80 DVN4 50Hz 220-240 21.25 18.1A Soft start 9.45 0.08 KMF-100 DVN4 50Hz 220-240 28.75...
  • Page 23: Capacity Tables

    Mini Amazon III Series 7 Capacity Tables 7.1 Cooling Capacity Tables Table 2-7.1: KMF-80 DVN4 cooling capacity Indoor temperature(°C DB/WB) Combination Outdoor DB:20.8,WB:14 DB:23.3,WB:16 DB:25.8,WB:18 DB:27,WB:19 DB:28.2,WB:20 DB:30.7,WB:22 DB:32,WB:24 temperature (Capacity (°C DB) index) 0.89 1.09 1.17 1.21 1.25 1.36 10.0...
  • Page 24 Mini Amazon III Series V6R VRF 50Hz Table 2-7.1: KMF-80 DVN4 cooling capacity (continued) Indoor temperature(°C DB/WB) Combination Outdoor DB:20.8,WB:14 DB:23.3,WB:16 DB:25.8,WB:18 DB:27,WB:19 DB:28.2,WB:20 DB:30.7,WB:22 DB:32,WB:24 (%) (Capacity temperature index) (°C DB) 0.86 1.04 1.23 1.34 1.40 1.45 1.48 0.87 1.05...
  • Page 25 Mini Amazon III Series Table 2-7.1: KMF-80 DVN4 cooling capacity (continued) Indoor temperature(°C DB/WB) Combination Outdoor DB:20.8,WB:14 DB:23.3,WB:16 DB:25.8,WB:18 DB:27,WB:19 DB:28.2,WB:20 DB:30.7,WB:22 DB:32,WB:24 (%) (Capacity temperature index) (°C DB) 0.75 0.94 1.12 1.20 1.29 1.34 1.38 0.77 0.95 1.13 1.21 1.30...
  • Page 26 Mini Amazon III Series V6R VRF 50Hz Table 2-7.1: KMF-80 DVN4 cooling capacity (continued) Indoor temperature(°C DB/WB) Combination Outdoor DB:20.8,WB:14 DB:23.3,WB:16 DB:25.8,WB:18 DB:27,WB:19 DB:28.2,WB:20 DB:30.7,WB:22 DB:32,WB:24 (%) (Capacity temperature index) (°C DB) 0.68 0.82 0.98 1.05 1.14 1.30 1.36 0.69 0.83...
  • Page 27 Mini Amazon III Series Table 2-7.1: KMF-80 DVN4 cooling capacity (continued) Indoor temperature(°C DB/WB) Combination Outdoor DB:20.8,WB:14 DB:23.3,WB:16 DB:25.8,WB:18 DB:27,WB:19 DB:28.2,WB:20 DB:30.7,WB:22 DB:32,WB:24 (%) (Capacity temperature index) (°C DB) 0.61 0.73 0.86 0.94 0.99 1.14 1.31 0.61 0.73 0.87 0.95 1.01...
  • Page 28 Mini Amazon III Series V6R VRF 50Hz Table 2-7.1: KMF-80 DVN4 cooling capacity (continued) Indoor temperature(°C DB/WB) Combination Outdoor DB:20.8,WB:14 DB:23.3,WB:16 DB:25.8,WB:18 DB:27,WB:19 DB:28.2,WB:20 DB:30.7,WB:22 DB:32,WB:24 (%) (Capacity temperature index) (°C DB) 0.53 0.63 0.75 0.79 0.86 0.99 1.13 0.54 0.64...
  • Page 29 Mini Amazon III Series Table 2-7.1: KMF-80 DVN4 cooling capacity (continued) Indoor temperature(°C DB/WB) Combination Outdoor DB:20.8,WB:14 DB:23.3,WB:16 DB:25.8,WB:18 DB:27,WB:19 DB:28.2,WB:20 DB:30.7,WB:22 DB:32,WB:24 (%) (Capacity temperature index) (°C DB) 0.48 0.56 0.63 0.68 0.72 0.83 0.95 0.48 0.56 0.64 0.69 0.74...
  • Page 30 Mini Amazon III Series V6R VRF 50Hz Table 2-7.1: KMF-80 DVN4 cooling capacity (continued) Indoor temperature(°C DB/WB) Combination Outdoor DB:20.8,WB:14 DB:23.3,WB:16 DB:25.8,WB:18 DB:27,WB:19 DB:28.2,WB:20 DB:30.7,WB:22 DB:32,WB:24 (%) (Capacity temperature index) (°C DB) 0.41 0.47 0.55 0.58 0.63 0.71 0.81 0.41 0.48...
  • Page 31 Mini Amazon III Series Table 2-7.1: KMF-80 DVN4 cooling capacity (continued) Indoor temperature(°C DB/WB) Combination Outdoor DB:20.8,WB:14 DB:23.3,WB:16 DB:25.8,WB:18 DB:27,WB:19 DB:28.2,WB:20 DB:30.7,WB:22 DB:32,WB:24 (%) (Capacity temperature index) (°C DB) 0.35 0.41 0.47 0.49 0.52 0.59 0.63 0.36 0.42 0.47 0.50 0.53...
  • Page 32 Mini Amazon III Series V6R VRF 50Hz Table 2-7.2: KMF-100 DVN4 cooling capacity Indoor temperature(°C DB/WB) Combination Outdoor DB:20.8,WB:14 DB:23.3,WB:16 DB:25.8,WB:18 DB:27,WB:19 DB:28.2,WB:20 DB:30.7,WB:22 DB:32,WB:24 (%) (Capacity temperature index) (°C DB) 1.08 1.32 10.9 1.41 11.3 1.47 11.9 1.51 12.2 1.64...
  • Page 33 Mini Amazon III Series Table 2-7.2: KMF-100 DVN4 cooling capacity (continued) Indoor temperature(°C DB/WB) Combination Outdoor DB:20.8,WB:14 DB:23.3,WB:16 DB:25.8,WB:18 DB:27,WB:19 DB:28.2,WB:20 DB:30.7,WB:22 DB:32,WB:24 (%) (Capacity temperature index) (°C DB) 1.04 1.26 10.1 1.49 10.8 1.63 11.3 1.70 11.6 1.75 11.8 1.80...
  • Page 34 Mini Amazon III Series V6R VRF 50Hz Table 2-7.2: KMF-100 DVN4 cooling capacity (continued) Indoor temperature(°C DB/WB) Combination Outdoor DB:20.8,WB:14 DB:23.3,WB:16 DB:25.8,WB:18 DB:27,WB:19 DB:28.2,WB:20 DB:30.7,WB:22 DB:32,WB:24 (%) (Capacity temperature index) (°C DB) 0.91 1.13 1.35 1.45 10.5 1.56 11.3 1.62 11.6...
  • Page 35 Mini Amazon III Series Table 2-7.2: KMF-100 DVN4 cooling capacity (continued) Indoor temperature(°C DB/WB) Combination Outdoor DB:20.8,WB:14 DB:23.3,WB:16 DB:25.8,WB:18 DB:27,WB:19 DB:28.2,WB:20 DB:30.7,WB:22 DB:32,WB:24 (%) (Capacity temperature index) (°C DB) 0.83 1.00 1.19 1.27 1.38 10.8 1.57 11.4 1.64 0.84 1.01 1.20...
  • Page 36 Mini Amazon III Series V6R VRF 50Hz Table 2-7.2: KMF-100 DVN4 cooling capacity (continued) Indoor temperature(°C DB/WB) Combination Outdoor DB:20.8,WB:14 DB:23.3,WB:16 DB:25.8,WB:18 DB:27,WB:19 DB:28.2,WB:20 DB:30.7,WB:22 DB:32,WB:24 (%) (Capacity temperature index) (°C DB) 0.73 0.88 1.04 1.13 1.20 1.38 10.7 1.59 0.74...
  • Page 37 Mini Amazon III Series Table 2-7.2: KMF-100 DVN4 cooling capacity (continued) Indoor temperature(°C DB/WB) Combination Outdoor DB:20.8,WB:14 DB:23.3,WB:16 DB:25.8,WB:18 DB:27,WB:19 DB:28.2,WB:20 DB:30.7,WB:22 DB:32,WB:24 (%) (Capacity temperature index) (°C DB) 0.65 0.76 0.90 0.96 1.04 1.20 1.37 0.66 0.77 0.91 0.98 1.05...
  • Page 38 Mini Amazon III Series V6R VRF 50Hz Table 2-7.2: KMF-100 DVN4 cooling capacity (continued) Indoor temperature(°C DB/WB) Combination Outdoor DB:20.8,WB:14 DB:23.3,WB:16 DB:25.8,WB:18 DB:27,WB:19 DB:28.2,WB:20 DB:30.7,WB:22 DB:32,WB:24 (%) (Capacity temperature index) (°C DB) 0.58 0.68 0.77 0.82 0.88 1.00 1.15 0.58 0.68...
  • Page 39 Mini Amazon III Series Table 2-7.2: KMF-100 DVN4 cooling capacity (continued) Indoor temperature(°C DB/WB) Combination Outdoor DB:20.8,WB:14 DB:23.3,WB:16 DB:25.8,WB:18 DB:27,WB:19 DB:28.2,WB:20 DB:30.7,WB:22 DB:32,WB:24 (%) (Capacity temperature index) (°C DB) 0.49 0.57 0.66 0.71 0.76 0.86 0.99 0.49 0.58 0.68 0.72 0.77...
  • Page 40 Mini Amazon III Series V6R VRF 50Hz Table 2-7.2: KMF-100 DVN4 cooling capacity (continued) Indoor temperature(°C DB/WB) Combination Outdoor DB:20.8,WB:14 DB:23.3,WB:16 DB:25.8,WB:18 DB:27,WB:19 DB:28.2,WB:20 DB:30.7,WB:22 DB:32,WB:24 (%) (Capacity temperature index) (°C DB) 0.43 0.49 0.57 0.59 0.63 0.71 0.77 0.43 0.50...
  • Page 41 Mini Amazon III Series Table 2-7.3: KMF-120 DVN4 cooling capacity Indoor temperature(°C DB/WB) Combination Outdoor tem- DB:20.8,WB:14 DB:23.3,WB:16 DB:25.8,WB:18 DB:27,WB:19 DB:28.2,WB:20 DB:30.7,WB:22 DB:32,WB:24 (%) (Capacity perature (°C index) 10.7 1.77 12.8 2.16 14.8 2.31 15.4 2.40 16.1 2.47 16.5 2.69 16.9...
  • Page 42 Mini Amazon III Series V6R VRF 50Hz Table 2-7.3: KMF-120 DVN4 cooling capacity (continued) Indoor temperature(°C DB/WB) Combination Outdoor DB:20.8,WB:14 DB:23.3,WB:16 DB:25.8,WB:18 DB:27,WB:19 DB:28.2,WB:20 DB:30.7,WB:22 DB:32,WB:24 (%) (Capacity temperature index) (°C DB) 1.71 11.8 2.07 13.7 2.44 14.6 2.66 15.3 2.78...
  • Page 43 Mini Amazon III Series Table 2-7.3: KMF-120 DVN4 cooling capacity (continued) Indoor temperature(°C DB/WB) Combination Outdoor DB:20.8,WB:14 DB:23.3,WB:16 DB:25.8,WB:18 DB:27,WB:19 DB:28.2,WB:20 DB:30.7,WB:22 DB:32,WB:24 (%) (Capacity temperature index) (°C DB) 1.49 10.8 1.85 12.5 2.21 13.4 2.37 14.3 2.56 15.4 2.65 15.7...
  • Page 44 Mini Amazon III Series V6R VRF 50Hz Table 2-7.3: KMF-120 DVN4 cooling capacity (continued) Indoor temperature(°C DB/WB) Combination Outdoor DB:20.8,WB:14 DB:23.3,WB:16 DB:25.8,WB:18 DB:27,WB:19 DB:28.2,WB:20 DB:30.7,WB:22 DB:32,WB:24 (%) (Capacity temperature index) (°C DB) 1.36 1.63 11.4 1.94 12.2 2.08 13.0 2.26 14.6...
  • Page 45 Mini Amazon III Series Table 2-7.3: KMF-120 DVN4 cooling capacity (continued) Indoor temperature(°C DB/WB) Combination Outdoor DB:20.8,WB:14 DB:23.3,WB:16 DB:25.8,WB:18 DB:27,WB:19 DB:28.2,WB:20 DB:30.7,WB:22 DB:32,WB:24 (%) (Capacity temperature index) (°C DB) 1.20 1.44 10.3 1.70 11.0 1.85 11.7 1.97 13.1 2.27 14.6 2.60...
  • Page 46 Mini Amazon III Series V6R VRF 50Hz Table 2-7.3: KMF-120 DVN4 cooling capacity (continued) Indoor temperature(°C DB/WB) Combination Outdoor DB:20.8,WB:14 DB:23.3,WB:16 DB:25.8,WB:18 DB:27,WB:19 DB:28.2,WB:20 DB:30.7,WB:22 DB:32,WB:24 (%) (Capacity temperature index) (°C DB) 1.06 1.25 1.48 1.57 10.4 1.69 11.7 1.96 12.9...
  • Page 47 Mini Amazon III Series Table 2-7.3: KMF-120 DVN4 cooling capacity (continued) Indoor temperature(°C DB/WB) Combination Outdoor DB:20.8,WB:14 DB:23.3,WB:16 DB:25.8,WB:18 DB:27,WB:19 DB:28.2,WB:20 DB:30.7,WB:22 DB:32,WB:24 (%) (Capacity temperature index) (°C DB) 0.94 1.11 1.25 1.34 1.43 10.2 1.64 11.3 1.89 0.95 1.11 1.26...
  • Page 48 Mini Amazon III Series V6R VRF 50Hz Table 2-7.3: KMF-120 DVN4 cooling capacity (continued) Indoor temperature(°C DB/WB) Combination Outdoor DB:20.8,WB:14 DB:23.3,WB:16 DB:25.8,WB:18 DB:27,WB:19 DB:28.2,WB:20 DB:30.7,WB:22 DB:32,WB:24 (%) (Capacity temperature index) (°C DB) 0.80 0.93 1.09 1.16 1.25 1.41 1.61 0.81 0.95...
  • Page 49 Mini Amazon III Series Table 2-7.3: KMF-120 DVN4 cooling capacity (continued) Indoor temperature(°C DB/WB) Combination Outdoor tem- DB:20.8,WB:14 DB:23.3,WB:16 DB:25.8,WB:18 DB:27,WB:19 DB:28.2,WB:20 DB:30.7,WB:22 DB:32,WB:24 (%) (Capacity perature (°C index) 0.70 0.81 0.93 0.97 1.03 1.17 1.26 0.70 0.82 0.94 0.99 1.04...
  • Page 50 Mini Amazon III Series V6R VRF 50Hz Table 2-7.4: KMF-140 DVN4 cooling capacity Indoor temperature(°C DB/WB) Combination Outdoor DB:20.8,WB:14 DB:23.3,WB:16 DB:25.8,WB:18 DB:27,WB:19 DB:28.2,WB:20 DB:30.7,WB:22 DB:32,WB:24 (%) (Capacity temperature index) (°C DB) 12.3 1.86 14.6 2.28 17.0 2.44 17.6 2.54 18.5 2.61...
  • Page 51 Mini Amazon III Series Table 2-7.4: KMF-140 DVN4 cooling capacity (continued) Indoor temperature(°C DB/WB) Combination Outdoor DB:20.8,WB:14 DB:23.3,WB:16 DB:25.8,WB:18 DB:27,WB:19 DB:28.2,WB:20 DB:30.7,WB:22 DB:32,WB:24 (%) (Capacity temperature index) (°C DB) 11.4 1.80 13.5 2.18 15.7 2.58 16.8 2.81 17.6 2.93 18.0 3.03...
  • Page 52 Mini Amazon III Series V6R VRF 50Hz Table 2-7.4: KMF-140 DVN4 cooling capacity (continued) Indoor temperature(°C DB/WB) Combination Outdoor DB:20.8,WB:14 DB:23.3,WB:16 DB:25.8,WB:18 DB:27,WB:19 DB:28.2,WB:20 DB:30.7,WB:22 DB:32,WB:24 (%) (Capacity temperature index) (°C DB) 10.4 1.57 12.4 1.96 14.4 2.34 15.4 2.51 16.4...
  • Page 53 Mini Amazon III Series Table 2-7.4: KMF-140 DVN4 cooling capacity (continued) Indoor temperature(°C DB/WB) Combination Outdoor DB:20.8,WB:14 DB:23.3,WB:16 DB:25.8,WB:18 DB:27,WB:19 DB:28.2,WB:20 DB:30.7,WB:22 DB:32,WB:24 (%) (Capacity temperature index) (°C DB) 1.43 11.3 1.72 13.1 2.05 14.0 2.20 14.9 2.38 16.7 2.72 17.7...
  • Page 54 Mini Amazon III Series V6R VRF 50Hz Table 2-7.4: KMF-140 DVN4 cooling capacity (continued) Indoor temperature(°C DB/WB) Combination Outdoor DB:20.8,WB:14 DB:23.3,WB:16 DB:25.8,WB:18 DB:27,WB:19 DB:28.2,WB:20 DB:30.7,WB:22 DB:32,WB:24 (%) (Capacity temperature index) (°C DB) 1.27 10.2 1.52 11.8 1.79 12.6 1.96 13.4 2.08...
  • Page 55 Mini Amazon III Series Table 2-7.4: KMF-140 DVN4 cooling capacity (continued) Indoor temperature(°C DB/WB) Combination Outdoor DB:20.8,WB:14 DB:23.3,WB:16 DB:25.8,WB:18 DB:27,WB:19 DB:28.2,WB:20 DB:30.7,WB:22 DB:32,WB:24 (%) (Capacity temperature index) (°C DB) 1.12 1.32 10.4 1.56 11.2 1.66 12.0 1.79 13.4 2.07 14.9 2.36...
  • Page 56 Mini Amazon III Series V6R VRF 50Hz Table 2-7.4: KMF-140 DVN4 cooling capacity (continued) Indoor temperature(°C DB/WB) Combination Outdoor DB:20.8,WB:14 DB:23.3,WB:16 DB:25.8,WB:18 DB:27,WB:19 DB:28.2,WB:20 DB:30.7,WB:22 DB:32,WB:24 (%) (Capacity temperature index) (°C DB) 1.00 1.17 1.32 1.42 10.4 1.51 11.7 1.73 13.0...
  • Page 57 Mini Amazon III Series Table 2-7.4: KMF-140 DVN4 cooling capacity (continued) Indoor temperature(°C DB/WB) Combination Outdoor DB:20.8,WB:14 DB:23.3,WB:16 DB:25.8,WB:18 DB:27,WB:19 DB:28.2,WB:20 DB:30.7,WB:22 DB:32,WB:24 (%) (Capacity temperature index) (°C DB) 0.85 0.99 1.15 1.22 1.32 10.0 1.48 11.2 1.70 0.85 1.00 1.17...
  • Page 58 Mini Amazon III Series V6R VRF 50Hz Table 2-7.4: KMF-140 DVN4 cooling capacity (continued) Indoor temperature(°C DB/WB) Combination Outdoor DB:20.8,WB:14 DB:23.3,WB:16 DB:25.8,WB:18 DB:27,WB:19 DB:28.2,WB:20 DB:30.7,WB:22 DB:32,WB:24 (%) (Capacity temperature index) (°C DB) 0.74 0.85 0.98 1.03 1.08 1.23 1.33 0.74 0.87...
  • Page 59 Mini Amazon III Series Table 2-7.5: KMF-160 DVN4 cooling capacity Indoor temperature(°C DB/WB) Combination Outdoor DB:20.8,WB:14 DB:23.3,WB:16 DB:25.8,WB:18 DB:27,WB:19 DB:28.2,WB:20 DB:30.7,WB:22 DB:32,WB:24 (%) (Capacity temperature index) (°C DB) 13.6 2.19 16.2 2.67 18.8 2.86 19.5 2.98 20.5 3.06 21.0 3.33 21.5...
  • Page 60 Mini Amazon III Series V6R VRF 50Hz Table 2-7.5: KMF-160 DVN4 cooling capacity (continued) Indoor temperature(°C DB/WB) Combination Outdoor DB:20.8,WB:14 DB:23.3,WB:16 DB:25.8,WB:18 DB:27,WB:19 DB:28.2,WB:20 DB:30.7,WB:22 DB:32,WB:24 (%) (Capacity temperature index) (°C DB) 12.6 2.11 14.9 2.56 17.4 3.03 18.6 3.30 19.5...
  • Page 61 Mini Amazon III Series Table 2-7.5: KMF-160 DVN4 cooling capacity (continued) Indoor temperature(°C DB/WB) Combination Outdoor DB:20.8,WB:14 DB:23.3,WB:16 DB:25.8,WB:18 DB:27,WB:19 DB:28.2,WB:20 DB:30.7,WB:22 DB:32,WB:24 (%) (Capacity temperature index) (°C DB) 11.5 1.84 13.7 2.30 15.9 2.74 17.1 2.94 18.2 3.16 19.5 3.29...
  • Page 62 Mini Amazon III Series V6R VRF 50Hz Table 2-7.5: KMF-160 DVN4 cooling capacity (continued) Indoor temperature(°C DB/WB) Combination Outdoor DB:20.8,WB:14 DB:23.3,WB:16 DB:25.8,WB:18 DB:27,WB:19 DB:28.2,WB:20 DB:30.7,WB:22 DB:32,WB:24 (%) (Capacity temperature index) (°C DB) 10.5 1.68 12.5 2.02 14.5 2.41 15.5 2.58 16.5...
  • Page 63 Mini Amazon III Series Table 2-7.5: KMF-160 DVN4 cooling capacity (continued) Indoor temperature(°C DB/WB) Combination Outdoor DB:20.8,WB:14 DB:23.3,WB:16 DB:25.8,WB:18 DB:27,WB:19 DB:28.2,WB:20 DB:30.7,WB:22 DB:32,WB:24 (%) (Capacity temperature index) (°C DB) 1.49 11.2 1.78 13.1 2.10 14.0 2.29 14.8 2.44 16.7 2.81 18.5...
  • Page 64 Mini Amazon III Series V6R VRF 50Hz Table 2-7.5: KMF-160 DVN4 cooling capacity (continued) Indoor temperature(°C DB/WB) Combination Outdoor DB:20.8,WB:14 DB:23.3,WB:16 DB:25.8,WB:18 DB:27,WB:19 DB:28.2,WB:20 DB:30.7,WB:22 DB:32,WB:24 (%) (Capacity temperature index) (°C DB) 1.31 10.0 1.55 11.6 1.83 12.4 1.95 13.2 2.10...
  • Page 65 Mini Amazon III Series Table 2-7.5: KMF-160 DVN4 cooling capacity (continued) Indoor temperature(°C DB/WB) Combination Outdoor DB:20.8,WB:14 DB:23.3,WB:16 DB:25.8,WB:18 DB:27,WB:19 DB:28.2,WB:20 DB:30.7,WB:22 DB:32,WB:24 (%) (Capacity temperature index) (°C DB) 1.17 1.37 10.1 1.55 10.9 1.66 11.6 1.78 13.0 2.03 14.4 2.34...
  • Page 66 Mini Amazon III Series V6R VRF 50Hz Table 2-7.5: KMF-160 DVN4 cooling capacity (continued) Indoor temperature(°C DB/WB) Combination Outdoor DB:20.8,WB:14 DB:23.3,WB:16 DB:25.8,WB:18 DB:27,WB:19 DB:28.2,WB:20 DB:30.7,WB:22 DB:32,WB:24 (%) (Capacity temperature index) (°C DB) 1.00 1.16 1.35 1.44 1.55 11.1 1.74 12.3 2.00...
  • Page 67 Mini Amazon III Series Table 2-7.5: KMF-160 DVN4 cooling capacity (continued) Indoor temperature(°C DB/WB) Combination Outdoor DB:20.8,WB:14 DB:23.3,WB:16 DB:25.8,WB:18 DB:27,WB:19 DB:28.2,WB:20 DB:30.7,WB:22 DB:32,WB:24 (%) (Capacity temperature index) (°C DB) 0.87 1.00 1.15 1.20 1.27 1.45 10.3 1.56 0.87 1.02 1.16 1.22...
  • Page 68 Mini Amazon III Series V6R VRF 50Hz 7.2 Heating Capacity Tables Table 2-7.6: KMF-80 DVN4 heating capacity Indoor temperature(°C WB) Outdoor temperature 16.00 18.00 20.00 21.00 22.00 24.00 Combination (%) (°C DB) (Capacity index) °C DB °C WB -13.7 6.13 1.65...
  • Page 69 Mini Amazon III Series Table 2-7.6: KMF-80 DVN4 heating capacity (continued) Indoor temperature(°C WB) Outdoor temperature 16.00 18.00 20.00 21.00 22.00 24.00 Combination (%) (°C DB) (Capacity index) °C DB °C WB -13.7 6.10 1.82 6.08 1.86 6.06 1.90 6.06 1.86...
  • Page 70 Mini Amazon III Series V6R VRF 50Hz Table 2-7.6: KMF-80 DVN4 heating capacity (continued) Indoor temperature(°C WB) Outdoor temperature 16.00 18.00 20.00 21.00 22.00 24.00 Combination (%) (°C DB) (Capacity index) °C DB °C WB -13.7 6.06 2.21 6.03 2.23 6.03...
  • Page 71 Mini Amazon III Series Table 2-7.6: KMF-80 DVN4 heating capacity (continued) Indoor temperature(°C WB) Outdoor temperature 16.00 18.00 20.00 21.00 22.00 24.00 Combination (%) (°C DB) (Capacity index) °C DB °C WB -13.7 5.81 2.10 5.42 1.93 5.05 1.90 4.85 1.86...
  • Page 72 Mini Amazon III Series V6R VRF 50Hz Table 2-7.6: KMF-80 DVN4 heating capacity (continued) Indoor temperature(°C WB) Outdoor temperature 16.00 18.00 20.00 21.00 22.00 24.00 Combination (%) (°C DB) (Capacity index) °C DB °C WB -13.7 4.16 1.54 3.89 1.46 3.61...
  • Page 73 Mini Amazon III Series Table 2-7.7: KMF-100 DVN4 heating capacity Indoor temperature(°C WB) Outdoor temperature 16.00 18.00 20.00 21.00 22.00 24.00 Combination (%) (°C DB) (Capacity index) °C DB °C WB -13.7 7.66 1.92 7.64 1.97 7.61 2.06 7.61 2.11 7.58...
  • Page 74 Mini Amazon III Series V6R VRF 50Hz Table 2-7.7: KMF-100 DVN4 heating capacity (continued) Indoor temperature(°C WB) Outdoor temperature 16.00 18.00 20.00 21.00 22.00 24.00 Combination (%) (°C DB) (Capacity index) °C DB °C WB -13.7 7.63 2.13 7.60 2.17 7.57...
  • Page 75 Mini Amazon III Series Table 2-7.7: KMF-100 DVN4 heating capacity (continued) Indoor temperature(°C WB) Outdoor temperature 16.00 18.00 20.00 21.00 22.00 24.00 Combination (%) (Capacity (°C DB) index) °C DB °C WB -13.7 7.57 2.57 7.54 2.60 7.54 2.62 7.51 2.64...
  • Page 76 Mini Amazon III Series V6R VRF 50Hz Table 2-7.7: KMF-100 DVN4 heating capacity (continued) Indoor temperature(°C WB) Outdoor temperature 16.00 18.00 20.00 21.00 22.00 24.00 Combination (%) (Capacity (°C DB) index) °C DB °C WB -13.7 7.26 2.44 6.77 2.25 6.31...
  • Page 77 Mini Amazon III Series Table 2-7.7: KMF-100 DVN4 heating capacity (continued) Indoor temperature(°C WB) Outdoor temperature 16.00 18.00 20.00 21.00 22.00 24.00 Combination (%) (Capacity (°C DB) index) °C DB °C WB -13.7 5.20 1.80 4.86 1.71 4.51 1.64 4.31 1.57...
  • Page 78 Mini Amazon III Series V6R VRF 50Hz Table 2-7.8: KMF-120 DVN4 heating capacity Indoor temperature(°C WB) Outdoor temperature 16.00 18.00 20.00 21.00 22.00 24.00 Combination (%) (Capacity (°C DB) index) °C DB °C WB -13.7 11.92 2.87 11.88 2.95 11.83 3.07...
  • Page 79 Mini Amazon III Series Table 2-7.8: KMF-120 DVN4 heating capacity (continued) Indoor temperature(°C WB) Outdoor temperature 16.00 18.00 20.00 21.00 22.00 24.00 Combination (%) (Capacity (°C DB) index) °C DB °C WB -13.7 11.87 3.18 11.82 3.25 11.78 3.32 11.78 3.24...
  • Page 80 Mini Amazon III Series V6R VRF 50Hz Table 2-7.8: KMF-120 DVN4 heating capacity (continued) Indoor temperature(°C WB) Outdoor temperature 16.00 18.00 20.00 21.00 22.00 24.00 Combination (%) (Capacity (°C DB) index) °C DB °C WB -13.7 11.78 3.84 11.73 3.88 11.73...
  • Page 81 Mini Amazon III Series Table 2-7.8: KMF-120 DVN4 heating capacity (continued) Indoor temperature(°C WB) Outdoor temperature 16.00 18.00 20.00 21.00 22.00 24.00 Combination (%) (Capacity (°C DB) index) °C DB °C WB -13.7 11.29 3.65 10.53 3.36 9.82 3.31 9.42 3.24...
  • Page 82 Mini Amazon III Series V6R VRF 50Hz Table 2-7.8: KMF-120 DVN4 heating capacity (continued) Indoor temperature(°C WB) Outdoor temperature 16.00 18.00 20.00 21.00 22.00 24.00 Combination (%) (Capacity (°C DB) index) °C DB °C WB -13.7 8.09 2.69 7.56 2.55 7.02...
  • Page 83 Mini Amazon III Series Table 2-7.9: KMF-140 DVN4 heating capacity Indoor temperature(°C WB) Outdoor temperature 16.00 18.00 20.00 21.00 22.00 24.00 Combination (%) (Capacity (°C DB) index) °C DB °C WB -13.7 13.63 3.70 13.58 3.80 13.52 3.96 13.52 4.06 13.47...
  • Page 84 Mini Amazon III Series V6R VRF 50Hz Table 2-7.9: KMF-140 DVN4 heating capacity (continued) Indoor temperature(°C WB) Outdoor temperature 16.00 18.00 20.00 21.00 22.00 24.00 Combination (%) (Capacity (°C DB) index) °C DB °C WB -13.7 13.56 4.09 13.51 4.18 13.46...
  • Page 85 Mini Amazon III Series Table 2-7.9: KMF-140 DVN4 heating capacity (continued) Indoor temperature(°C WB) Outdoor temperature 16.00 18.00 20.00 21.00 22.00 24.00 Combination (%) (Capacity (°C DB) index) °C DB °C WB -13.7 13.46 4.94 13.41 5.00 13.41 5.05 13.36 5.07...
  • Page 86 Mini Amazon III Series V6R VRF 50Hz Table 2-7.9: KMF-140 DVN4 heating capacity (continued) Indoor temperature(°C WB) Outdoor temperature 16.00 18.00 20.00 21.00 22.00 24.00 Combination (%) (Capacity (°C DB) index) °C DB °C WB -13.7 12.90 4.70 12.04 4.33 11.23...
  • Page 87 Mini Amazon III Series Table 2-7.9: KMF-140 DVN4 heating capacity (continued) Indoor temperature(°C WB) Outdoor temperature 16.00 18.00 20.00 21.00 22.00 24.00 Combination (%) (Capacity (°C DB) index) °C DB °C WB -13.7 9.24 3.46 8.63 3.28 8.03 3.15 7.67 3.02...
  • Page 88 Mini Amazon III Series V6R VRF 50Hz Table 2-7.10: KMF-160 DVN4 heating capacity Indoor temperature(°C WB) Outdoor temperature 16.00 18.00 20.00 21.00 22.00 24.00 Combination (%) (Capacity (°C DB) index) °C DB °C WB -13.7 15.33 5.18 15.27 5.31 15.22 5.54...
  • Page 89 Mini Amazon III Series Table 2-7.10: KMF-160 DVN4 heating capacity(continued) Indoor temperature(°C WB) Outdoor temperature 16.00 18.00 20.00 21.00 22.00 24.00 Combination (%) (Capacity (°C DB) index) °C DB °C WB -13.7 15.26 5.72 15.20 5.85 15.14 5.98 15.14 5.83 15.14...
  • Page 90 Mini Amazon III Series V6R VRF 50Hz Table 2-7.10: KMF-160 DVN4 heating capacity(continued) Indoor temperature(°C WB) Outdoor temperature 16.00 18.00 20.00 21.00 22.00 24.00 Combination (%) (Capacity (°C DB) index) °C DB °C WB -13.7 15.14 6.92 15.09 6.99 15.09 7.07...
  • Page 91 Mini Amazon III Series Table 2-7.10: KMF-160 DVN4 heating capacity(continued) Indoor temperature(°C WB) Outdoor temperature 16.00 18.00 20.00 21.00 22.00 24.00 Combination (%) (Capacity (°C DB) index) °C DB °C WB -13.7 14.51 6.58 13.54 6.06 12.63 5.95 12.11 5.83 11.66...
  • Page 92 Mini Amazon III Series V6R VRF 50Hz Table 2-7.10: KMF-160 DVN4 heating capacity(continued) Indoor temperature(°C WB) Outdoor temperature 16.00 18.00 20.00 21.00 22.00 24.00 Combination (%) (Capacity (°C DB) index) °C DB °C WB -13.7 10.40 4.84 9.71 4.60 9.03 4.41...
  • Page 93 Mini Amazon III Series 7.3 Capacity Correction Factors for Piping Length and Level Difference Figure 2-7.1: 80 model rate of change in cooling capacity Figure 2-7.2: 80 model rate of change in heating capacity Figure 2-7.3: 100-120 model rate of change in cooling capacity Figure 2-7.4: 100-120 model rate of change in heating capacity...
  • Page 94: Operating Limits

    Mini Amazon III Series V6R VRF 50Hz 8 Operating Limits Figure 2-8.1: Operating limits Table 2-8.1: Operating limits Mode Outdoor temperature Room temperature Cooling operation -5°C ~ 55°C 17°C ~ 32°C Heating operating -15°C ~ 27°C 0°C ~ 30°C Dehumidification operating -5°C ~ 55°C...
  • Page 95: Sound Levels

    Mini Amazon III Series 9 Sound Levels 9.1 Overall Table 2-9.1: Sound pressure level Model dB(A) Height (m) KMF-80 DVN4 KMF-100 DVN4 KMF-120 DVN4 KMF-140 DVN4 KMF-160 DVN4 Notes: 1. Sound pressure level is measured at a position 1m in front of the unit and Hm above the floor in a semi-anechoic chamber. During in-situ operation, sound pressure levels may be higher as a result of ambient noise.
  • Page 96: Accessories

    Mini Amazon III Series V6R VRF 50Hz Figure 2-9.4 120 model octave band level Figure 2-9.5 140 model octave band level Figure 2-9.6 160 model octave bandlevel 10 Accessories Table 2-10.1: Standard accessories Name Shape Quantity Outdoor unit installation manual Outdoor unit owner’s manual...
  • Page 97 Mini Amazon III Series Part 3 System Design and Installation Preface to Part 3 ................... 97 Unit Placement and Installation ............98 Refrigerant Piping Design ..............102 Refrigerant Piping Installation ............108 Drain Piping ..................119 Insulation ................... 123 Charging Refrigerant ................
  • Page 98: Preface To Part 3

    1.1 Notes for Installers Boxes The information contained in this Engineering Data Book may primarily be of use during the system design stage of a Kaysun Mini VRF project. Additional important information which may primarily be of use during field installation has been placed in boxes, such as the example below, titled “Notes for installers”.
  • Page 99: Unit Placement And Installation

    Mini Amazon III Series 2 Unit Placement and Installation 2.1 Outdoor Units 2.1.1 Placement considerations Placement of outdoor units should take account of the following considerations:  Air conditioners should not be exposed to direct radiation from a high-temperature heat source.
  • Page 100 Mini Amazon III Series V6R VRF 50Hz 2.1.3 Base structures Outdoor unit base structure design should take account of the following considerations: A solid base prevents excess vibration and noise. Outdoor unit bases should be constructed on solid ground or on ...
  • Page 101 Mini Amazon III Series 2.1.5 Acceptance and unpacking Notes for installers   When units are delivered check whether any damage occurred during shipment. If there is damage to the surface or outside of a unit, submit a written report to the shipping company.
  • Page 102 Mini Amazon III Series V6R VRF 50Hz 2.2 Indoor Units 2.2.1 Placement considerations Placement of indoor units should take account of the following considerations:  Sufficient space for drain piping and for access during servicing and maintenance should be allowed.
  • Page 103: Refrigerant Piping Design

    Mini Amazon III Series 3 Refrigerant Piping Design 3.1 Design Considerations Refrigerant piping design should take account of the following considerations:  The amount of brazing required should be kept to a minimum.  On the two inside sides of the first indoor branch joint (“A” in Figures 3-3.4 and Figure 3-3.5) the system should, as far as possible, be equal in terms of number of units, total capacities and total piping lengths.
  • Page 104 Mini Amazon III Series V6R VRF 50Hz Figure 3-3.2: The second connecting method Legend Main pipe to L Indoor main pipes a to f Indoor auxiliary pipes A to E Indoor branch joints Table 3-3.2: Summary of permitted refrigerant piping lengths and level differences...
  • Page 105 Mini Amazon III Series 3.4 Selecting Piping Diameters Tables 3-3.4 to 3-3.6 below, specify the required pipe diameters for the indoor and outdoor piping. The main pipe (L ) and first indoor branch joint (A) should be sized according to whichever of Tables 3-3.4 and 3-3.5 indicates the larger size.
  • Page 106 Mini Amazon III Series V6R VRF 50Hz 3.5 Refrigerant Piping Selection Example The example below illustrates the piping selection procedure for a system consisting of one outdoor unit (16kW) and 6 indoor units. The system’s equivalent length of all liquid pipes and gas pipes is in excess of 90m.
  • Page 107 Mini Amazon III Series Figure 3-3.5: Branch joint spacing and separation from bends (unit: mm) 500 or more 500 or more 500 or more 500 or more 500 or more Indoor Indoor Indoor unit unit unit Table 3-3.8: Indoor branch joint dimensions (unit: mm)
  • Page 108 Mini Amazon III Series V6R VRF 50Hz Mini C Series VRF 50H z Figure 3-3.6: Potential refrigerant leak scenario Figure 3-3.6: Potential refrigerant leak scenario Outdoor unit Indoor unit Room full of leaking refrigerant (All the refrigerant has leaked) Figure 3-3.7: Mechanical ventilator controlled by refrigerant leak detector Figure 3-3.7: Mechanical ventilator controlled by refrigerant leak detector...
  • Page 109: Refrigerant Piping Installation

    Mini Amazon III Series 4 Refrigerant Piping Installation 4.1 Procedure and Principles 4.1.1 Installation procedure Notes for installers  Installation of the refrigerant piping system should proceed in the following order: Pip e Gas tightness Pipe Pipe brazing Joint Vacuum drying...
  • Page 110 Mini Amazon III Series V6R VRF 50Hz 4.2 Storing Copper Piping 4.2.1 Pipe delivery, storage and sealing  Notes for installers  Ensure that piping does not get bent or deformed during delivery or whilst stored.  On construction sites store piping in a designated location.
  • Page 111 Mini Amazon III Series 4.3.3 Expanding copper piping ends  Notes for installers  Ends of copper piping can be expanded so that another length of piping can be inserted and the joint brazed.  Insert the expanding head of the pipe expander into the pipe. After completing pipe expansion, rotate the copper pipe a few degrees to rectify the straight line mark left by the expanding head.
  • Page 112 Mini Amazon III Series V6R VRF 50Hz 4.3.5 Bending piping Bending copper piping reduces the number of brazed joints required and can improve quality and save material.  Notes for installers Piping bending methods  Hand bending is suitable for thin copper piping (Ф6. 35mm - Ф12. 7mm).
  • Page 113 Mini Amazon III Series 4.5 Brazing Care must be taken to prevent oxide forming on the inside of copper piping during brazing. The presence of oxide in a refrigerant system adversely affects the operation of valves and compressors, potentially leading to low efficiency or even compressor failure.
  • Page 114 Mini Amazon III Series V6R VRF 50Hz … box continued from previous page Piping orientation during brazing Brazing should be conducted downwards or horizontally to avoid filler leakage. Figure 3-4.6: Piping orientation during brazing Piping overlap during brazing Table 3-4.3 specifies the minimum permissible piping overlap and the range of permissible gap sizes for brazed joints on piping of different diameters.
  • Page 115 Mini Amazon III Series 4.6 Branch Joints Notes for installers   Use U-shaped branch joints as specified on the Figure 3-4.8: Branch joint orientation construction drawings – do not replace U-shaped branch joints with tee joints.  Indoor branch joints may be installed either horizontally or vertically.
  • Page 116 Mini Amazon III Series V6R VRF 50Hz 4.7.2 Procedure  Notes for installers Warning Only use nitrogen for flushing. Using carbon dioxide risks leaving condensation in the piping. Oxygen, air, refrigerant, flammable gases and toxic gases must not be used for flushing. Use of such gases may result in fire or explosion.
  • Page 117 Mini Amazon III Series 4.8 Gastightness Test 4.8.1 Purpose To prevent faults caused by refrigerant leakage, a gastightness test should be performed before system commissioning.. 4.8.2 Procedure  Notes for installers Warning Only dry nitrogen should be used for gastightness testing. Oxygen, air, flammable gases and toxic gases must not be used for gastightness testing.
  • Page 118 Mini Amazon III Series V6R VRF 50Hz 4.8.3 Leak detection Notes for installers  The general methods for identifying the source of a leak are as follows: 1. Audio detection: relatively large leaks are audible. 2. Touch detection: place your hand at joints to feel for escaping gas.
  • Page 119 Mini Amazon III Series 4.9.2 Procedure Notes for installers  During vacuum drying, a vacuum pump is used to lower the pressure in the piping to the extent that any moisture present evaporates. At 5mmHg (755mmHg below typical atmospheric pressure) the boiling point of water is 0°C.
  • Page 120: Drain Piping

    Mini Amazon III Series V6R VRF 50Hz 5 Drain Piping 5.1 Design Considerations Drain piping design should take account of the following considerations:  Indoor unit condensate drain piping needs to be of sufficient diameter to carry the volume of condensate produced at the indoor units and installed at a slope sufficient to allow drainage.
  • Page 121 Mini Amazon III Series Figure 3-5.5: Drain piping air vents  Air conditioner drain piping should be installed separately from waste, rainwater and other drain piping and should not come into direct contact with the ground.  Drain piping diameter should be not less than the indoor units’ drain piping connection.
  • Page 122 Mini Amazon III Series V6R VRF 50Hz Table 3-5.2: Vertical drain piping diameters Nominal PVC piping Capacity (L/h) Remarks diameter (mm) PVC25 Branch piping only PVC32 PVC40 PVC50 1440 PVC63 2760 Branch or main piping PVC75 5710 PVC90 8280 5.4 Drain Piping for Units with Lift Pumps Drain piping for units with lift pumps should take account of the following additional considerations:  A downward sloping section should immediately follow the vertically rising section adjacent to the unit, otherwise...
  • Page 123 Mini Amazon III Series 5.6 Water tightness Test and Water Flow Test Once installation of a drainage piping system is compete, water tightness and water flow tests should be performed.  Notes for installers Water tightness test  Fill the piping with water and test for leakages over a 24-hour period.
  • Page 124: Insulation

    Mini Amazon III Series V6R VRF 50Hz 6 Insulation 6.1 Refrigerant Piping Insulation 6.1.1 Purpose During operation, the temperature of the refrigerant piping varies. Insulation is required to ensure unit performance and compressor lifespan. During cooling, the gas pipe temperature can be very low. Insulation prevents condensation forming on the piping.
  • Page 125 Mini Amazon III Series Figure 3-6.1: Installation of joint insulation (unit: mm) 6.2 Drain Piping Insulation  Use rubber/plastic insulating tube with a B1 fire resistance rating.  The insulation should typically be in excess of 10mm thick.  For drain piping installed inside a wall, insulation is not required.
  • Page 126: Charging Refrigerant

    Mini Amazon III Series V6R VRF 50Hz 7 Charging Refrigerant 7.1 Calculating Additional Refrigerant Charge The additional refrigerant charge required depends on the lengths and diameters of the outdoor and indoor liquid pipes. Table 3-7.1 shows the additional refrigerant charge required per meter of equivalent pipe length for different diameters of pipe.
  • Page 127 Mini Amazon III Series … box continued from previous page Step 4  Open the three valves on the pressure gauge to begin charging refrigerant.  When the amount charged reaches R (kg), close the three valves. If the amount charged has not reached R (kg) but no additional refrigerant can be charged, close the three valves on the pressure gauge, run the outdoor unit in cooling mode, and then open the yellow and blue valves.
  • Page 128: Electrical Wiring

    Mini Amazon III Series V6R VRF 50Hz 8 Electrical Wiring 8.1 General  Notes for installers Caution  All installation and wiring must be carried out by competent and suitably qualified, certified and accredited professionals and in accordance with all applicable legislation.
  • Page 129 Mini Amazon III Series Figure 3-8.1: Indoor unit power supply wiring Single-phase 220~ 50/60Hz Leakage protector Manual switch Branch box Indoor unit  Notes for installers The power supply should be connected to the outdoor unit power supply terminals as shown in Figure 3-8.2.
  • Page 130  Communication wiring has polarity. Care should be taken to connect the poles correctly.  Only the dedicated meter of Kaysun can be used on the unit.  For the wiring method of the meter, please consult Kaysun’s professional service personnel.  The arrangement of OAE, XYE and PQE depends on the unit.
  • Page 131 Mini Amazon III Series 8.4 Wiring example Figure 3-8.4: System communication wiring example Note: The wired controller and centralized controller in the dashed box are optional accessories. If necessary, please contact the local distributor for purchase.
  • Page 132: Installation In Areas Of High Salinity

    Mini Amazon III Series V6R VRF 50Hz 9 Installation in Areas of High Salinity 9.1 Caution Do not install outdoor units where they could be directly exposed to sea air. Corrosion, particularly on the condenser and evaporator fins, could cause product malfunction or inefficient performance.
  • Page 133: Commissioning

    Mini Amazon III Series 10 Commissioning 10.1 Multi-system Projects For projects with multiple refrigerant systems, each independent refrigeration system (i.e. each system of one outdoor unit and its connected indoor units) should be given a test run independently, before the multiple systems that make up a project are run simultaneously.
  • Page 134 Mini Amazon III Series V6R VRF 50Hz b) After one hour, complete Sheet A of the system commissioning report then check the system parameters using the CHECK button on the outdoor unit’s main PCB and complete the cooling mode columns of one Sheet D and one Sheet E of the system commissioning report for the outdoor unit.
  • Page 135: Appendix To Part 3 - System Commissioning Report

    Mini Amazon III Series 11 Appendix to Part 3 - System Commissioning Report A total of up to 4 report sheets should be completed for each system:  One Sheet A, one Sheet B and one Sheet C per system.
  • Page 136 Mini Amazon III Series V6R VRF 50Hz System Commissioning Report – Sheet A SYSTEM INFORMATION Project name and location Customer company System name Installation company Commissioning date Agent company Outdoor ambient temp. Commissioning engineer Model Serial no. Power supply (V)
  • Page 137 Mini Amazon III Series System Commissioning Report – Sheet B SYSTEM INFORMATION Project name and location Customer company System name Installation company Commissioning date Agent company Outdoor ambient temp. Commissioning engineer Model Serial no. Power supply (V) Outdoor unit information...
  • Page 138 Mini Amazon III Series V6R VRF 50Hz System Commissioning Report – Sheet C Project name and location System name RECORD OF ISSUES SEEN DURING COMMISSIONING Serial no. of Description of observed issue Suspected cause Troubleshooting undertaken relevant unit OUTDOOR UNIT FINAL CHECKLIST...
  • Page 139 Mini Amazon III Series System Commissioning Report – Sheet D Project name and location System name Observed values DSP1 Cooling Heating Parameters displayed on DSP2 Remarks content mode mode 0.-- Operating frequency Actual value = value displayed 1.-- Operating mode Refer to Note 1 2.--...

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