Winco W6000HE-03/A Installation & Operator's Manual
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Winco W6000HE-03/A Installation & Operator's Manual

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W6000HE-03/A
GENERATOR
INSTALLATION & OPERATORS
MANUAL
COPY YOUR MODEL AND SERIAL NUMBER HERE
No other WINCO generator has the same serial number as yours.
If you should ever need to contact us concerning this unit, it will
help us to respond to your needs faster.
MODEL _________________________________________________
16200-002
SERIAL NUMBER _________________________________________
PURCHASE DATE _________________________________________
DEALER NAME ___________________________________________
DEALER PHONE # ________________________________________
www.wincogen.com

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Summary of Contents for Winco W6000HE-03/A

  • Page 1 MANUAL COPY YOUR MODEL AND SERIAL NUMBER HERE No other WINCO generator has the same serial number as yours. If you should ever need to contact us concerning this unit, it will help us to respond to your needs faster.

  • Page 2: Table Of Contents

    TABLE OF CONTENTS SAFETY INFORMATION SPECIFICATIONS GENERATOR ENGINE TESTING POLICY INTRODUCTION INTENDED USES RESTRICTED USES UNIT CAPABILITIES GENERATOR CONNECTIONS STARTING ELECTRIC MOTORS PREPARING THE UNIT UNPACKING LUBRICATION OIL RECOMMENDATIONS OIL ALERT SYSTEM GASOLINE AUTOMATIC VOLTAGE REGULATOR BATTERY INSTALLATION BATTERY CHARGING OPTIONAL DOLLY KIT LIFTING EYE INSTALLATION INITIAL START UP...

  • Page 3: Safety Information

    SAFETY INFORMATION WARNING: FIRE HAZARD This engine generator set has been designed and manufactured to allow safe, reliable performance. Poor Gasoline and other fuels present a hazard of possible maintenance, improper or careless use can result in explosion and/or fire. potentially deadly hazards;...

  • Page 4: Specifications

    SPECIFICATIONS GENERATOR Model W6000HE-03/A Surge Watts 6,000 Continuous Watts 5,500 Volts 120/240 Amps 45.8/22.9 Generator Manufacturer Mecc Alte Spa Generator Model Number ES16F-160/A Part Number 16346-027 Rotor Resistance 6.57 Ohms Stator Resistance 0.124 Ohms Regulation AVR ASR ENGINE Engine Manufacturer...

  • Page 5: Testing Policy

    INTRODUCTION TESTING POLICY Before any generator is shipped from the factory, it is fully checked for performance. The generator is loaded to its full capacity, and the voltage, current, and frequency are carefully checked. Rated output of generator is based on engineering tests of typical units, and is subject to, and limited by, the temperature, altitude, fuel, and other conditions specified by the manufacturer of applicable engines.

  • Page 6: Unit Capabilities

    UNIT CAPABILITIES GENERATOR CONNECTIONS The heavy surge of current required for starting motors is required for only an instant. The generator will not be WC6000HE-03/A: 120 Volt and 240 Volt receptacles are damaged if it can bring the motor up to speed in a few provided for connection to various loads.

  • Page 7: Preparing The Unit

    If any damage is noted, it is always easiest to refuse the shipment and let WINCO take care of the freight claim. If you sign for the unit, the transfer of the ownership requires that you file the freight claim 2.

  • Page 8: Automatic Voltage Regulator

    The use of fuel additives, such as Sta-Bil, or an equivalent CAUTION: EQUIPMENT DAMAGE will minimize the formation of fuel gum deposits. If a unit These electric start engines are NEGATIVE GROUND. has been out of operation for an extended period of time, Use extreme caution when connecting the battery.

  • Page 9: Initial Start Up

    INITIAL START UP ELECTRIC STARTING The throttle control on these generators is preset and locked to operate at 3600 RPM (nominal) with no load speed set at 3690 RPM. Only a trained service technician If the engine is cold and stiff or if the battery is not fully should be allowed to adjust this speed setting.
  • Page 10 STOPPING AND STORING 1. Move the key to the “OFF” position. 2. Turn off the fuel supply valve. 3. Before extended storage (over 30 days) certain precautions must be taken to ensure the fuel doesn’t deteriorate and clog the fuel system. NOTE: The use of a fuel additive, such as Sta-Bil or equivalent will minimize the formation of gum deposits during storage.

  • Page 11: Connecting The Loads

    STANDARD PORTABLE GENERATOR DO NOT operate this unit inside a home or garage, near vents or windows, or anywhere carbon monoxide Your WINCO portable generator ships with a bonded gas could accumulate. neutral. You can safely use this generator without external grounding as long as all loads are powered through the receptacle panel.
  • Page 12 2. A transfer switch designed for GFCI-equipped generators is required to connect to an existing building distribution system. CAUTION: EQUIPMENT DAMAGE Failure to properly limit and balance the load applied to the generator will cause the generator to produce low voltage and may damage the engine generator set.

  • Page 13: Yourgen

    YOURGEN Although individual units and models vary slightly, the The WINCO YourGen meter allows you to see useful normal voltage and frequency of the engine-generator information about your generator from the front panel described in this manual are approximately as follows,...
  • Page 14 Hours - parameter that is out of specification. The panel will remain This displays the total running hours of the generator set. flashing until the fault condition returns to within the When the generator is turned off, the hours will remain acceptable range, see following table.

  • Page 15: Engine Care

    Outdoor temperatures determine the proper oil viscosity for A. Remove the wing nut (1) from the air cleaner cover the engines. Winco recommends our 5W-30 fully synthetic and remove cover (2). oil to give you excellent protection in cold temperatures B.

  • Page 16: Spark Plug

    H. Reinstall the air filter in housing making sure the packing is in place beneath the filter element. Tighten the wing nut securely. I. Install and secure the cover. SPARK PLUG Replace annually or every 300 hours of operation. Always replace with the same spark plug that came in the engine and check gap before installing.

  • Page 17: Troubleshooting

    TROUBLESHOOTING Problem Possible Causes Won’t start Low oil level Fouled spark plug Out of fuel Start switch in OFF position Fuel Valve turned off Plugged fuel filter Blown fuse in key switch Voltage too low AVR adjustment Defective stator Defective rotor (field) Defective AVR Circuit breaker trips Defective load...

  • Page 18: Generator Care

    GENERATOR CARE Proper care and maintenance of the generator is necessary to ensure a long trouble free life. EXERCISING THE GENERATOR The generator should be operated every three to four weeks. It should be operated for a period of time sufficient to warm the unit up and to dry out any moisture that has accumulated in the windings.

  • Page 19: Wiring Diagram

    WIRING DIAGRAM OPM-131/E...

  • Page 20: Limited Warranty

    WINCO written instructions and applicable codes. WINCO’s sole liability, and Purchaser’s sole remedy for a failure under this warranty, shall be limited to the repair of the product. At WINCO’s option, material found to be defective in material or workmanship under normal use and service will be repaired or replaced.

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