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WINCH MOUNT
2021+ COLORADO ZR2
PLEASE READ ENTIRELY BEFORE YOU START
To guarantee a quality installation, we recommend reading these instructions thoroughly
before beginning any work. These instructions assume a certain amount of mechanical
ability and are not written nor intended for someone not familiar with auto repair.
AEV30439AA
Last Updated: 01/05/21
TABLE OF CONTENTS
I. DISASSEMBLY
II. PREPARATION
III. INSTALLATION
REQUIRED TOOLS
Common Hand Tools
Air Saw or Cut Off Wheel
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Summary of Contents for AEV WINCH MOUNT 2021+ COLORADO ZR2
- Page 1 WINCH MOUNT 2021+ COLORADO ZR2 PLEASE READ ENTIRELY BEFORE YOU START To guarantee a quality installation, we recommend reading these instructions thoroughly before beginning any work. These instructions assume a certain amount of mechanical ability and are not written nor intended for someone not familiar with auto repair. TABLE OF CONTENTS I.
- Page 3 A M E R I C A N E X P E D I T I O N V E H I C L E S DISASSEMBLY Remove Front Fascia Remove Factory Intrusion Beam II. PREPARATION Cut off the lower portion of the Factory Grill Support as shown (fig. 1). AIR TEMP SENSOR Figure 1 Trim Fascia...
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Page 4: Installation
A M E R I C A N E X P E D I T I O N V E H I C L E S Install six M6 U-nuts onto the winch mount center section as shown (fig. 4). Figure 4 III. - Page 5 A M E R I C A N E X P E D I T I O N V E H I C L E S Insert flag nut into frame rail and start two M10 bolts (fig. 6). Figure 6 NOTE: Do Not install tow hooks at this point.
- Page 6 A M E R I C A N E X P E D I T I O N V E H I C L E S Reinstall tow hooks using factory hardware (fig. 8). NOTE: tow hooks sits under bracket. Figure 8 Tighten all fasteners.
- Page 7 Figure 11 11. Reinstall OEM Fascia 12. Reinstall Front Skid Plate. NOTE: If using AEV’s Front License Plate Mount (PN: 18060015), follow mount- ing instructions for that product first. 13. Install Winch Closeout panel to vehicle using four M6 x 30 BHCS, torque to 7 lb-ft...
- Page 8 A M E R I C A N E X P E D I T I O N V E H I C L E S 14. Bolt Anderson connector to winch mount with two M6 x 40mm BHCS, Torque to 7 lb-ft. (Fig. 12). Figure 12 15.
- Page 9 18. Route the negative lead alongside the battery and connect to the negative terminal (fig. 14). Figure 14 19. Install Winch in Cradle. AEV recommends AEV Winch Cradle (PN: 18060018AA) for storing winch and transporting winch while not in use.
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