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MODEL TR-110 & TR-120
.
110,000 LB. & 120,000 LBS. CAPACITY
FOUR POST TRUCK LIFT MANUAL
WARRANTY CARD
Thank you for sending
in your registration card!
This will help us to
serve you better in the
future.
-
.
65 VROOMAN AVENUE
AMSTERDAM, NY 12010
TOLL FREE :
1-800-833-2006
FAX :
1-518-842-1289
LOCAL :
1-518-842-1431
www.MohawkLifts.com
TR-110-120 12-1-2015.DOC
MADE IN THE U.S.A.
.
IMPORTANT SAFETY INSTRUCTIONS
REV. 12/1/2015
INSTALLATION
OPERATION
MAINTENANCE
PARTS MANUAL
READ MANUAL
THOROUGHLY
BEFORE INSTALLING,
OPERATING OR
MAINTAINING LIFT!
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Table of Contents
Related Manuals for Mohawk TR-110
Summary of Contents for Mohawk TR-110
- Page 1 MADE IN THE U.S.A. MODEL TR-110 & TR-120 110,000 LB. & 120,000 LBS. CAPACITY FOUR POST TRUCK LIFT MANUAL INSTALLATION WARRANTY CARD OPERATION Thank you for sending in your registration card! MAINTENANCE This will help us to serve you better in the PARTS MANUAL future.
- Page 2 MOHAWK MODEL TR-110 & TR-120 When using your garage equipment, basic safety precautions should always be followed, including the following: 1. Read all instructions. Before assembling unit, become familiar with part names and have a good understanding of how this unit is to be assembled and of how individual parts operate.
- Page 3 MOHAWK MODEL TR-110 & TR-120 HAVE A QUESTION? Call your local Mohawk distributor For parts, service and technical support. Distributor Place Card Here Please have this unit’s model and serial number when calling for service. Model Number ______________________ Serial Number ______________________ OR CONTACT: 65 Vrooman Ave.
- Page 4 READ THIS WARRANTY IN ITS ENTIRETY GENERAL WARRANTY INFORMATION: MOHAWK’S OBLIGATION UNDER THIS WARRANTY IS LIMITED TO REPAIRING OR REPLACING ANY PART OR PARTS RETURNED TO THIS FACTORY, TRANSPORTATION CHARGES PREPAID BY CUSTOMER WITH AUTHORIZED RETURN (RGA), WHICH PROVE UPON INSPECTION TO BE DEFECTIVE AND WHICH HAVE NOT BEEN MISUSED. DAMAGE OR FAILURE TO ANY PART DUE TO FREIGHT DAMAGE OR LACK OF REQUIRED REGULAR DOCUMENTED MAINTENANCE IS NOT COVERED UNDER THIS WARRANTY.
- Page 5 THE “EXTENDED LIFETIME CYLINDER SEAL WARRANTY” (BELOW) IS APPLICABLE TO THE FOLLOWING MOHAWK LIFTS ONLY: TWO-POST MODELS A-7, SYSTEM IA-10, LC-12, LMF-12, TP-16, TP-18, TP-20, TP-26, TP-30. SEE MOHAWK’S “EXTENDED LIFETIME CYLINDER SEAL WARRANTY” FOR SPECIFIC WARRANTY PROVISIONS FOR HYDRAULIC CYLINDERS.
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Page 6: Table Of Contents
MOHAWK MODEL TR-110 & TR-120 TABLE OF CONTENTS TOPIC PAGE GENERAL INFORMATION 7-10 APPENDAGES 11-12 PACKING LIST INSTALLATION INSTRUCTIONS 14-17 SAFETY TIPS CONTROL PANEL FUNCTIONS PRE OPERATION CHECK LIST LIFTING PROCEDURES MAINTENANCE PROCEDURES TROUBLE SHOOTING CHART ELECTRICAL INFORMATION SERVICE CHART... -
Page 7: General Information
MOHAWK MODEL TR-110 & TR-120 GENERAL INFORMATION BEFORE INSTALLING A LIFT BEFORE INSTALLING A MOHAWK LIFT REVIEW THE FOLLOWING ITEMS. EACH REPAIR SHOP BAY IS DIFFERENT. IN AN ATTEMPT TO PREVENT OVERSIGHTS, ALL OF THE FOLLOWING INFORMATION MUST BE VERIFIED. - Page 8 MOHAWK MODEL TR-110 & TR-120 GENERAL INFORMATION CONTINUED RECOMMENDED TOOL LIST SIZE / QTY TOOL USED FOR 3/4 IN WRENCH / SOCKET HYDRAULIC HOSES 11 / 16 IN WRENCH / SOCKET HYDRAULIC FITTINGS 5 / 8 IN WRENCH / SOCKET...
- Page 9 TR-110 or TR-120 8 INCHES 4000 P.S.I. 28 DAYS NOTE CONSULT WITH A BUILDING ARCHITECT FOR SPECIFIC INFORMATION ON THE INSTALLATION SIGHT DO NOT INSTALL ANY MOHAWK LIFT ON ANY GROUND WITH A BASEMENT BENEATH WITHOUT OTHER SURFACE OTHER THAN...
- Page 10 MOHAWK MODEL TR-110 & TR-120 GENERAL INFORMATION CONTINUED TR-110 & TR-120 STANDARD LIFT SPECIFICATIONS GROSS LIFTING CAPACITY – TR-110 110,000 LBS. GROSS LIFTING CAPACITY – TR-120 120,000 LBS. LIFT SPECS: TR-110 TR-120 LIFTING HEIGHT ( STROKE ) 5 FT (60 INCH)
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Page 11: Appendages
MOHAWK MODEL TR-110 & TR-120 APPENDAGES RECOMMENDATIONS BY THE INDIVIDUAL USER AFTER MANUFACTURING COMPLETED. OR USING ORIGINATION FOR IMPROVING THIS UNAUTHORIZED WELDING, APPLICATION PUBLICATION OR ANY ASPECT OF THE PRODUCT HEAT, OR MODIFICATION OF THIS EQUIPMENT ARE ENCOURAGED AND SHOULD BE FORWARDED... - Page 12 MOHAWK MODEL TR-110 & TR-120 APPENDAGES INSTALL THIS EQUIPMENT ON MUST NOT EXCEED THE RATED CAPACITY OF THE LIFT. CONCRETE ONLY CAUTION IF, FOR ANY REASON, A NEW CONCRETE SLAB SECTION IS REQUIRED, THE MINIMUM THICKNESS, THE EQUIPMENT DESCRIBED IN THIS MANUAL STRENGTH, AND AGING ARE MANDATORY.
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Page 13: Packing List
MOHAWK MODEL TR-110 & TR-120 TR-110 STANDARD PACKING LIST PACKED PART NUMBER DESCRIPTION 2 EA 110-005-XXX POST ASSEMBLY (POST # 1 & 4) 2 EA 110-005-XXX POST ASSEMBLY (POST # 3 & 2) 110-005-XXX CROSSRAIL ASSEMBLY 110-005-XXX MAINSIDE TRACK ASSEMBLY... -
Page 14: Installation Instructions
MOHAWK MODEL TR-110 & TR-120 INSTALLATION INSTRUCTIONS IMPORTANT READ THIS MANUAL IN ITS ENTIRETY. BE FAMILIAR WITH PART NAMES AND HAVE A GOOD UNDERSTANDING OF HOW THIS UNIT IS TO BE ASSEMBLED AND OF HOW INDIVIDUAL PARTS OPERATE. IMPORTANT SETUP DIAGRAM... - Page 15 MOHAWK MODEL TR-110 & TR-120 INSTALLATION INSTRUCTIONS ALIGN THE CROSS RAIL MOUNTING HOLES WITH SET THE CROSSRAIL MARKED THREE AND FOUR THE MOUNTING HOLES ON THE CARRIAGE ON INTO PLACE BETWEEN POST THREE AND FOUR IN POST NUMBER ONE. WHEN THE CROSS RAIL IS IN THE CORRESPONDING ORIENTATION.
- Page 16 MOHAWK MODEL TR-110 & TR-120 INSTALLATION INSTRUCTIONS REFER HYDRAULIC/PNEUMATIC AT THIS TIME HAVE A QUALIFIED LICENSED PLUMBING DIAGRAMS ENCLOSED FOR THE ELECTRICIAN CONNECT THE POWER SUPPLY TO THE CONTROL CONSOLE. ATTACH AIR FOLLOWING PLUMBING ASSEMBLIES: SUPPLY TO CONSOLE AT THIS TIME AS WELL.
- Page 17 MOHAWK MODEL TR-110 & TR-120 ASSEMBLE THE TWO TRACK STOPS TO THE FORE END OF THE MAIN AND OFF SIDE TRACK USING THE EIGHT 3/4 - 16 NF X 3 - 1/2 IN BOLTS AND 3/4 - WITH THE UNIT FULLY LOWERED, ADJUST ALL 16 NF NYLON LOCK NUTS.
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Page 18: Safety Tips
MOHAWK MODEL TR-110 & TR-120 SAFETY TIPS PLEASE POST THE SAFETY TIPS (COPY IN BACK OF MANUAL) IN A PLACE WHERE THE OPERATOR WILL BE CONSTANTLY REMINDED OF THEIR IMPORTANCE. ALWAYS REFER TO THE LIFT’S SPECIFIC SAFETY, OPERATING AND MAINTENANCE INSTRUCTIONS. -
Page 19: Control Panel Functions
MOHAWK MODEL TR-110 & TR-120 CONTROL PANEL FUNCTIONS DEFINITIONS NUMBERS PREFIXED INDICATES REFERENCE NUMBER ON FIGURE 1. ON-OFF KEYED ROTARY SWITCH: 5. POWER ON INDICATOR LIGHT TURNS CONTROL POWER TO THE UNIT ON OR (GREEN): OFF. (THIS IS NOT A DISCONNECT SWITCH OR WHEN ILLUMINATED, INDICATES UNIT IS ON. -
Page 20: Pre Operation Check List
MOHAWK MODEL TR-110 & TR-120 PRE OPERATION CHECK LIST TRAINED OPERATOR NO LOAD PERFORMANCE CHECK THE OPERATOR MUST BE FULLY TRAINED MECHANICAL SAFETIES OPERATE QUALIFIED SAFELY PROPERLY AND CONSISTENTLY. EFFECTIVELY OPERATE THIS EQUIPMENT OF NO EXTERNAL FLUID LEAKS. THIS SPECIFIC MAKE AND MODEL. -
Page 21: Maintenance Procedures
MOHAWK MODEL TR-110 & TR-120 MAINTENANCE PROCEDURES DAILY INSPECT ANCHOR CONDITIONS FOR ANY PERFORM PRE-OPERATION CHECK LIST. POSSIBLE CORROSION AND INSPECT THE FLOOR CONDITION SIGNS REPORT EQUIPMENT FATIGUE OR CRACKS. MALFUNCTIONS IMMEDIATELY. CLEAN AND LUBRICATE CHAINS WITH A CLEAN AND LUBRICATE ALL MOVING PARTS. -
Page 22: Trouble Shooting Chart
LOWER UNIT COMPLETELY. DISCONNECT POWER SUPPLY. OPEN CONSOLE. VERIFY PROPER FLUID LEVEL AT SIGHT GLASS ON RESERVOIR. PRESSURE RELIEF ADJUSTMENT FOR TR-110: SET @ 2600 PSI. FOR TR-120: SET @ 2850 PSI. REFER TO POWER UNIT SPECIFICATIONS. UNIT OVERLOADED VEHICLE TO HEAVY TO BE RAISED. -
Page 23: Electrical Information
MOHAWK MODEL TR-110 & TR-120 TO BE USED IN CONJUNCTION WITH DRAWING NUMBER 110-004-090 1. ALL ELECTRICAL EQUIPMENT AND WIRING SHALL CONFORM TO ANSI/NFP 70 - 1990, NATIONAL ELECTRICAL CODE. 2. IT SHALL BE THE RESPONSIBILITY OF THE OWNER / EMPLOYER TO PROVIDE NECESSARY LOCKOUTS / TAGOUTS OF ENERGY SOURCES IN ACCORDANCE WITH ANSI Z244, 1 - 1982, BEFORE ATTEMPTING REPAIRS. -
Page 24: Service Chart
MOHAWK MODEL TR-110 & TR-120 MODEL: SERIAL NUMBER: DATE OF INSTALLATION: SERVICE CHART DATE PART REPLACED / SERVICED SERVICE SERVICED BY COMPANY MAINTENANCE CHART DATE MAINTENANCE PERFORMED SERVICE SERVICED BY COMPANY... -
Page 25: Structural Assy Diagrams
MADE IN THE U.S.A. MODELS TR-110 & TR-120 STRUCTURAL ASSY DIAGRAMS... - Page 29 EQUALIZING CHAIN ROUTING: ADJUSTABLE CHAIN CONNECTOR EQUALIZING CHAINS CROSSRAIL - END VIEW - CHAIN ADJUSTMENT Lower the unit completely. Tighten the chain connectors at the top of the posts. The adjustment is complete when both equalizing chains are taut.
- Page 30 POST SHIMMING 1/4" Thick 1/8" Thick 1/16" Thick (Black) (Red) (Blue) All post shims are designed to be underneath the base plates and around the anchor bolts. Shim beneath post footings to ensure level assembly...
- Page 31 T T h h e e O O r r i i g g i i n n a a l l W W e e d d g g e e A A n n c c h h o o r r s s ®...
- Page 32 YPICAL PPLICATIONS Hand-Rail Equipment Mounting Pipe Supports NSTALLATION NSTRUCTIONS 1. Drill the hole perpendicular to the work surface.* To assure full holding power, do not ream the hole or allow the drill to wobble. 2. Drill the hole deeper than the intended embedment of the RDER NFORMATION anchor, but not closer than two anchor diameters to the bottom...
- Page 33 WHEEL CHOCK PLACEMENT WHEEL CHOCK WHEEL CHOCK LOCATIONS WHEEL CHOCK LOCATIONS...
- Page 34 MOHAWK MODEL TR-110 & TR-120 MADE IN THE U.S.A. MODELS TR-110 & TR-120 HYDRAULIC & PNEUMATIC DIAGRAMS...
- Page 44 MOHAWK MODEL TR-110 & TR-120 MADE IN THE U.S.A. MODELS TR-110 & TR-120 ELECTRICAL DIAGRAMS...
- Page 47 TR-110 CONTROL PANEL FUNCTIONS 1. On/Off Keyed Switch 2. Raise Button 3. Lower Button 4. Park Button 5. Power On Indicator 6. Low Air Indicator 7. Out of Parallel Indicator 8. Change Filter Indicator...
- Page 48 TRACK LEVELER FUNCTIONS SYSTEM IS LEVEL AFT END OF LIFT IS LOW WHEN RAISING: WHEN LOWERING: FORE END WILL AFT END WILL STOP AND STOP AND AFT END WILL FORE END WILL RAISE ONLY LOWER ONLY FORE END OF LIFT IS LOW WHEN RAISING: WHEN LOWERING: AFT END WILL...
- Page 55 MOHAWK MODEL TR-110 & TR-120 MADE IN THE U.S.A. MODELS TR-110 & TR-120 PARTS DRAWINGS...
- Page 71 MOHAWK MODEL TR-110 & TR-120 MADE IN THE U.S.A. MODELS TR-110 & TR-120 SAFETY DIAGRAMS...
- Page 75 MOHAWK LIFT PRODUCTS The Lifts You Can’t Wear Out TWO POST Model TP-20 Model System IA-10 FOUR POST MOBILE COLUMN Model MP-18-007 Model TR-75 PARALLELOGRAM VERTICAL RISE Model V-77-30S Model 75-32-F Mohawk Lifts, LLC. P.O. Box 110 • 65 Vrooman Ave Amsterdam, NY 12010 Phone: (800) 833-2006 •...
- Page 76 SEND US YOUR PHOTOS! MOHAWK IS ALWAYS INTERESTED IS SEEING HOW YOUR LIFTS ARE USED. WE HAVE CREATED AN ON-LINE PHOTO DATABASE FOR CUSTOMERS TO VIEW OUR LIFTS IN USE. VISIT WWW.MOHAWKLIFTS.COM/PR/ AND MAYBE WE CAN ADD YOUR PHOTOS TO OUR COLLECTION.
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