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12-16TON PIPE BENDERS
OWNER'S MANUAL
WARNING:
Read carefully and understand all ASSEMBLY AND OPERATION
INSTRUCTIONS before operating. Failure to follow the safety rules and
other basic safety precautions may result in serious personal injury.
Item #'s 49652, 49653, 49654
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Thank you very much for choosing a Klutch product. For future reference, please complete the
owner's record below:
Serial Number/Lot Date Code: _______________
Save the receipt, warranty and these instructions. It is important that you read the entire manual
to become familiar with this product before you begin using it.
These12 to 16 ton pipe bendersare designed for certain applications only. Northern Tool and
Equipment cannot be responsible for issues arising from modification or use of these products
in an application for which they were not designed. We strongly recommend that these
products not be modified and/or used for any application other than that for which they were
designed.
For technical questions please call 1-800-222-5381.
Table of Contents
Intended Use ----------------------------------------------------------------------------------------------- 1
Technical Specifications ---------------------------------------------------------------------------------- 1
Important Safety Information ---------------------------------------------------------------------------- 3
Assembly --------------------------------------------------------------------------------------------------- 4
Before Each Use ------------------------------------------------------------------------------------------ 4
Operating Instructions ------------------------------------------------------------------------------------ 4
49652 & 49653 – Hydraulic Pipe Benders ------------------------------------------------------------- 4
49654 – Air/Hydraulic Pipe Bender ---------------------------------------------------------------------- 5
After Each Use -------------------------------------------------------------------------------------------- 7
Maintenance ----------------------------------------------------------------------------------------------- 7
Replacement Parts --------------------------------------------------------------------------------------- 7
Parts Diagram & Parts List - 49652 ----------------------------------------------------------------------- 8
Parts Diagram & Parts List - 49653 ----------------------------------------------------------------------- 9
Parts Diagram & Parts List - 49654 --------------------------------------------------------------------- 10
Limited Warranty ----------------------------------------------------------------------------------------- 11
Intended Use
These pipe benders are designed for bending thick-walled pipes (schedule 40 and 80, including
black or galvanized) but NOT designed for bending thin walled pipe (for example, conduit) or
exhaust pipe. The benders include various size bending dies as given in the specifications below.
Technical Specifications
49652 - 12 Ton Hydraulic Pipe Bender
Property
Specification
Max. Capacity
12 Tons
Max. Bending Capacity
2" diameter Round
Max. Travel
9-1/2"
Hyd. Oil Reservoir Capacity
14 oz. (400 ml)
Hydraulic Oil
H32
Cast Iron Bends
1/2" 2" Pipes
Bending Applications
Black Pip e, Galvanized Pipe
Max. Pipe Wall Thickness
0.179"
Bending Die Diameters
1/2 in., 3/4 in., 1 in., 1-1/4 in., 1-1/2 in. and 2 in.
Dimensions, in.
24 x 6-1/4 x 20-1/2
Shipping Weight
95 lbs.
12-16TON PIPE BENDERS
OWNER'S MANUAL
Purchase Date: _______________
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Table of Contents
Related Manuals for Klutch 49652
Summary of Contents for Klutch 49652
- Page 1 12-16TON PIPE BENDERS OWNER’S MANUAL ----------------------------------------------------------------------------------------------- 3 Thank you very much for choosing a Klutch product. For future reference, please complete the owner’s record below: Serial Number/Lot Date Code: _______________ Purchase Date: _______________ 12-16TON PIPE BENDERS Save the receipt, warranty and these instructions. It is important that you read the entire manual to become familiar with this product before you begin using it.
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Page 2: Important Safety Information
12-16TON PIPE BENDERS 12-16TON PIPE BENDERS OWNER’S MANUAL OWNER’S MANUAL Bends up to 90 degrees Important Safety Information Size Schedule 40 Schedule 80 WARNING: 1/2" • Read and understand all instructions. Failure to follow all instructions may result in serious 3/4"... -
Page 3: Before Each Use
• For bends up to 90 degrees for 2 1/2" or 3" tubes, tightly fill the tube with sand and plug both ends. 49652 & 49653 – Hydraulic Pipe Benders • The pipe bender must be placed on a smooth, level surface that is capable of supporting the 49654 –... -
Page 4: After Each Use
• Too much oil will force the surplus oil to leak from the bottle jack fill plug (Figure 3). • Not enough oilwill cause loss of power. The oil capacity of the pipe benders is: • 49652: about 15 ounces (450 ml) • 49653: about 15 ounces (450ml) • 49654: about 22 ounces (650 ml) Adding Oil 3. - Page 5 12-16TON PIPE BENDERS 12-16TON PIPE BENDERS OWNER’S MANUAL OWNER’S MANUAL Parts Diagram & Part List - 49652 Parts Diagram & Part List - 49653 Part No. Description Q’ty Part No. Description Q’ty Part No. Description Q’ty Part No. Description Q’ty FRAME 3/4"...
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Page 6: Limited Warranty
Northern Tool and Equipment Company, Inc. ("We'' or '"Us'') warrants to the original purchaser only ("You'' or “Your”) that the Klutch product purchased will be free from material defects in both materials and workmanship, normal wear and tear excepted, for a period of one year from date of purchase.
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