Related Manuals for Prowinch PWCD Series
Summary of Contents for Prowinch PWCD Series
- Page 1 ® Reg. U.S. TM. O . PWCD / PWCG Winches Series User’s Manual / Manual de usuario Safety Warnings / Advertencias de Seguridad...
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- Page 3 PWC Series PWCG3T PWCG1Te PWCD5T PWCG120 PWCD8Te PWCG5T PWCD5TTM Version 1.0 | 3...
- Page 4 User Manual and Security Warnings corresponding to the unit purchased. In this sense, Prowinch® LLC will not be liable for accidents and / or damages to persons and / or property resulting from the negligent use of the product. In no case does Prowinch® LLC assume any liability arising from the use of these voluntary rec- ommendations, and does not offer any guarantee in relation to them.
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Page 5: Safety Precautions
Safety Precautions Thank you for purchasing a Prowinch® winch. This manual describes the operation and main- tenance of the winch. All information in this publication is based on the newest production information is available at print time. 1. SAFETY PRECAUTIONS Applications for PWTR Prowinch®... - Page 6 Safety Precautions 1.1. Safety Precautions WARNING: DANGER: This symbol indicates unsafe prac- This symbol indicates a potentially tices or situations which may cause dangerous situation which if not damage to the property and even avoided may cause severe injuries injuries to the personnel. or death All operators and other users who are near the steel chain or its load must wear required safety equipment: gloves, safety helmet / hard hat, safety shoes and eye protection.
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Page 7: General Safety Precautions
Do not use a winch to secure a load. replacement. Any modifications or repairs without Don not operate this winch when under the the approval from PROWINCH® will void to warranty. influence of drugs, alcohol or medication. 2.1. SAFETY INSTALLATION... -
Page 8: Safety Operation
Do not operate an equipment that has been Stand clear of winch wire rope and load and modified without previous PROWINCH® approval. keep other away while winching. Winch damper helps to prevent wire rope recoil Do not use vehicle to pull load on winch wire in the event of a wire rope failure. - Page 9 Safety Precautions Do not exceed winch or Do not route electrical cables Always inspect winch rope, winch rope rated capacity. across sharp edges, near parts that hook, and slings before operating get hot and/ or through or near winch. Frayed, kinked or damaged moving parts.
- Page 10 Safety Precautions 2.3. GENERAL ENVIROMENTAL PRECAUTIONS DANGER: The following environmental conditions can cause malfunction of the winch. The following environmental conditions may cause malfunctions in the equipment. When operated outdoor, a shelter should be used for extreme weather conditions: below -10º C or above 40º C If used near chemicals, corrosive gas or explosives may cause an explosion.
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Page 11: Installation
Specifications SPECIFICATIONS 3. Unpacking When unpacking, check to make sure all parts is included. Refer to Winch Assembly Drawing and Parts List (both with respective item numbers) at the end of this manual. 3.1. Installation Mount winch to the vehicle by using high strength cap screw. It should be aligned and secured to a solid part of the vehicle (front or rear) where the full rated load will be evenly distributed. -
Page 12: Plumbing Connections
Specifications 3.4 Plumbing connections Keep all hoses away from any areas where heat may be considered too extreme such as an exhaust manifold or turbo. Lines should not be allowed to rub on any abrasive or vibrating surfaces. In some applications, right angle fit- tings on the directional valve and motor or balance valve are necessary to make hose mounting more flexible. - Page 13 Specifications Procedures to widing the cable Wind the cable around the drum by opening the side of the adjustable frame with a wrench. Ways to wind the cable: from the bottom and up, both ends of the cable come out throughthe lower side of the winch giving 5 to 6 turns minimum of it, one towards where it ishe load and the other next to the operator's assistant, who holds the cable tightly and guides itpulling or delivering according to the direction of operation.
- Page 14 Specifications PWCG3T Lever Instructions Diagram RELEASE COUPLING FAST SLOW REVERSE FAST NEUTRAL SLOW PWCD5T y PWCG5T Lever Instructions Diagram RELEASE COUPLING REVERSE FAST NEUTRAL SLOW GEARBOX PARAMETERS FAST SLOW FAST Capacity (Ton) Velocity (m/mm) Version 1.0 | 15...
- Page 15 Get it going and go through all the gears both ways. This ensures that all components are in good condition so you can trust Winch when you need it. Contact Prowinch® for technical assistance, spare parts and repairs.
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Page 16: Warranty
Specifications WARRANTY Prowinch guarantees for 3 years from the date of purchase, the operation of this product against any defect in the materials and workmanship used for its manufacture. Our Warranty includes repair or replacement of components at no charge to the customer, including workforce. - Page 17 Lack of break-in and oil change in the first 20 hours in equipment with engines at combustion. Maintenance costs are not covered by the Warranty. No other verbal or written warranty other than the one expressed here will be recognized by Prowinch Version 1.0 | 18...
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Page 18: Honda Engine
Honda Engine ENGINE SAFETY Honda engines are designed to give safe and dependable service if oper ated according to instruc- tions. Read and understand this Owner's Manual before operating the engine. Failure to do so could result in per sonal injury or equipment damage. To prevent fire hazards and to provide adequate ventilation, keep the engine at least 1 meter (3 feet) away from buildings and other equip ment during operation. - Page 19 Honda Engine Read these labels before you operate the engine. GASOLINE WARNING LABEL Version 1.0 | 20...
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Page 20: Component Identification
Honda Engine COMPONENT IDENTIFICATION Version 1.0 | 21... - Page 21 Honda Engine BATTERY CONNECTIONS (QAE TYPE) Use a 12 volt battery with an ampere-hour rating of at least 18 AH. Connect the battery positive (+) cable to the starter solenoid terminal, as shown. Connect the battery negative (-) cable to an engine mounting bolt, frame bolt, or other good engine ground connection.
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Page 22: Remote Control Linkage
Honda Engine REMOTE CONTROL LINKAGE For throttle and choke cables The throttle and choke control levers are provided with holes for optional cable attachment. The following il- lustrations show installation examples for a solid wire cable and for a braided wire cable. If using a braided wire cable, add a return spring as shown. -
Page 23: Pre-Operation Check
Honda Engine PRE-OPERATION CHECK 1. ENGINE OIL NOTICE Engine oil is a major factor affecting engine performance and service life. Nondetergent oils and 2 stroke engine oils are not recommended because they have inadequate lubricating characteristics. Be sure to check the engine on a level surface with the engine stopped. Use Honda 4-stroke oil, or an equi valent high-de- tergent, premium quality motor oil certified to... - Page 24 Honda Engine REDUCTION GEAR OIL <1/2 reduction with automatic centrifugal clutch> 1. Remove the oil filler cap and wipe the dipstick clean. 2. Insert the dipstick into the filler neck, but do not screw it in. 3. If the level is low, fill to the upper level mark with the same oil that is recommended for the engine (see engine oil recommendations on page 8).
- Page 25 Honda Engine AIR CLEANER NOTICE Never run the engine without the air cleaner. Rapid Check the air cleaner element to be sure they engine wear will result from contaminants, such as are clean and in good condition. dust and dirt, being drawn through the carburetor Clean or replace the elements if necessary and into the engine.
- Page 26 Honda Engine FUEL Your engine is designed to use any gasoline that has a pump octane number (R + M) of 86 or higher, or that has a research oc tane number of 91 or higher. Gasoline pumps at service station normally display the pump octane number.
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Page 27: Gasoline Containing Alcohol
Honda Engine GASOLINE CONTAINING ALCOHOL If you decide to use a gasoline containing alcohol (gasohol), be sure its oc tane rating is at least as high as that recommended by Honda. There are two types of "gasohol": one containing ethanol, and the other containing methanol. -
Page 28: Operation
Honda Engine Pull the starter grip lightly until resistance is felt, then pull briskly. I NOTICE I Do not allow the starter grip to snap back against the engine. Return it gently to prevent damage to the starter. With electric starter (OAE type): Turn the engine switch to the START position and hold it there until the engine starts. -
Page 29: Oil Alert System
Honda Engine Oil Alert System The Oil Alert system is designed to prevent engine damage caused by an insufficient amount of oil in the crankcase. Before the oil level in the crankcase can fall below a safe limit, the Oil Alert system will automatical ly shut down the engine (the engine switch will remain in the ON position). -
Page 30: Stopping The Engine
Honda Engine STOPPING THE ENGINE To stop the engine in an emergency, turn the engine switch to the OFF position. Under normal conditions, use the following procedure: Move the throttle lever fully to Turn the engine switch to the OFF the right. -
Page 31: Maintenance Schedule
Honda Engine Maintenance Schedule Every 3 Every 6 Every year Performed at every indicated monthor operating hour interval, whichever First month Each ITEM months or months or or 20 Hrs. comes first. 50 Hrs. 100 Hrs. 300 Hrs. Check Level Engine Oil Change Reduction gear oil... -
Page 32: Engine Oil
Honda Engine ENGINE OIL WARNINGS Used motor oil may cause skin cancer if repeatedly left in con tact with the skin for prolonged periods. Although this is unlikely unless you handle used oil on a daily basis, it is still advisable to thoroughly wash your hands with soap and water as soon as possible after handling used oil. -
Page 33: Air Cleaner Service
Honda Engine 2. Air cleaner service A dirty air cleaner will restrict air flow to the carburetor. To prevent car buretor malfunction, service the air cleaner regularly. Service more fre quently when operating the engine in extremely dusty areas. Never use gasoline or low flash point solvents for cleaning the air cleaner element. A fire or explosion could result. - Page 34 Honda Engine <Cyclone Type> Remove the wing nut and the air cleaner cover. Remove the ele ments and separate them. Care fully check both elements holes or tears and replace if dam aged. Foam element: Wash the element in a solu- tion of household deter gent and warm water, then rinse thoroughly, or wash in nonflam mable or high flash point solvent.
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Page 35: Sediment Cup Cleaning
Honda Engine Unscrew the wing nut, remove the air cleaner cover and remove the element. Wash the element in a solution of household detergent and warm water, then rinse thoroughly, or wash in nonflammable or high flash point solvent. Allow the element to dry thoroughly. Soak the element in clean engine oil and squeeze out the excess oil. -
Page 36: Spark Plug Service
Honda Engine 4. Spark plug service Recommended spark plug: BPR6ES (NGK) W20EPR-U (ND) NOTICE Use only the recommended spark plugs or equivalent. Spark plugs which have an improper heat range may cause engine damage. To ensure proper engine operation, the spark plug must be properly gap ped and free of deposits. -
Page 37: Spark Arrester Maintenance (Optional Part)
Honda Engine 5. After the spark plug is seated, tighten with a spark plug wrench to com- press the washer. NOTE: If installing a new spark plug, tighten 1/2 turn after the spark plug seats to compress the washer. If reinstalling a used spark plug, tighten 1/8-1/4turn after the spark plug seats to compress the washer. -
Page 38: Carburetor Adjustment
Honda Engine 5. Use a brush to remove carbon deposits from the spark arrester screen. NOTICE Be careful not to damage the spark arrester screen. NOTE: The spark arrester must be free of breaks and holes. Replace, if necessary. 6. Install the spark arrester and the muffler in the reverse order of disassembly. 6. - Page 39 Honda Engine After the pilot screw is correctly adjusted, turn the throttle stop screw to obtain the standard idle speed. Standard idle speed: 1400 ± 150 rpm. TRANSPORTING STORAGE WARNINGS • To avoid severe burns or fire hazards, let the engine cool before trans porting it or storing it indoors.
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Page 40: Troubleshooting
Honda Engine Change the engine oil. Remove the spark plug and pour about a tablespoon of clean. engine oil into the cylinder. Crank the engine several revolutions to distribute the oil, then reinstall the spark plug. Pull the starter rope slowly until resistance is felt. Continue pulling until the notch on the starter pulley aligns with the hole on the recoil starter (see illustration below). -
Page 41: Specifications
Honda Engine Is there a spark at the spark plug? a. Remove the spark plug cap. Clean any dirt from around the spark plug base, then remove the spark plug. b. Install the spark plug in the plug cap. c. Turn the engine switch on. d. - Page 42 Honda Engine GX340 - GX390 DIMENSIONS & WEIGHT GX340 GX390 Description code GC05 GCAA Cyclone Type 390 x 450 x 435 mm LENGTH x WIDTH x HEIGHT (15.4 X 17.7 X 17.1 in) Dry Weight 31 kg (68.4 lb) Engine Type 4 - Stroke, overhead valve, single cylindrer 377 cc (20.6 cu in) 270 cc (16.5 cu in)
- Page 43 Honda Engine QAE TYPE Version 1.0 | 44...
- Page 44 Honda Engine Except QAE Type NOTE: Wiring diagrams may vary according to the types. Version 1.0 | 45...
- Page 45 Mitsubishi Meiki Engine 3.SAFE USE This mark denotes those items that are very important for safety. Please be sure to obey them. Do not allow people who do not understand this owner’s manual to operate the engine. Do not run engine indoors or where the ventilation is poor. (The exhaust gas contains carbon monoxide, an odor- less and harmful substance.) Do not place hands or feet near moving or rotating parts.
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Page 46: Component Names
Mitsubishi Meiki Engine 3.2 Emission Label Emission label “COMPONENT NAMES” 3.3 Component Names Fuel tank cap Fuel tank Speed control lever (Operating lever) Engine Switch Fuel cock (The type differs depending on specification) Recoil starter grip Air cleaner (The type differs depending on specification) Muffler Spark plug cap... -
Page 47: Fuel And Engine Oil
Mitsubishi Meiki Engine Oil gauge & oil filler cap Oil drain plug Power take off shaft Emission label Fuel and Engine Oil Fuel • Use clean, fresh, unJeaded gasoline. (Do not use leaded gasoline.) • Use gasoline within 30 days of purchase. Do not use old gasoline. Doing so could cause problems. •... -
Page 48: Fuel Tank Capacity
Mitsubishi Meiki Engine 3.5 PRE OPERATION ENGINE INSPECTION Be sure to check the following before operating the engine. Inspect the tightness of all Fuel inspection fastener screws • Is there gasoline in the tank? • Are all the screws tight? •... -
Page 49: Starting And Stopping Engine
Mitsubishi Meiki Engine 3.6 STARTING AND STOPPING ENGINE Before starting the engine, carefully read and understand the "SAFE USE" and “PRE-OPERATION ENGINE INSPECTION” sections of this instruction manual. Fuel Cock Engine switch (Rocker Type) Cock type without strainer OPEN START Cock type with strainer cup Push the engine switch to the ON (I) position. -
Page 50: Recoil Start
Mitsubishi Meiki Engine Speed control lever Choke lever & Engine Switch • Close the choke fully during Open the speed control lever a cold weather or when the engine little toward the high-speed side. is hard to start. • Open the choke partially or fully during hot weather or when the engine has warmed up. - Page 51 Mitsubishi Meiki Engine Care Of The Engine Daily and regular care of the engine is important to assure safe, proper, and long-term oper- ation of the engine. Refer to the regular inspection table when conducting inspections and maintenance. Regular inspection table Before Every Every...
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Page 52: Inspection And Maintenance
Mitsubishi Meiki Engine general use conditions. The equipment used or the work area could cause engine operation to degrade from debris or dust. In such a case, stop work and clean the engine in a safe area. INSPECTION AND MAINTENANCE Before each operation Adding engine oil Cleaning and inspecting... -
Page 53: Change The Engine Oil
Mitsubishi Meiki Engine First 25 hours and each 50 hours of operation Change the engine oil Clean maintain the spark plug Drain Plug Oil Gauge (Only the first 25 hours) Remove the carbon attached to the While the engine is still warm, drain electrode, polish the electrode with the oil from the drain plug and re- emery paper, and adjust the electrode... - Page 54 Mitsubishi Meiki Engine Long Term Storage If the engine is not used for more than 30 days, changes in the fuel quality could cause poor engine starting, etc., so to prevent this loosen the fuel drain screw to drain out the fuel from the carburetor. Also open the fuel cock to drain the fuel from the fuel tank.
- Page 55 PWCD5T PWCD5T TECHNICAL PARAMETERS 1.100 PARAMETERS GEAR FAST SLOW FAST SLOW CAPACITY SPEED CODE PWCD5T CAPACITY 11.023 Lb SPEED 13 - 79 Ft / Min WARRANTY MOTOR Electrical Starting 1 Year Included TOTAL WEIGHT 326 Lb 2 Year Extended TRANSMISSION Mechanics 10Years Parts Service Avalability APPLICATION...
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Page 56: Technical Parameters
PWCD5TTM WINCHE PWCD5TTM TECHNICAL PARAMETERS 1400 Dimensions in mm PARAMETERS GEAR FAST SLOW FAST SLOW CAPACITY SPEED CODE PWCG3T Pulling APPLICATION 11.000 Lb CAPACITY SPEED 18 - 29 Ft / Min Diesel 18 f - 9p MOTOR 19 L / min OIL FLOW 1.400 psi PRESSURE... -
Page 57: Technical Specifications
PWCG1T TECHNICAL SPECIFICATIONS Winche PWCG1T Technical Parameters PARAMETERS GEAR REVERSE FAST SLOW CAPACITY SPEED CODE PWCG1T CAPACITY 1.763 Lb SPEED 33 - 49 Ft / Min MOTOR 4Hp Mitsubishi Gasoline TOTAL WEIGHT 84 Lb TRANSMISSION Manual Version 1.0 | 58... - Page 58 PWCG3T WINCHE PWCG3T TECHNICAL PARAMETERS PARAMETERS GEAR REVERSE FAST SLOW CAPACITY SPEED CODE PWCG3T CAPACITY 6.613 Lb SPEED 13 - 30 Ft / Min MOTOR Honda GX200 - 6.5 HP TOTAL WEIGHT 181 Lb TRANSMISSION Manual APPLICATION Pulling & Lifting WARRANTY 3 GEAR INCLUDED Version 1.0 | 59...
- Page 59 PWCG5T WINCHE PWCG5T TECHNICAL PARAMETERS Dimensions in mm 1.100 PARAMETERS GEAR FAST SLOW FAST SLOW CAPACITY SPEED CODE PWCG3T CAPACITY 11.023 Lb SPEED 13 - 79 Ft / Min MOTOR Honda GX390 Gasoline TOTAL WEIGHT 304 Lb TRANSMISSION Mechanics APPLICATION Pulling WARRANTY 3 GEAR INCLUDED Version 1.0 | 60...
- Page 60 PWCG120 WINCHE PWCG120 TECHNICAL PARAMETERS Dimensions in mm PARAMETERS GEAR FAST SLOW FAST SLOW CAPACITY SPEED CODE PWCG120 Pulling APPLICATION 12.000 Lb CAPACITY SPEED 13 - 66 Ft / Min Honda GX390 Gasoline MOTOR 19 L / min OIL FLOW 1.400 psi PRESSURE 3/8”...
- Page 61 Index Index PROWINCH® DISCLAIMER............5 SAFETY PRECAUTIONS.............6 Applications For PWRT Prowinch® Winches..6 Mandatory Use Of............7 Safety Installation............8 Safety Operation............9 General Enviromental Precautions......11 SPECIFICATIONS...............12 Unpacking...............12 Installation...............12 Mounting solenoid valve assembly......13 Electrical connections..........13 Plumbing connections..........13 Cautions................13 4 Speed Winch Operations........14 Procedure for winding the cable......14 Warranty................17...
- Page 62 Lima, Peru www.prowinch.pe ® Av Mansiche 1586, Trujillo, La Libertad, Peru 51 44 618700 ventas@dezajacobs.com Equipos De Izaje www.dezajacobs.com Prowinch Chile Spa Www.prowinch.cl Parque Riesco 3407, Recoleta, Región Metropolitana, Chile Prowinch Colombia Sas +56-2-26218989 www.prowinch.co Cl. 163a #20-28, Bogotá Colombia...
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