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Prowinch PWMD Series User Manual And Security Warnings

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User Manual and
Security Warnings
PWMD and PWMDF
SERIES
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Summary of Contents for Prowinch PWMD Series

  • Page 1 User Manual and Security Warnings PWMD and PWMDF SERIES...

  • Page 2: Disclaimers

    PROWINCH® Prowinch® LLC declares that it has made available to the Customer each and every one of the security warnings related to the purchased product and that, as a result, it does not assume any responsibility for any damages or losses that may be suffered by the client or third parties. cause or as a direct or indirect consequence of the breach or omission of any of the instructions or safety warnings contained in the User Manual and Security Warnings corresponding to the unit purchased.

  • Page 3: Table Of Contents

    INDEX DISCLAIMERS MODELS GENERAL SAFETY WARNINGS GENERAL MAIN STRUCTURE & RUNNING PRINCIPLE - Model CD1 & MD1 Electric Hoist - Hoisting Mechanism - Traversing Mechanism - Electric Devices INSTALLATION AND ADJUSTMENT INSPECTION AND TEST PRECAUTION AND TROUBLE-SHOOTING STRUCTURAL FEATURES ANNEX TECHNICAL SPECIFICATIONS WARRANTY...

  • Page 4: Models

    MODELS PROWINCH® PWMD AND PWMDF HOIST PWMD10T24M – PWMD16T24M – PWMD20T24M PWMD2T12M - PWMD3T24M – PWMD5T24M PWMD25T18M - PWMD50T12M - PWMD50T20M PWMDF10T24M – PWMDF16T24M – PWMDF20T24M PWMDF3T24M – PWMDF5T24M PWMDF25T18M - PWMDF50T12M - PWMDF50T20M...

  • Page 5: General Safety Warnings

    GENERAL SAFETY INSTRUCTIONS Prowinch®’s Hoist is designed for delivering a safe and trustable service if it’s operated according to the instructions manual. Respect all warnings for personnel and third party safety. The inadequate operation of the equipment may cause injuries or harm the equipment.
  • Page 6 GENERAL SAFETY WARNINGS WARNING: This symbol indicates a dangerous situation which if not avoid,may cause minor or moderate wounds. It is also used for indicating unsafe practices DANGER: This symbol indicates a dangerous situations which if not avoided, may cause severe injuries or death. DANGER All operators and other users who are near the steel chain or near it’s load projection, must wear the safety equipment for this equipment.
  • Page 7 Hoist, they might get attached to the Wire rope or hook. - Wear leather gloves anytime you handle the hoist and the wire - In order to repair an equipment, use only original Prowinch® rope. parts, otherwise the operator may be in danger. The use of any - Operator should wear at least;...
  • Page 8 GENERAL SAFETY WARNINGS Handling precautions 1. Do not overload the Hoist. Make sure 2. Check the electrical connections. Vol- 3. Check frequently the hoist’s steel you are trained for using this equipment tage may vary if not properly connected chain. in case of any damage, seek for re- and doing it with the accepted load to power supply.
  • Page 9 GENERAL SAFETY WARNINGS Environmental precautions The following environmental conditions may cause mal functions in the equipment Warnings: When operated outdoor, a roof or shelter should be used for extreme weather conditions: below -10º C or above 40º C If used near chemicals, corrosive gas or explosives may cause an explosion.

  • Page 10: General

    GENERAL 1. GENERAL 1.1 Application Model CDI & MDI Electric Hoist is a kind of hoisting equipment widely used in industrial and mineral enterprises, railway, docks or warehouse. With the features of compact structure, light and handy in volume and convenience to maintenance, it can be mounted under single-beam bridge crane, straight or curved I-beam to lift loads or can be installed on the double-girder bridge crane taking the role of hoisting mechanism.

  • Page 11: Main Structure & Running Principle

    MAIN STRUCTURE & RUNNING PRINCIPLE 2. MAIN STRUCTURE & RUNNING PRINCIPLE 2.1 Overall Structure of Model CDI & MDI Electric Hoist Overall Structure of Model CDI & MDI Electric Hoist referring to fig.1a~1g. 1.Cable Lead-in Device 2.Control Cabinet of Electric Devices 3.Electric Trolley 4.Traversing Reducer 5.Traversing Motor...
  • Page 12 MAIN STRUCTURE & RUNNING PRINCIPLE Fig.1c Structure and Outline of Electric Hoist Model CD110t, H=9m~40m (apart from 16,1~15 in Fig.lc are the same as those in Fig.1a,1b) 16. Balance Wheel Device Fig.1d Structure and Outline of the Stationary Electric Hoist, Model CDI, MDI...
  • Page 13 MAIN STRUCTURE & RUNNING PRINCIPLE A1 is top mounting A2 is bottom mounting A3 is left mounting A4 is right mounting...
  • Page 14 MAIN STRUCTURE & RUNNING PRINCIPLE Fig.1f Structure and Outline of Electric Hoist Model MD1 1t~5t, (H=12m~40m) 14. Creep Lifting Motor 15. Balance Wheel Device Fig.1g Structure Outline of Electric Hoist, Model MD1 10t H=9m~40m (apart from14~15,1~13 in Fig.lg are the same as those in Fig.1a)

  • Page 15: Model Cd1 & Md1 Electric Hoist

    MAIN STRUCTURE & RUNNING PRINCIPLE 2.2 Main structure and Running Principle of the Model CD1 & MD1 Electric Hoist The hoist is formed of three parts. Hoisting Mechanism, Traversing Mechanism (stationary type has no trolley), Electric Control De- vice. MDI electric hoist is supplied with the base frame of CDI electric hoist. The hoisting motor is changed to double motor providing normal and slow lifting speeds.
  • Page 16 MAIN STRUCTURE & RUNNING PRINCIPLE The small motor is connected with the big motor through the Creep Driving Mechanism. While the small motor is turned on, the tapered brake in it is open. The small motor runs at the speed of 1380 r/min., the speed is decreased by the Creep Driving Mechanism which drives the fan braking wheel (combined with the rotor of big motor for running) and rotor of big motor turning together.
  • Page 17 MAIN STRUCTURE & RUNNING PRINCIPLE...
  • Page 18 MAIN STRUCTURE & RUNNING PRINCIPLE...
  • Page 19 MAIN STRUCTURE & RUNNING PRINCIPLE...
  • Page 20 MAIN STRUCTURE & RUNNING PRINCIPLE...
  • Page 21 MAIN STRUCTURE & RUNNING PRINCIPLE...
  • Page 22 MAIN STRUCTURE & RUNNING PRINCIPLE...

  • Page 23: Traversing Mechanism

    MAIN STRUCTURE & RUNNING PRINCIPLE 2.2.2 Traversing Mechanism Through the traversing reducer, the motor drives a pair of driving wheels of the trolley, causing the hoist moving under along I beam rail. The traversing motor is also a conic rotor motor with brake device. A flat brakering is used for the brake so that the braking torque is comparative smaller, and the braking process slow to avoid the load from vacillation when stopping the trolley.
  • Page 24 MAIN STRUCTURE & RUNNING PRINCIPLE 1. Locking Screw 2. Holding Nut 3. Fan Brake Wheel 4. Conic Braking Lining 5. Rear-cover 6.Supporting Ring 7. Pressure Spring 8. Stator 9.Rotor Fig.4 Structure of Hoisting Motor of Electric 10.Front-cover Hoist Model CDI0.5t~5t 11.
  • Page 25 MAIN STRUCTURE & RUNNING PRINCIPLE Fig. 6 The Double-motor Group of Electric Hoist Model MDI 0.5t~5t Fig.7a The Double-motor Group of Electric Hoist Model MDI 10t...

  • Page 26: Electric Devices 2

    MAIN STRUCTURE & RUNNING PRINCIPLE Fig.7b The Double-motor Group of Electric Hoist Model MDI 10t 2.2.3 Electric Devices The electric devices of the electric hoist Model CDI, MDI consists of Control Cabinet, Push Button Station and Power-cut Space Limi- ter. The electrical principle scheme refers Fig. 9a~9b (Electricity Components in the Fig. please refer Table 2). Control Cabinet is mounted to electric trolley with a connecting shelf.
  • Page 27 MAIN STRUCTURE & RUNNING PRINCIPLE The push button station of Model CDI electric hoist provides such buttons. Stop(off ),Start(on),Up(Δ),Down( ),Left(<J ),right([>),Forward(+),Backward(0). The same of Model MDI provides: Stop(off ), Start(on),Creep Up(Δ),Fast Up(Δ),Fast Down( ),Creep Down( ),Left( <J ),Right([> ),Forward(+),Backward(0). The Forward(+)& Backward(0) are prepared for Bridge Crane moving. The Electrical Devices is designed possessing both mechanical and electrical interlock.
  • Page 28 MAIN STRUCTURE & RUNNING PRINCIPLE...
  • Page 29 MAIN STRUCTURE & RUNNING PRINCIPLE...

  • Page 30: Installation And Adjustment

    INSTALLATION AND ADJUSTMENT 3. INSTALLATION AND ADJUSTMENT 3.1 INSTALLATION 3.1.1 When the hoist is shipped to the installation site, to care that no damage has been done during the transportation. 3.1.2 The hoist runs with the fixed and standard rail(see Table 1a,1b). In order to match the variable I beam rails, user should select standard rail referring the tables or design by themselves ( the rail must be in compliance with related standard).While installing, the width between traversing wheels can be adjusted with Gaskets P (See Fig.1).

  • Page 31: Inspection And Test

    INSPECTION AND TEST 4. INSPECTION AND TEST 4.1 Check whether all the locations of lubrication have been sufficiently greased. (Ref. to Table 3, Table 4). 4.2 Check whether the hoist and rail has been connected reliably. 4.3 The step-down of power voltage must not be less than 90% at the installation site (Care must be taken to avoid the voltage from excessive reducing caused by long length or small section of cable).

  • Page 32: Precaution And Trouble-Shooting

    PRECAUTION AND TROUBLE-SHOOTING 5 . PRECAUTION AND TROUBLE-SHOOTING 5.1 PRECAUTION 5.1.1 The electric hoist should be operated by such person who should understand the structure and properties of the hoist and be familiar with the safety and operation regulations. 5.1.2 The space limiter is a security device for preventing the hook from exceeding the limit position when it moves up or down. It should not be used frequently as a path switch.
  • Page 33 PRECAUTION AND TROUBLE-SHOOTING...

  • Page 34: Structural Features

    STRUCTURAL FEATURES Fig. 2 Constructional Drawing for PWMD3T24M and PWMD5T24M 1. Speed reducer 12. Switch connector 23. Coupling screw 2. Drum device 13. Control box 3. Rope guide device 14. Lifting motor 4. Coupling 15. Coupling screw 5. Intermediate shaft 16.
  • Page 35 STRUCTURAL FEATURES Fig. 3 Constructional Drawing for PWMD10T24M 1. Speed reducer 12. Heavy hammer limiter 23. Intermediate shaft 2. Right rotation rope guide 13. Drum cover 24. Solid coupling 3. Drum device 14. Hook device 4. Balance wheel device 15. Rod limiter 5.
  • Page 36 STRUCTURAL FEATURES Fig. 4 Constructional Drawing for Speed Reducer 1. Bearing cover 12. Gear teeth 23. Snap ring 2. Bearing cover 13. Gear box body 24. Hollow shaft 3. Bearing cover 14. Bearing 25. Bearing 4. Oil plug 15. Bearing cover 26.
  • Page 37 STRUCTURAL FEATURES Fig. 5 Constructional Drawing for Lifting motor 1. Ring shield 12. Bearing 23. Fan cover 2. Bearing 13. Shield cap 24. Screw 3. Snap ring 14. Rivet 25. Spring washerpring washer 4. Coupling screw 15. Nameplate 5. Spring washer 16.
  • Page 38 STRUCTURAL FEATURES Fig. 6 Constructional Drawing for Double speed motor 1. Bearing 14. Double speed body 27. Ring shield 2. Snap ring 15. Bearing 28. Double speed intermediate gear 3. Screw 16. Double speed big gear wheel wheel 4. Washer 17.
  • Page 39 STRUCTURAL FEATURES Fig. 7 Constructional Drawing for Electric trolley driving device 1.Travelling motor 12. Flat key 2. Coupling screw 13. Ring shield 3. Bearing cap 14. Travelling motor small gear 4. Travelling speed reducer body 15. Washer 5. Sealing gasket 16.
  • Page 40 STRUCTURAL FEATURES Fig. 8 Constructional Drawing for Electric trolley 1. Wall board 12. Washer of trolley bolt 2. Wheel axle 13. Trolley bolt groove nut 3. Space ring 4. Ring shield 5. Shield cap 6. Bearing 7. Driving wheel 8. Ring shield 9.
  • Page 41 STRUCTURAL FEATURES Fig. 9 Outline Structure Drawing for PWMD 0.25T Electric hoist 1. Hoisting speed reducer 10. Traveling motor 2. Driven wheel system 11. Bottom switch 3. Drum equipment 4. Hook assembly 5. Hoisting motor 6. Electric wheel system 7. Heavy hammer limiter 8.
  • Page 42 STRUCTURAL FEATURES Fig. 10 Outline Structure Drawing for PWMDF3T24M – PWMDF5T24M Fixed hoist 1. Hoisting speed reducer 8. Heavy hammer limiter (for 5T use) 2. Drum equipment 9. Electric wheel system 3. Rope guide device 4. Control button 5. Hoisting motor 6.
  • Page 43 STRUCTURAL FEATURES Fig. 10 Outline Structure Drawing for PWMDF3T24M – PWMDF5T24M Fixed hoist 1. Hoisting speed reducer 8. Heavy hammer limiter (for 5T use) 2. Drum equipment 9. Electric wheel system 3. Rope guide device 4. Control button 5. Hoisting motor 6.
  • Page 44 STRUCTURAL FEATURES Fig. 12 Outline Structure Drawing for PWMDF16T24M and PWMDF20T24M Fixed hoist 1. Hoisting speed reducer 8. Hook assembly 2. Drum equipment 9. Electric wheel system 3. Hoisting weight limiter 4. Heavy hammer limiter 5. Rope guide device 6. Hoisting motor 7.
  • Page 45 STRUCTURAL FEATURES Fig. 13 Outline Structure Drawing for PWMD3T24M and PWMD5T24M Electric Hoist 1. Hoisting speed reducer 12. Electric system 2. Drum equipment; 13. Flexible cable introducer 3. Rope guide device 14. Electric wheel system 4. Hoisting motor 5. Control button 6.
  • Page 46 STRUCTURAL FEATURES Fig. 14 Outline Structure Drawing for PWMD3T24M and PWMD5T24M Electric hoist 1. Hoisting speed reducer 12. Electric system 2. Drum equipment 13. Flexible cable introducer 3. Rope guide device 14. Beam-balanced device 4. Hoisting motor 15. Electric wheel system 5.
  • Page 47 STRUCTURAL FEATURES Fig. 15 Outline Structure Drawing for PWMD10T24M Electric hoist 1. Hoisting speed reducer 12. Traveling reducer 2. Drum equipment; 13. Electric apparatus 3. Balance weight for hoisting weight limiter 14. Flexible cable introducer 4. Heavy hammer limiter 15. Beam-balanced device 5.
  • Page 48 STRUCTURAL FEATURES Fig. 16 Outline Structure Drawing for PWMD16T24M and PWMD20T24M Electric Hoist 1. Hoisting speed reducer 12. Traveling reducer 2. Drum equipment 13.Electric system 3. Hoisting weight limiter 14. Electric wheel system 4. Heavy hammer limiter 15. Flexible cable introducer 5.
  • Page 49 STRUCTURAL FEATURES Fig. 17 Outline Structure Drawing for PWMDF3T24M and PWMDF5T24M Fixed Hoist 1. Hoisting speed reducer 2. Drum equipment 3. Rope guide device 4. Hoisting two-speed motor set 5. Control button 6. Hook assembly 7. Hoisting weight limiter 8. Heavy hammer meter limiter (for 5T use) 9.
  • Page 50 STRUCTURAL FEATURES Fig. 18 Outline Structure Drawing for PWMDF10T24M Fixed Hoist 1. Hoisting speed reducer 8. Hook assembly 2. Drum equipment 9. Heavy hammer limiter 3. Balance weight for hoisting weight limiter 10. Electric system 4. Hoisting weight limiter 5. Rope guide device 6.
  • Page 51 STRUCTURAL FEATURES Fig. 19 Outline Structure Drawing for PWMDF16T24M and PWMDF20T24M Fixed Hoist 1. Hoisting speed reducer 8. Hook assembly 2. Drum equipment 9. Electric wheel device system 3. Hoisting weight limiter 4. Heavy hammer limiter 5. Rope guide device 6.
  • Page 52 STRUCTURAL FEATURES Fig. 20 Outline Structure Drawing for PWMD0.5T12M Electric Hoist 1. Hoisting speed reducer 12. Electric system 2. Drum equipment 13. Flexible cable introducer 3. Rope guide device 14. Electric wheel system 4. Hoisting two-speed motor set 5. Control button 6.
  • Page 53 STRUCTURAL FEATURES Fig. 21 Outline Structure Drawing for PWMD3T24M and PWMD5T24M Electric Hoist 1. Hoisting speed reducer 12. Electric system 2. Drum equipment 13. Flexible cable introducer 3. Rope guide device 14. Electric wheel device 4. Hoisting two-speed motor set 15.
  • Page 54 STRUCTURAL FEATURES Fig. 22 Outline Structure Drawing for PWMD10T24M Electric Hoist 1. Hoisting speed reducer 12. Traveling reducer 2. Drum equipment 13. Electric system 3. Balance weight for heavy hammer limiter 14. Flexible cable introducer 4. Heavy hammer limiter 15. Beam-balanced device 5.
  • Page 55 STRUCTURAL FEATURES Fig. 23 Outline Structure Drawingfor PWMD16T24M and PWMD20T24M Electric Hoist 1. Hoisting speed reducer 12. Traveling reducer 2. Drum equipment 13. Electric system 3. Heavy hammer limiter 14. Electric wheel system 4. Heavy hammer limiter 15. Flexible cable introducer 5.

  • Page 56: Annex

    ANNEX 7. ANNEX ANNEX 1 Adjustment of tapered motor brake Please confirm power off and no-load on the hook before adjusting the motor brake, otherwise it can not adjust. (I). The adjustment of fan brake wheel on tapered motor brake The brake ring may be stuck under the effect of temperature or humidity, and the motor blockage will occur if power on at this time.
  • Page 57 ANNEX PWMD 0.5 - 5T Brake PWMD 0.5 ton - 5 ton brake PWMD 0.5T - 5T and PWMF 0.5T -5T brake adjustment 1. Dismount the motor fan cover, check the axial movement of fan blade brake wheel using lever, the normal movement is around 2 mm.
  • Page 58 ANNEX PWMD 10T, 16T and 20T brake adjustment: 1. Dismount the motor air window 4, check the axial movement of fan blade brake wheel using lever 3, the normal movement is around 2 mm. 2. If the brake glide amount is large after using a stage, the adjustment method is to loose screw 1, rotate counter clockwise the adjustable locknut 2 about 1 - 2 scales, then tighten the screw 2.
  • Page 59 ANNEX PWMD 10T, 16T and 20T brake adjustments ANNEX 2 Lubrication Schematic Diagram PWMD single speed electric hoist PWMD double-speed electric hoist...
  • Page 60 ANNEX ANNEX 3 Electric diagram for PWMD Electric Hoist Connecting box (fixed on M1) Note: M2 is not used in fixed electric hoist...
  • Page 61 ANNEX Control Principle Diagram for PWMD 0.25T Electric Hoist Note: 1. Temperature controlled switch Rt is optional to assembly by user, when ordering. 2. M2 are all not adopted in fixed electric hoists.
  • Page 62 ANNEX Electricity Schematic Diagram for PWMD 0.5 - 1 T Electric Hoist Note: 1. M2 is not adopted in fixed electric hoist. 2. Temperature controlled switch R1 is selected to assembly by user, when ordering. 3. Underlined manufacture unit in diagram has been wired; users only need to connect solid-line part. Wiring Diagram for PWMD 0.5 - 2.95 ton Electric Hoist...
  • Page 63 ANNEX Note: 1. Temperature controlled switch Rt is optional to assembly by user, when ordering. 2. M3 in diagram is only used for 10t and 16t and 20t traveling electric hoist. 3. M2, M3 are not adopted in fixed type electric hoists Electricity Schematic Diagram for PWMD3T - 20T Electric Hoist Note: 1.
  • Page 64 ANNEX Wiring diagram of PWMD3T - 20T Electric hoist for users Note: 1. M3 is not adopted in fixed type electric hoist. 2. Temperature controlled switch R1 is selected to assembly by user when ordering. 3. Underlined manufacture unit in diagram has beenwired; users only need connect solid-line part.
  • Page 65 ANNEX Note: 1. Temperature controlled switch Rt is optional to assembly by user, when ordering. 2. M4in diagram is only used for 10t and 16t and 20t. 3. M3and M4arenot adopted in fixed type electric hoist. 4. Heavy hammer limitXS is only used in 5 - 20t. Note: 1.

  • Page 66: Technical Specifications

    TECHNICAL SPECIFICATIONS b. PWMD3T24M...
  • Page 67 TECHNICAL SPECIFICATIONS c. PWMD5T24M...
  • Page 68 TECHNICAL SPECIFICATIONS d. PWMD10T24M...
  • Page 69 TECHNICAL SPECIFICATIONS e. PWMD16T24M...
  • Page 70 TECHNICAL SPECIFICATIONS f. PWMD20T24M...
  • Page 71 TECHNICAL SPECIFICATIONS g. PWMD25T18M...
  • Page 72 TECHNICAL SPECIFICATIONS h. PWMD50T12M...
  • Page 73 TECHNICAL SPECIFICATIONS i. PWMD50T20M...
  • Page 74 TECHNICAL SPECIFICATIONS j. PWMDF3T24M...
  • Page 75 TECHNICAL SPECIFICATIONS k. PWMDF5T24M...
  • Page 76 TECHNICAL SPECIFICATIONS l. PWMDF10T24M...
  • Page 77 TECHNICAL SPECIFICATIONS m. PWMDF16T24M...
  • Page 78 TECHNICAL SPECIFICATIONS n. PWMDF20T24M...
  • Page 79 TECHNICAL SPECIFICATIONS o. PWMDF25T18M...
  • Page 80 TECHNICAL SPECIFICATIONS p. PWMDF32T18M...
  • Page 81 TECHNICAL SPECIFICATIONS q. PWMDF50T12M...
  • Page 82 TECHNICAL SPECIFICATIONS r. PWMDF50T20M...

  • Page 83: Warranty

    WARRANTY 9. WARRANTY 1) Warranty is only valid with the receipt or legal invoice for a period of 3 years from it’s issue date and with the Prowinch maintenance up to date (yearly) 2) This lifting equipment, even though it was designed to lift or pull weight, it’s not designed lo lift people or similar objects. People must keep away from the wire rope (or chain), hook and load.

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