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Summary of Contents for Viessmann KOB PYROMAT DYN
- Page 1 Operating and maintenance instructions for plant operators Group DYN 45 to DYN 85 5726 783 Original German version Issue 1.0 Please keep safe!
- Page 2 Issue Date Comment 27.03.2009 Release Page 2 of 72 PYROMAT DYN45 - DYN85 Issue 1.0 5726 783...
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Page 3: Important Basic Information
1 Important basic information This chapter will familiarise you with the layout of the operating and maintenance instructions so that you will be able to find information in this document quickly and with assurance. The operating and maintenance instructions use symbols and signs that make it easier for you to locate information. -
Page 4: Legal Notes
1.3 Legal notes 1.3.1 Liability, warranty and guarantee Liability The information, data and instructions provided in the operating and maintenance instructions were up-to-date at the time of printing. Claims can not be raised for heating systems previously supplied, on the basis of the information, diagrams and descriptions in this document. -
Page 5: Table Of Contents
Table of Contents Important basic information ..........3 Explanation of the symbols and signs......3 1.1.1 Symbols and signs in the text ............3 1.1.2 Symbols and signs in figures .............3 Purpose of the operating and maintenance instructions 3 Legal notes................4 1.3.1 Liability, warranty and guarantee............4 Safety notice ..............7... - Page 6 ECOTRONIC control system extensions ....37 Room unit................37 Utility water heater ............42 Air heating apparatus............44 Annexes ................46 6.4.1 Utility water heater ................48 Remote supply line ............49 Auxiliary heat generator ...........50 Servicing, cleaning ............54 Safety regulations .............54 Annual general inspection..........55 Maintenance overview ............55 Maintenance activities ............57 7.4.1...
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Page 7: Safety Notice
2 Safety notice In these operating and maintenance instructions warning notices are provided ahead of an operating procedure where there is a risk of injury to persons or property damage. The measures described for hazard prevention must be adhered to. 2.1 Meaning of warnings: The hazard symbols always appear in conjunction with a signal word. -
Page 8: Use In Accordance With The Regulations
2.3 Use in accordance with the regulations The heating system and its components are designed and constructed in accordance with the latest technology and in compliance with all recognised safety regulations. Nevertheless when such machinery is deployed, severe hazards, which could be fatal or cause injury to users and others can arise, or the heating system or other property may be adversely affected. -
Page 9: General Safety Regulations
2.6 General safety regulations All personnel who carry out tasks on the heating system must ensure that they are familiar with the documentation provided which relates to these tasks. In addition to the safety regulations stipulated in these instructions, also observe the country-specific safety regulations. -
Page 10: What To Do If You Smell Exhaust Gas
2.6.2 What to do if you smell exhaust gas Exhaust gas can lead to life endangering poisoning! Danger! 1. Switch off the heating system. 2. Ventilate affected area. 3. Close doors in living spaces. 2.6.3 What to do in the event of fire In the event of fire there is a risk of being burned and a danger of explosion! Danger! -
Page 11: Qualifications Of The Personnel
2.7 Qualifications of the personnel Activity Personnel Qualification Knowledge of operating and maintenance Installation Köb personnel, installation instructions, installation instructions specialists, heating system Hydraulics knowledge operators Experience in installation Qualified electrician with experience in All work on the electrical Electrician dealing with machinery system Experience in machinery transport... -
Page 12: Ec Declaration Of Conformity
2.8 EC Declaration of Conformity Starting up the heating boiler is prohibited until it has been determined that the facility into which this heating boiler is installed complies with the regulations of the applicable machinery directive. Page 12 of 72 PYROMAT DYN45 - DYN85 Issue 1.0 5726 783... -
Page 13: Placards On The Pyromat Dyn
2.9 Placards on the PYROMAT DYN Overview of placards on the PYROMAT DYN Fig. 1 Comply with operating and maintenance instructions! Danger of deflagration! Risk of burns! Example: PYROMAT DYN45 type plate Risk of crushing and being drawn in! 5726 783 PYROMAT DYN45 - DYN85 Issue 1.0 Page 13 of 72... -
Page 14: Safety Devices
2.10 Safety devices The components listed in the following are a part of the safety concept. Modifications and/or changes on this component are prohibited without exceptions. Defective components may only be replaced by original replacement parts of the same design. The heating system can have all poles disconnected Main switch from the electrical mains by means of the main... -
Page 15: Automatic Fuel Feed
2.10.1 Automatic fuel feed With feeding burners there is a connection, created by the transport path, between the burning material in the boiler and the fuel store. With the PYROMAT DYN heating boiler, the feed auger is also the dosing screw and is therefore always completely filled with material during operation. -
Page 16: Product Information
Flotzbachstraße 33 A-6922 Wolfurt T 0043 / (0) 5574 / 6770 – 0 F 0043 / (0) 5574 / 65707 office@kob.cc www.kob.cc, www.koeb-holzheizsysteme.com Viessmann Group Overview PYROMAT DYN Overview PYROMAT DYN front Fig. 2 Firebox door, feeder chute Top opening cleaning lid... - Page 17 Overview PYROMAT DYN Overview PYROMAT DYN rear Fig. 3 Burner control valve with actuating Boiler pump drive Return Flow Safety heat exchanger, thermal run Combustion chamber maintenance off safety valve sensor cover Automatic combustion chamber Cleaning de-ashing drive (opposite maintenance cover (opposite feed), feed) combustion chamber light barrier Exhaust blower...
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Page 18: Workplace
3.2 Workplace The following areas around the heating system must be freely accessible: All doors and covers. All inspection hatches. The heating system must be switched off during any cleaning, servicing or repair activities on the system so that safe working conditions are guaranteed. You must ensure that the heating system and the surrounding area are kept clean and tidy. -
Page 19: Commissioning
4 Commissioning General hazard! Serious injuries due to untrained personnel. Warning! 1. Only trained and experienced personnel may perform the commissioning of the heating system. 2. Training personnel may only work on the heating system whilst under supervision. 3. Commissioning work may only be carried out by Köb installation specialists or by persons authorised by Köb. -
Page 20: Operation
5 Operation 5.1 Basic menu navigation - ECOTRONIC The ECOTRONIC controller gathers all data relevant for operations and regulates the heat output and heat consumption. The boiler system is continuously monitored in all phases of operation and is kept in the optimised emissions zone. - Page 21 Meaning of the illumination of the function keys Key illuminates green: Selected function or group is in operation. Key flashes green: Parameter menu or service menu is active. Slow flashing in automatic mode: External heating demand is active. Rapid flashing in automatic mode: External heating demand is not active.
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Page 22: Factory Settings
Overview display Fig. 5 Display of the active menu, e.g. DYN Display of figure number. parameter. C, E Scrolling symbol, up/down: Display of the current values. The scroll symbol is displayed if the information can no longer be displayed on the screen. You can scroll up and down through the text, row-by-row using the navigation buttons ∧... -
Page 23: F3 Key "Pyromat Parameter
5.3 F3 key "PYROMAT Parameter" It may be necessary to alter the settings: when the fuel is changed when the heating system is adapted and optimised Alterations must only be carried out in conjunction with your installation specialists. Adjustable parameters Screen Parameters Factory setting... - Page 24 Screen Parameters Factory setting number Start boiler when the system temperature drops Storage top below target: If the temperature of the selected storage sensor drops below the system target temperature, the firing up is started when automatic mode has been selected. Storage with integrated utility water heater, 50°C utility water minimum temperature:...
- Page 25 Screen Parameters Factory setting number Date - Hours: Current Hours setting. The time shift from summertime to wintertime does not occur automatically. Date - Minutes: Current Minutes setting. Measuring mode: Activation of measurement mode for chimney sweeping measurement. The power regulation is switched off - ensure that there is sufficient heat consumption in order to avoid the burner overheating.
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Page 26: F4 Key "Pyromat Loading
5.4 F4 key "PYROMAT loading" It may be necessary to alter the settings: when the fuel is changed when the heating system is adapted and optimised Alterations must only be carried out in conjunction with your installation specialists. Adjustable parameters Screen Parameters Factory setting... -
Page 27: Keys F5 To F8 "Extended Control System
Screen Parameters Factory setting number Pause in extraction system 2: Clock circuit pause time for extraction system 2 (e.g. spring core extractor, ascending extractor,... ) Extraction system 1, hydraulics, delay time: Set switch-on delay of hydraulic drive extraction system 1. Extraction system 2, hydraulics, delay time: Set switch-on delay of hydraulic drive extraction system 2. -
Page 28: Operation With Automatic Fuel Feed
5.6 Operation with automatic fuel feed Function The fuel feed is carried out dependant upon the light barriers in the dosing container and in the combustion chamber, whilst also taking the residual oxygen into account. The primary and secondary air vents change their settings depending on the exhaust gas temperature and the residual oxygen content. -
Page 29: Filling Fuel Storage With Sliding Barextractor
Heating system is out of operation The "Silo filling" function only becomes available once the boiler has been out of operation for at least one hour. 1. If the rotary sweep or spring plates are covered with fuel: Fill fuel directly. 1. -
Page 30: Filling Fuel Storage By Blowing In
5.6.5 Filling fuel storage by blowing in Danger of back burn and deflagration! Blowing in the fuel can cause low temperature gas in the heating boiler. Under-pressure can cause this to lead to in back burn in the feed system. Warning! 1. - Page 31 Danger of deflagration! Low temperature gas can form due to fuel in the firebox during heat-up with automatic fuel feed. Caution! 1. Under no circumstances feed fuel into the firebox by hand. 2. Ensure that the firebox is empty. 1. Start heating operation: Press F2 "PYROMAT auto"...
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Page 32: Stop Heating Operation
5.6.7 Stop heating operation Danger from back burn in the fuel feed! If the boiler is switched off with the main switch without the feed auger being emptied then this can lead to back burn in the fuel feed. Warning! 1. -
Page 33: Log Operation
5.7 Log operation Before log operation ensure that the amount of heat generated can be taken off and stored by the heating system. If the amount of heat can not be taken off then this will result in an overheating of the boiler and the temperature limiting safety switch will be activated. - Page 34 Heating system is in operation Have the requisite amount of wood ready before opening the firebox door. 1. Press F1 "PYROMAT manual" button. Danger of deflagration! Low temperature gas in the upper area of the firebox can lead to deflagration. Caution! 1.
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Page 35: Heat-Up In Log Operation
5.7.2 Heat-up in log operation Ensure that the following preconditions are met: Operating pressure in the heating system is checked. The heating system is ventilated. Customer's on-site slide valves for heating feed and return are open. Ventilation apertures are open. All doors and covers are closed. -
Page 36: Check The Heating Operation
5.7.3 Check the heating operation 1. Check the exhaust gas temperature. The exhaust gas temperature should rise to 130°C to 150°C within a few minutes after pre-heating and should lie between 160°C and 200°C in long-term operation. If the exhaust gas temperature should drop again prematurely during the combustion process, then a hollow-burn has occurred. -
Page 37: Ecotronic Control System Extensions
6 ECOTRONIC control system extensions Your ECOTRONIC is extended with a multitude of heating controllers such as, e.g. heat consumers, auxiliary heat generators, solar energy. The operation of the external controllers is carried out principally on the heating system control module. The commissioning of the complete heating system is carried out by Köb installation specialists or your installation specialists. - Page 38 Screen Parameters Factory setting number Heating period 1, heating day: Mon to Sun Set day or days for which the switching times are to be applied. The heating days are selected with keys F1 (for Monday) to F7 (for Sunday). One button press day selected, one further button press...
- Page 39 Screen Parameters Factory setting number Switch-off under system temperature: Should the room unit group be switched off when the system temperature drops below a minimum? Frost protection function: With the frost protection function switched on the room unit will be switched on if there is a danger of frost.
- Page 40 Set heating curve The controller creates the flow temperature target value with the heating curve, so that a constant room temperature can be achieved even without a room temperature sensor. The steeper the gradient of the heating curve the higher the flow temperature target value with cold outside temperatures.
- Page 41 Thermostat (optional) The thermostat can be used with or without the influence of the room temperature. Thermostat Fig. 11 Switch positions Automatic: Auto The heating operation is controlled by the timer program in accordance with the setting of the ECOTRONIC. Permanent set flow temperature: The operating mode set in the ECOTRONIC will be ignored.
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Page 42: Utility Water Heater
6.2 Utility water heater Function ECO-B1 If the utility water temperature drops then this is re-heated by the boiler or the heat storage via the integrated heat exchanger. An appropriate temperature differential (selectable between differential temperature or fixed preset temperature) is a prerequisite. - Page 43 Screen Parameters Factory setting number Heating period 1, heating day: Mon to Sun Set day or days for which the switching times are to be applied. The heating days are selected with keys F1 (for Monday) to F7 (for Sunday). One button press day selected, one further button press...
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Page 44: Air Heating Apparatus
6.3 Air heating apparatus Function ECO-L The air heaters are supplied with the maximum supply temperature by the boiler storage system. The blowers are controlled by the customer's on-site switches or controllers. The hot water flow rate is controlled by the return flow temperature (flow control) and this in turn adapts the heat output of the air heater. - Page 45 Screen Parameters Factory setting number Heating period 1, end: 22:00 Set switch-off time for the air heater. This setting is only available in day / off operating mode. 06 – 23 Heating periods 2-7: Dependant on the number of heating periods (figure number 2), comprising heating days, start and end.
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Page 46: Annexes
6.4 Annexes Function ECO-N The pipeline will suffer a drop in temperature commensurate with the weather-led heating control. The charging of the utility water heater is carried out with the maximum set supply temperature. To do this the hot water is diverted by a valve to the utility water heater. This is extended to ancillary time periods by the integrated timer, whereby the room unit will be interrupted for a short time. - Page 47 Screen Parameters Factory setting number Heating period 1, start: 06:00 Set switch-over time from reduced temperature or off to normal temperature. This setting is only available with day / night or day / off operating modes. Heating period 1, end: 22:00 Set switch-over time from normal temperature to reduced temperature (or off).
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Page 48: Utility Water Heater
Heating curve See room unit extended control system. Thermostat See room unit extended control system. 6.4.1 Utility water heater Adjustable parameters Screen Parameters Factory setting number Operating mode: Timer Operating mode selection. Utility water heating is switched off. Timer The utility water heating is controlled in accordance with a timer program. -
Page 49: Remote Supply Line
Screen Parameters Factory setting number Heating period 1, end: 22:00 Adjust end release of utility water heating. This setting is only available in timer operating mode. 39 – 56 Heating periods 2-7: Dependant on the number of heating periods (figure number 35), comprising heating days, start and end. -
Page 50: Auxiliary Heat Generator
6.6 Auxiliary heat generator Heat generator function single ECO-KE An auxiliary heat generator is automatically switched in to cover the heat demand (stand-alone) after the storage heat take-off. Only the PYROMAT DYN can charge the storage. If this is put into operation then the auxiliary heat generator switches off and the closed shut-off valve prevents it being flooded through. - Page 51 Screen Parameters Factory setting number Switch-on delay: 15 minutes The release occurs after the time set has elapsed. Switch-on temperature system target -15°C temperature: If the system temperature drops below the system target temperature by this value then the switch-on delay (figure number 2) starts to run. Switch-off temperature system target -5°C temperature:...
- Page 52 Function ECO-S1 Application for simple solar systems as single control circuit for heating the utility water in the solar utility water heater. The ECO-S1 controller is an add-on module for the utility water heater controller ECO- B1(2). If the solar collector is warmer than the lower utility water then the utility water will be heated by the solar collector.
- Page 53 Adjustable parameters Screen Parameters Factory setting number Operating mode: automatic Operating mode selection. The pump is switched off, the valve is closed. Automatic Automatic heating of the solar utility water heater via differential control. Manual Emergency operation: Solar and secondary pumps are switched on, the valves are not controlled.
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Page 54: Servicing, Cleaning
7 Servicing, cleaning 7.1 Safety regulations Danger of burning due to hot system parts and ash! Warning! 1. Allow heating system to cool down. 2. You should touch the unit only at the handles and other identified parts. 3. Never touch the flue ducts or their mountings. 4. -
Page 55: Annual General Inspection
7.2 Annual general inspection Regular cleaning and maintenance of the heating system is a prerequisite for years of trouble-free operation and to achieve the maximum possible power with the optimum efficiency. Köb Customer Service personnel are available for the inspection and maintenance of the heating system. - Page 56 Maintenance intervals PYROMAT DYN System Customer operator service department Daily Inspect ash pan and combustion chamber, clean if necessary. Weekly Clean bottom ash pan. De-ashing into container (optional): Check level of ash and empty container if necessary. Exhaust gas deduster (optional): Check level of ash and empty container if necessary.
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Page 57: Maintenance Activities
7.4 Maintenance activities Ensure that the following preconditions are met before work begins: Heating system is out of operation. Main switch is switched off. Boiler has cooled down. After completing the maintenance activities switch the main switch back on. 7.4.1 Clean ash pan, combustion chamber bottom (1) Ash pan, lower combustion chamber Fig. -
Page 58: Clean Bottom Ash Pan (2)
7.4.2 Clean bottom ash pan (2) 1. Open cleaning door: Release catch and fold cover away to the side, 2. Visual check of seals: Check for wear and damage and replace if necessary. 3. Pull out ash pan and remove ash in suitable container. 4. -
Page 59: Clean Pipe Heat Exchanger (4)
7.4.4 Clean pipe heat exchanger (4) 1. Open top cleaning lid: Release lock and lift cover up until the safety catch engages. 2. Visual check of seals: Check for wear and damage and replace if necessary. Danger of injury to eyes through falling ash! The cleaning coils are pulled out above head height to clean the pipe heat exchanger - clinging ash can fall into the eyes. -
Page 60: Clean Top Combustion Chamber (6)
7.4.6 Clean top combustion chamber (6) 1. Remove maintenance cover for combustion chamber left/right: Unscrew all wing nuts and remove maintenance cover. 2. Visual check of seals: Check for wear and damage and replace if necessary. 3. Push ash downwards with cleaning device. 4. -
Page 61: Ashing Into Ash Box (Optional)
Check exhaust gas path 1. Remove left and right maintenance covers (2): Unscrew all wing nuts and remove maintenance cover. 2. Visual check of seals: Check for wear and damage and replace if necessary. 3. If the inlet cylinder is heavily soiled with ash: Remove ash and deposits from the inlet cylinder with a brush or wire brush. - Page 62 Remove ash Risk of crushing and being drawn due to automatic start of heating system! When the heating system is switched on the system controller controls all of the heating system drives. Warning! 1. Switch off the heating system the at main switch. 2.
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Page 63: Error Correction
8 Error correction 8.1 Safety regulations General hazard! Danger due to extant faults in the heating system. Warning! 1. If errors arise then you must shut-down and secure the heating system. 2. Report errors to the responsible department or person immediately. 3. -
Page 64: Error Report Table
8.3 Error report table 8.3.1 Heat generation Error report display Error sensor Possible cause Check, rectification TLSS in the front panel Incorrect target value setting in the 1. Identify cause of heat take-off being too small. Over temperature underneath the firebox door. control module. - Page 65 Error report display Error sensor Possible cause Check, rectification Level float switch in Too little water in extinguishing 1. Fill the extinguishing water container with Water level in extinguishing water container water container. water. extinguishing water 2. Cancel error with OK. container Function key F3 illuminates red.
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Page 66: Loading
8.3.2 Loading Error report display Error sensor Possible cause Check, rectification Silo is empty 1. Fill silo. Shortage of material Light barrier in dosing container Material blockage 2. Switch off main switch and clear material Function key F4 Light barriers for ember blockage. -
Page 67: Heat Distribution
8.3.3 heat distribution Error report display Error sensor Possible cause Check, rectification Sensor. . . Damage to the sensor wiring 1. Contact an electrician. Sensor interrupted or Error sensor defective shorted. . . Function key illuminates red. 5726 783 PYROMAT DYN45 - DYN85 Issue 1.0 Page 67 of 72... -
Page 68: Error Correction On Feed Systems(Optional)
8.4 Error correction on feed systems (optional) Causes for operational faults in feed systems are mostly blockages due to foreign bodies (e.g. pieces of wood or stone). Danger of crushing or being drawn in by the feed system! The switch on time for the feed system is not predictable during automatic operation of the system. -
Page 69: Commissioning For An Extended Break In Heating69
9 De-commissioning for an extended break in heating If you do not wish to use your heating system you can switch it off. We recommend that you consult with your heating specialists before and after extended periods during which the heating system is out of use. They can take appropriate measures if necessary, e.g. -
Page 70: Disposal
10 Disposal Observe disposal regulations! Observe the national regulations when disposing of any ancillary material, waste and machine parts. Contact your installation specialists or Köb customer services before final dismantling of the heating system. The dismantling of the heating system is carried out logically, in the reverse order to the assembly;... -
Page 71: Notes
11 Notes 5726 783 PYROMAT DYN45 - DYN85 Issue 1.0 Page 71 of 72... -
Page 72: Appendix
12 Appendix The following information is also enclosed with the operating instructions after this page: Data sheet 1010/1 + 2 "Wood fuels minimum requirements - Information". Data sheet 3010/1 - 5 "Boiler system loading PYROMAT DYN". Page 72 of 72 PYROMAT DYN45 - DYN85 Issue 1.0 5726 783... - Page 73 Data sheet 1010-1 Wood Fuels Minimum Requirements / Information 2009-03-01_GB A prerequisite for approval is the express permission for such by the public authority responsible. For claims to the warranty according to Section 11 of our General Terms and Conditions of Delivery, wood fuels have to meet the following conditions.
- Page 74 Data sheet 1010-2 Wood Fuels Minimum Requirements / Information 2009-03-01_GB Conveyor augers diameter min. 20 cm; drop-off route, rotary valve cross-section min. 600 cm Consequence of overstepping particle size: - Extra expenditures for correcting malfunctions - Shortened service life of the conveyor augers and drives 5) Bulk density S (kg/m³), water content W (%), size G (mm) as per ÖNORM M 7133 In automatically loaded boiler plants, the wood fuels that come to be used should be individually listed in offers and orders as follows:...
- Page 75 Data sheet 3010-1 Burner System Loader System PYROMAT-DYN 2009-03-01_GB Description The PYROMAT-DYN is a burner with patented double combustion chamber. Which means that the burner system enables optimized operation with automatic loading (shavings, chippings from waste wood, wood chippings, max. W35; G50) and may also be used with logs.
- Page 76 Data sheet 3010-2 Burner System Loader System PYROMAT-DYN 2009-03-01_GB Schematic diagram with ECOTRONIC DYN with reduced log operation (standard with accumulator as hydraulic switcher) control system module ECO-RM-00 heat consumer control accumulator as module hydraulic switcher KÖB < > accumulator additional heat generator Pyromat-DYN...
- Page 77 Data sheet 3010-3 Burner System Loader System PYROMAT-DYN 2009-03-01_GB Technical data: PYROMAT-DYN [Art. No.] KPM-DYN_45 KPM-DYN_65 KPM-DYN_85 Performance data, operation with logs Nominal heat output [kW] Max. log length [m] Firebox volume [l] Burner efficiency rate [%] 91.7 91.5 91.3 Average exhaust gas temperature [°C] Performance data, automatic operation Maximum nominal heat output [kW]...
- Page 78 Data sheet 3010-4 Burner System Loader System PYROMAT-DYN 2009-03-01_GB Dimensional drawing: front view rear view side view (opposite slide-in module) top view Feed auger available either left or right turning. Right design shown Köb Holzheizsysteme GmbH, Flotzbachstr. 33, A-6922 Wolfurt, Tel. +43/5574/6770-0, Fax 65707, E-Mail: office@kob.cc Subject to technical changes...
- Page 79 Data sheet 3010-5 Burner System Loader System PYROMAT-DYN 2009-03-01_GB Table of dimensions Pyromat-DYN [Art. No.] KPM-DYN_45 KPM-DYN_65 KPM-DYN_85 Forward flow, connection Bsp R 1¼“ R 1¼“ R 1½“ Return flow, connection Bsp R 1¼“ R 1¼“ R 1½“ Safety valve connection Bsp R ½“...
- Page 80 Köb Holzheizsysteme GmbH Flotzbachstrasse 33 A-6922 Wolfurt Tel +43 55 74 / 67 70-0 Fax +43 55 74 / 65 7 07 office@kob.cc, www.koeb-holzheizsysteme.com Viessmann Group www.viessmann.com...
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