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Summary of Contents for rotork TMP-3000
- Page 1 SMART POSITIONER PRODUCT MANUAL TMP-3000 (Old PCA and software) Rotork YTC Limited VERSION 1.23...
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Page 2: Table Of Contents
Smart Positioner TMP-3000 (Old PCA and software) Product Manual Contents Introduction ..............................4 General Information for the users ......................4 Safety precautions and Manufacturer Warranty ...................4 Product Description ............................5 General ..............................5 Main Features and Functions .......................5 Label types and contents ........................6 Product Code ............................7 Product Specification ..........................8... - Page 3 Smart Positioner TMP-3000 (Old PCA and software) Product Manual Auto Calibration Mode (AUTO CAL) ....................22 Auto 1 Calibration Mode (AUTO1) ....................22 Auto 2 Calibration Mode (AUTO2) ....................23 Manual Mode (MANUAL) ........................23 Parameter Mode (PARAM) ........................ 24 Dead-Zone (dEAdZONE, %) ......................
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Page 4: Introduction
Any changes or repairs to the product are allowed only when described in this manual. If any changes or modifications are made by the customer without a prior consultation with Rotork YTC Limited, we will not compensate for any personal or material damage that may occur. If you need to change or modify the product, please contact us. -
Page 5: Product Description
Product Description General The TMP-3000 Smart Positioner not only precisely controls the valve opening according to the electric input signal from the controller or the central control room, but also performs the auto calibration by the computation action of the built-in high performance microprocessor and PD control. It is a highly reliable positioner that performs various powerful functions such as optimum control. -
Page 6: Label Types And Contents
Smart Positioner TMP-3000 (Old PCA and software) Product Manual Label types and contents Fig. L-1 : TMP-3000 Label • MODEL : Indicates the model number and additional symbols. • EXPLOSION PROOF : Indicates certified explosion proof grade. • INGRESS PROTECTION : Indicates IP protection level. -
Page 7: Product Code
Smart Positioner TMP-3000 (Old PCA and software) Product Manual Product Code TMP-3000 Pneumatic Output Single Acting Double Acting Explosion Protection Non-Explosion Conduit – M16x1.5P – G 1/8 Pneumatic Connection 20LPM Flow Capacity 50LPM Options None Internal Position Transmitter Fail Freeze... -
Page 8: Product Specification
PC (Transparent) Weight 750 g (1.7 lb) Tested under ambient temperature of 20°C, absolute pressure of 760mmHg, and humidity of 65%. Please contact Rotork YTC Limited for detailed testing specification. Certificate and Approvals Electromagnetic Compatibility (EMC) ➢ - EMC directive 2014/30/EC from April 2016 - EC Directive for CE conformity marking Ver. -
Page 9: Parts And Assembly (Exploded View)
Smart Positioner TMP-3000 (Old PCA and software) Product Manual Parts and Assembly (Exploded View) Fig. 2-1: TMP-3000 Exploded View 1. Base Cover 6. Solenoid Valve 2. PCB Cover 7. Manifold 3. Main PCB 8. Filter 4. Potentiometer 9. Base Body 5. -
Page 10: Exterior Parts And Description
Exterior Parts and Description Fig. 2-2: TMP-3000 Exterior Parts and Description (Base Cover Removed) Filter Cleaning TMP-3000 has a built-in filter that filters foreign substances from the outside. During maintenance, please observe the followings to clean the filter. ➢ All input signals to valves, actuators, and other peripherals, pneumatics, etc. must be completely stopped. -
Page 11: Dimensions
Smart Positioner TMP-3000 (Old PCA and software) Product Manual Dimensions Fig. 2-4: TMP-3000 Dimensions Ver. 1.23... -
Page 12: Installation
TMP-3000 Installation The TMP-3000 is used for linear motion valves. It is used for the angle valve in which the actuator stem is moved up and down linearly by using the spring return type diaphragm actuator or by using the piston actuator. -
Page 13: Installing
Smart Positioner TMP-3000 (Old PCA and software) Product Manual Make sure you have the following parts before proceeding with the installation. ➢ Positioner ➢ Feedback Shaft Installing 1) Check actuator stroke (max. 40mm) and screw size (M26X1.5P) on actuator. Please check if it is possible to assemble with the feedback shaft provided. - Page 14 Product Manual 2) Assemble the Actuator adapter on top of the actuator. Fig. 3-3: TMP-3000 Feedback Shaft Assembly 3) Using a flat head screwdriver, tighten the M6x1.0P male thread of the actuator to the female thread of the coupling at the top end of the feedback shaft.
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Page 15: Warning
TMP-3000 (Old PCA and software) Product Manual 4) Insert the TMP-3000 main body into the assembled actuator adapter, rotate it in the desired direction and tighten both wrench bolts. (The head of the wrench bolt is 3mm.) Fig. 3-5: TMP-3000 Fixing the Body... -
Page 16: Pneumatic Connections
Smart Positioner TMP-3000 (Old PCA and software) Product Manual Pneumatic Connections Safety ➢ Be careful to select pneumatic compressors and pneumatic systems so that moisture, oil, foreign substances, etc. are not mixed in the pneumatic pressure used in the positioner. -
Page 17: Double Acting Actuator
Smart Positioner TMP-3000 (Old PCA and software) Product Manual Fig. 4-1: Single Acting Actuator Pneumatic Piping Example Double Acting Actuator For double acting actuators, both OUT1 and OUT2 ports are used. If the electric input signal is increased, the air pressure is output from the OUT1 port. Refer to below and install the piping. -
Page 18: Power Connection
Smart Positioner TMP-3000 (Old PCA and software) Product Manual Power Connection Warning ➢ Make sure power is off before connecting to the terminal. There are two conduit entries on the product. Conduit entry threads are M16x1.5P. ➢ ➢ The operating power supply uses DC 24V and the input signal uses one of 4 ~ 20mA, 0 ~ 20mA, 0 ~ 5V and 0 ~ 10V. -
Page 19: Terminal Connections
Smart Positioner TMP-3000 (Old PCA and software) Product Manual Terminal Connections Fig. 5-1: TMP-3000’s Terminal Ground 1) Ground must be done before operating the positioner. 2) There is an internal ground “F.G” in the positioner. Please make sure that the resistance is less than 100 ohm. -
Page 20: Maintenance
Smart Positioner TMP-3000 (Old PCA and software) Product Manual Maintenance Supply air If Supply air pressure is not stable or Supply air is not clean, the positioner may not function properly. Air quality and pressure should be checked regularly to see if the air is clean and pressure set is normal. -
Page 21: Auto Calibration And How To Operate
Smart Positioner TMP-3000 (Old PCA and software) Product Manual Auto Calibration and How to Operate (This manual is for old PCA revision 8.) Warning This operation will move the valve and actuator so that the valve must be disconnected from the entire system before auto-calibration to ensure that the entire process is not affected. -
Page 22: Auto Calibration Mode (Auto Cal)
Smart Positioner TMP-3000 (Old PCA and software) Product Manual <DOWN> button to display the above five modes sequentially each time you press. To return to the original RUN PV mode, press the <ESC> button. Auto Calibration Mode (AUTO CAL) The auto-calibration function makes it easy to carry out the calibration. It takes about 2 ~ 3 minutes to complete Auto-Calibration, and the time required may vary depending on the size of the actuator. -
Page 23: Auto 2 Calibration Mode (Auto2)
Smart Positioner TMP-3000 (Old PCA and software) Product Manual Auto 2 Calibration Mode (AUTO2) AUTO2 resets all parameters required for valve operation. If this is the first time you are installing the positioner on a valve, perform an AUTO2 calibration. -
Page 24: Parameter Mode (Param)
Smart Positioner TMP-3000 (Old PCA and software) Product Manual Parameter Mode (PARAM) By performing auto-calibration, almost all valve actuator control can be performed optimally. However, in some cases, it may be difficult to optimally set the valve actuators for some special cases or auto- calibration when operating under special conditions. -
Page 25: Auto Dead Zone (Auto Dz)
Smart Positioner TMP-3000 (Old PCA and software) Product Manual Auto Dead Zone (AUTO Dz) Auto-calibrating automatically sets the negative zone and uses that value to control the valve. However, if it uses for a long time, hunting or misuse may occur due to increased packing friction or other reasons. -
Page 26: Esr1, Esr2 Values
Smart Positioner TMP-3000 (Old PCA and software) Product Manual ESR1, ESR2 Values The ESR control value is a range value that shortens the output control with the minimum period set by the PT value within the error range. If the value is small, the speed of finding the target value is fast and overshooting may occur. -
Page 27: Period Time ( Period )
Smart Positioner TMP-3000 (Old PCA and software) Product Manual PERIOD Time ( PERIOD ) It means the control cycle inside the positioner. Basically, it checks the current position and signal every 30 msec to control the valve. <UP>/<DOWN> → →... -
Page 28: Zero-Point (Pv_Zero) And End-Point (Pv_End)
Smart Positioner TMP-3000 (Old PCA and software) Product Manual 3 seconds → → → Press <UP> or Press <UP> or <DOWN> button <DOWN> button if the above is not if the above is not displayed. displayed. <UP>/<DOWN> <ESC> 3 times →... -
Page 29: Zero-Point (Tr_Zero) And End-Point (Tr_End)
Smart Positioner TMP-3000 (Old PCA and software) Product Manual Zero-Point (TR_ZERO) and End-Point (TR_END) TR_ZERO is the zero point of the feedback output signal, and TR_END is the mode in which the end point can be changed. It is used when the feedback output signal is not the same as the actual valve opening or when the output signal is unstable and needs to be readjusted. -
Page 30: Valve Mode (Valve)
Smart Positioner TMP-3000 (Old PCA and software) Product Manual Valve Mode (VALVE) Below are the list of features which could be set from Valve mode. 1) Acting Adjustment (ACT RA / dA) 2) Characteristic Adjustment (CHAR) 3) User defining flow Characteristics (USER SET) -
Page 31: Characteristic Adjustment (Char)
Smart Positioner TMP-3000 (Old PCA and software) Product Manual Characteristic Adjustment (CHAR) You can change the flow characteristics curve mode of the valve. You can choose from below options: Linear (LIN), user setting (USR), Equal percentage (EQ), and Quick open (QO). -
Page 32: User Defining Flow Characteristics (User Set)
Smart Positioner TMP-3000 (Old PCA and software) Product Manual User defining flow Characteristics (USER SET) In case positioner requires a specific characteristic, the valve characteristic curve can be made by selecting up to 18 points of the curve. This function can be activated by selecting “CHAR USR” mode of above 7.8.2 Characteristic Adjustment (CHAR). -
Page 33: Tight Shut Open (Tshut Op)
Smart Positioner TMP-3000 (Old PCA and software) Product Manual Tight Shut Open (TSHUT OP) If the electric input signal is higher than the specified TSHUT OP (Tight shut open) value, the regulator set pressure will be input to the actuator as it is and the valve will be fully open with the larger actuator force. -
Page 34: Custom Zero Setting Mode (Cst Zero)
Smart Positioner TMP-3000 (Old PCA and software) Product Manual Custom Zero Setting Mode (CST ZERO) CST ZERO is the value of the analog input signal corresponding to the start point of set value for Split Range Control. It is the value of analog input signal (4 ~ 20mA, 0 ~ 20mA, 0 ~ 5V, 0 ~ 10V) which can be set by the user. -
Page 35: Single And Double Acting Adjustment (Single / Double)
Smart Positioner TMP-3000 (Old PCA and software) Product Manual Single and Double Acting Adjustment (SINGLE / dOUBLE) You can change the single and double acting settings of the actuator. <UP>/<DOWN> → → → Press <UP> or <DOWN> button if the above is not displayed. -
Page 36: Info Mode (Info)
Smart Positioner TMP-3000 (Old PCA and software) Product Manual INFO Mode (INFO) INFO mode provides various information of the positioner. <ENTER> <DOWN> 3 seconds → → → Press <UP> or <DOWN> button if the above is not displayed. <DOWN> <DOWN>... -
Page 37: Error Code
Smart Positioner TMP-3000 (Old PCA and software) Product Manual Error Code If there is something wrong with the product during Auto calibration or operating, error code displays on LCD. When it occurs, the positioner may not be controlled or malfunction or accuracy may become worse. -
Page 38: Lcd Operating Order
Smart Positioner TMP-3000 (Old PCA and software) Product Manual LCD Operating Order Ver. 1.23... - Page 39 Manufacturer: Rotork YTC Limited Address: 81, Hwanggeum-ro, 89 Beon-gil, Yangchon-eup, Gimpo-si, Gyeonggi-do, South Korea Postal code: 10048 Telephone : +82-31-986-8545 FAX : +82-70-4170-4927 E-mail : ytc.sales@rotork.com Website : http://www.ytc.co.kr Issued : 2021-05-18 Copyright © Rotork YTC Limited. All Rights Reserved. Ver. 1.23...
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