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Summary of Contents for rotork TMP-3000
- Page 1 SMART POSITIONER PRODUCT MANUAL TMP-3000 (New PCA and software) Rotork YTC Limited VERSION 2.05...
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Page 2: Table Of Contents
Smart Positioner TMP-3000 (New PCA and software) Product Manual Contents Introduction ..............................5 General Information for the users ......................5 Safety precautions and Manufacturer Warranty ...................5 Product Description ............................6 General ..............................6 Main Features and Functions .......................6 Label types and contents ........................7 Product Code ............................8 Product Specification ..........................9... - Page 3 Smart Positioner TMP-3000 (New PCA and software) Product Manual Configuration and Operation......................24 Calibration (CALIb) ..........................26 Acting Type (SINGLE / dOUBLE) ....................26 Auto Calibration 1 (AUTO 1) ......................27 Auto Calibration 2 (AUTO 2) ......................27 Travel Zero (TVL ZERO) and Travel end (TVL ENd) ..............28 Manual Operation (MAN OPER) .......................
- Page 4 Smart Positioner TMP-3000 (New PCA and software) Product Manual Ver. 2.05...
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Page 5: Introduction
Any changes or repairs to the product are allowed only when described in this manual. If any changes or modifications are made by the customer without a prior consultation with Rotork YTC Limited, we will not compensate for any personal or material damage that may occur. If you need to change or modify the product, please contact us. -
Page 6: Product Description
Product Description General The TMP-3000 Smart Positioner not only precisely controls the valve opening according to the electric input signal from the controller or the central control room, but also performs the auto calibration by the computation action of the built-in high performance microprocessor and PD control. It is a highly reliable positioner that performs various powerful functions such as optimum control. -
Page 7: Label Types And Contents
Smart Positioner TMP-3000 (New PCA and software) Product Manual Label types and contents Fig. L-1 : TMP-3000 Label • MODEL : Indicates the model number and additional symbols. • EXPLOSION PROOF : Indicates certified explosion proof grade. • INGRESS PROTECTION : Indicates IP protection level. -
Page 8: Product Code
Smart Positioner TMP-3000 (New PCA and software) Product Manual Product Code TMP-3000 Single Acting Pneumatic Output Double Acting Explosion Protection Non-Explosion Conduit – M16x1.5P – G 1/8 Pneumatic Connection 20 LPM Flow Capacity 50 LPM None Options Internal Position Transmitter... -
Page 9: Product Specification
PC (Transparent) Weight 750 g (1.7 lb) Tested under ambient temperature of 20 °C, absolute pressure of 760 mmHg, and humidity of 65 %. Please contact Rotork YTC Limited for detailed testing specification. Certificate and Approvals Electromagnetic Compatibility (EMC) ➢... -
Page 10: Parts And Assembly (Exploded View)
Smart Positioner TMP-3000 (New PCA and software) Product Manual Parts and Assembly (Exploded View) Fig. 2-1: TMP-3000 Exploded View 1. Base Cover 6. Solenoid Valve 2. PCB Cover 7. Manifold 3. Main PCB 8. Filter 4. Potentiometer 9. Base Body 5. -
Page 11: Exterior Parts And Description
Fig. 2-2: TMP-3000 Exterior Parts and Description (Base Cover Removed) Filter Cleaning TMP-3000 has a built-in filter that filters foreign substances from the outside. During maintenance, please observe the followings to clean the filter. All input signals to valves, actuators, and other peripherals, pneumatics, etc. must be completely ➢... -
Page 12: Dimensions
Smart Positioner TMP-3000 (New PCA and software) Product Manual Dimensions Fig. 2-4: TMP-3000 Dimensions Ver. 2.05... -
Page 13: Installation
TMP-3000 Installation The TMP-3000 is used for linear motion valves. It is used for the angle valve in which the actuator stem is moved up and down linearly by using the spring return type diaphragm actuator or by using the piston actuator. -
Page 14: Installing
Smart Positioner TMP-3000 (New PCA and software) Product Manual Installing 1) Check actuator stroke (max. 40 mm) and screw size (M26x1.5P) on actuator. Please check if it is possible to assemble with the feedback shaft provided. The screw at the bottom of the feedback shaft is M6 with 8mm depth. - Page 15 Product Manual 2) Assemble the Actuator adapter on top of the actuator. Fig. 3-3: TMP-3000 Feedback Shaft Assembly 3) Using a flat head screwdriver, tighten the M6x1.0P male thread of the actuator to the female thread of the coupling at the top end of the feedback shaft.
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Page 16: Warning
TMP-3000 (New PCA and software) Product Manual 4) Insert the TMP-3000 main body into the assembled actuator adapter, rotate it in the desired direction and tighten both wrench bolts. (The head of the wrench bolt is 3 mm.) Fig. 3-5: TMP-3000 Fixing the Body... -
Page 17: Pneumatic Connections
Smart Positioner TMP-3000 (New PCA and software) Product Manual Pneumatic Connections Safety ➢ Be careful to select pneumatic compressors and pneumatic systems so that moisture, oil, foreign substances, etc. are not mixed in the pneumatic pressure used in the positioner. -
Page 18: Double Acting Actuator
Smart Positioner TMP-3000 (New PCA and software) Product Manual Fig. 4-1: Single Acting Actuator Pneumatic Piping Example Double Acting Actuator For double acting actuators, both OUT1 and OUT2 ports are used. If the electric input signal is increased, the air pressure is output from the OUT1 port. Refer to below and install the piping. -
Page 19: Power Connection
Smart Positioner TMP-3000 (New PCA and software) Product Manual Power Connection Warning ➢ Make sure power is off before connecting to the terminal. There are two conduit entries on the product. Conduit entry threads are M16x1.5P. ➢ ➢ The operating power supply uses DC 24 V and the input signal uses one of 4 ~ 20 mA, 0 ~ 20 mA, 0 ~ 5 V and 0 ~ 10 V. -
Page 20: Terminal Connections
Smart Positioner TMP-3000 (New PCA and software) Product Manual Terminal Connections Fig. 5-1: TMP-3000’s Terminal Ground 1) Ground must be done before operating the positioner. 2) There is an internal ground “F.G” in the positioner. Please make sure that the resistance is less than 100 ohm. -
Page 21: Maintenance
Smart Positioner TMP-3000 (New PCA and software) Product Manual Maintenance Supply air If Supply air pressure is not stable or Supply air is not clean, the positioner may not function properly. Air quality and pressure should be checked regularly to see if the air is clean and pressure set is normal. -
Page 22: Auto Calibration And How To Operate
Smart Positioner TMP-3000 (New PCA and software) Product Manual Auto Calibration and How to Operate (This manual is for new PCA revision 9.) Warning This operation will move the valve and actuator so that the valve must be disconnected from the entire system before auto-calibration to ensure that the entire process is not affected. -
Page 23: Menu Levels
Smart Positioner TMP-3000 (New PCA and software) Product Manual Menu levels The basic menu structure consists of the RUN Mode Monitor and the Configuration/Operation. The Run Mode Monitor menu allows you to monitor the values of various variables. The Configuration/Operation menu provides calibration and tuning, manual operation, configuration of I/O port function, configuration and self-test of positioner, configuration of diagnostic function, and basic information of the positioner. -
Page 24: Configuration And Operation
Smart Positioner TMP-3000 (New PCA and software) Product Manual Configuration and Operation The Table below shows the eight Configuration/Operation menus, each submenu, ranges for each parameter, and initial factory settings. The words shown in [ ] for each menu represent the abbreviations of each word displayed when operating the LCD screen. - Page 25 Smart Positioner TMP-3000 (New PCA and software) Product Manual Level 1 Level 2 Range Initial factory setting Position Transmitter Direction [NORM, REVS] NORM [PTM] Position Transmitter Zero Output 0 ~ 100.00 [%] [PTM ZERO] Configuration [OUT CFG] Position Transmitter End [PTM 0 ~ 100.00 [%]...
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Page 26: Calibration (Calib)
Smart Positioner TMP-3000 (New PCA and software) Product Manual Calibration (CALIb) The calibration consists of five menus. Acting Type Set manually single or double acting by actuator type [SINGLE/ dOUbLE] Auto Calibration 1 [AUTO 1] Calibration on the zero and end points of the valve... -
Page 27: Auto Calibration 1 (Auto 1)
Smart Positioner TMP-3000 (New PCA and software) Product Manual Auto Calibration 1 (AUTO 1) AUTO 1 is used to set only the origin and end points. It does not change other parameter values that already have been set. This is usually used when the origin and end points of the already calibrated positioner have changed slightly. -
Page 28: Travel Zero (Tvl Zero) And Travel End (Tvl End)
Smart Positioner TMP-3000 (New PCA and software) Product Manual Travel Zero (TVL ZERO) and Travel end (TVL ENd) This is a manual adjustment of the zero point or endpoint of the valve after auto calibration. Once you enter the TRAVEL ZERO (or TRAVE END) setting, press the UP/DOWN button to change the zero point (or endpoint) of the valve, and then press the ENTER button to save it. -
Page 29: Control Parameters (Ctl Parm)
Smart Positioner TMP-3000 (New PCA and software) Product Manual Control Parameters (CTL PARM) By performing auto-calibration, almost all valve actuator control can be performed optimally. However, in some cases, it may be difficult to optimally set the valve actuators for some special cases or auto- calibration when operating under special conditions. -
Page 30: Parameter (Pt Up, Pt Dn)
Smart Positioner TMP-3000 (New PCA and software) Product Manual PT parameter (PT UP, PT dN) The PT parameter is a value that indicates the minimum length of the internal signal to be controlled by the valve. PT UP indicates the PT parameter when the input signal is increased and PT dN indicates the PT parameter when the input signal is decreased. -
Page 31: Pr Parameter (Pr Up, Pr Dn)
Smart Positioner TMP-3000 (New PCA and software) Product Manual PR parameter (PR UP, PR dN) The PR parameter is the proportional control value for the speed to compensate for the error that occurs during the delay time between the control signal and actual valve stem operation. Large values can cause oscillations. -
Page 32: Auto Dead Band Mode (Auto Db)
Smart Positioner TMP-3000 (New PCA and software) Product Manual Auto Dead band Mode (AUTO db) This function is used to suppress a hunting for valves with high static friction. The initial value is OFF and it shall be set to 0 % to activate the auto dead band automatically. The value is changed to a proper value once this mode is activated. -
Page 33: Selection Input Signal (Sel In)
Smart Positioner TMP-3000 (New PCA and software) Product Manual Selection Input Signal (SEL IN) Input signal is 0 ~ 20 / 4 ~ 20 mA or 0 ~ 5 / 0 ~ 10 V. Please select the input signal after wiring according to the desired input signal. -
Page 34: Custom Split Range Zero (Cst Zero)
Smart Positioner TMP-3000 (New PCA and software) Product Manual Custom Split Range Zero (CST ZERO) CST ZERO is the value of the analog input signal corresponding to the starting point of the Set Value for Split Range Control, and the percentage value of the analog input signal (4 ~ 20 mA, 0 ~ 20 mA, 0 ~ 5 V, 0 ~ 10 V) User can change setting randomly. -
Page 35: Valve Flow Characterization Curves (Char)
Smart Positioner TMP-3000 (New PCA and software) Product Manual Valve Flow Characterization Curves (CHAR) The flow characteristic curve of valve is available by selecting one following: Linear(LIN), Quick Open(QO), Equal Percentage(EQ), User Set Characterization 5 Points (U5), User Set Characterization 21 Points(U21). -
Page 36: User Set Characterization 5 Points (U5)
Smart Positioner TMP-3000 (New PCA and software) Product Manual User Set Characterization 5 Points (U5) A total of 5 target positions are set every 4 mA intervals. When shipped from the factory, the initial positions are P0 (4 mA, 0 %), P1 (8 mA, 25 %), P2 (12 mA, 50 %), P3 (16 mA, 75 %), and P4 (20 mA, 100 %). -
Page 37: User Set Characterization 21 Points (U21)
Smart Positioner TMP-3000 (New PCA and software) Product Manual User Set Characterization 21 Points (U21) A total of 21 target points can be set every 0.8 mA intervals. When shipped from the factory, the initial P0 (4 mA, 0 %), P1 (4.8 mA, 5 %), P2 (5.6 mA 10 %), - - -, P19 (19.2 mA, 95 %), and P20 (20 mA, 100 %). -
Page 38: Tight Shut Open (Tshut Op)
Smart Positioner TMP-3000 (New PCA and software) Product Manual Tight Shut Open (TSHUT OP) It is used to ensure that the valve is fully opened with a large force. When the input signal SP is greater than the value set in the TSHUT OP, all available force is applied to OUT 1 port to tightly open the valve. -
Page 39: Tight Shut Close (Tshut Cl)
Smart Positioner TMP-3000 (New PCA and software) Product Manual Tight Shut Close (TSHUT CL) It is used to ensure that the valve is fully closed with a large force. When the input signal SP is smaller than the value set in the TSHUT CL, air pressure is vented through OUT 1 port to tightly close the valve. -
Page 40: Output Configuration (Out Cfg)
Smart Positioner TMP-3000 (New PCA and software) Product Manual Output Configuration (OUT CFG) Followings are the values changeable at the Output Configuration Mode. 1) Position Transmitter Direction (PTM NORM / REVS) 2) Position Transmitter Zero / End (PTM ZERO / ENd) -
Page 41: Position Transmitter Zero / End (Ptm Zero / End)
Smart Positioner TMP-3000 (New PCA and software) Product Manual Position Transmitter Zero / End (PTM ZERO / ENd) ZERO adjusts the zero point of the position transmitter (4mA feedback), and ENd adjusts the end point of the transmitter (20 mA feedback). This is used when the analog output signal needs to be feedbacked differently than the actual position of the valve, or to be adjusted a little. -
Page 42: Back Calculation (Backcal Off / On)
Smart Positioner TMP-3000 (New PCA and software) Product Manual <UP>/<DOWN> 3 seconds → → → Press <UP> or Adjusting zero The actuator <DOWN> button point. moves to zero if the above is not Press <UP> or point. displayed. <DOWN> button if the above is not displayed. -
Page 43: Device Configuration (Dev Cfg)
Smart Positioner TMP-3000 (New PCA and software) Product Manual Device Configuration (dEV CFG) Followings are the values changeable at the dEV CFG Mode. 1) Action Setting (ACT REVS / dIR) 2) Lock of Parameters (Write Protect, W UNLOCK / LOCK) -
Page 44: Actual Position View Mode (View Mode, Vi Norm / Diz / Revs)
Smart Positioner TMP-3000 (New PCA and software) Product Manual Actual Position View Mode (View Mode, VI NORM / dIZ / REVS) This function is used to set the "RUN AP" value on the LCD to be displayed as direct (NORM) or raw data (dIZ) or reversely (REVS) as the actual position of the valve. -
Page 45: Positioner Self-Test (Selftest)
Smart Positioner TMP-3000 (New PCA and software) Product Manual Positioner Self-Test (SELFTEST) This function is used to diagnose the operation of the memory (RAM or NVM) inside the positioner. If no error is found during SELFTEST, the SELFTEST menu is displayed after FINISH is displayed, and if abnormalities are detected, the message "Set”... -
Page 46: Position Information (Info)
LCD display Description Upper “FS” indicates Fail Safe and “FF” indicates Fail Freeze. TMP 3000 Lower is positioner model name TMP-3000. Software Version [SOFT VER] “2.0.00” (New type: 2. X. XX) Software Input date : “2020 December(DC) 31” 2.0.00 (January JA, February FB, March MR, April AR, May MY, June JN, July JL,... -
Page 47: View Monitoring Counts (Vi Cnts)
Smart Positioner TMP-3000 (New PCA and software) Product Manual View Monitoring Counts (VI CNTS) Counter Name Abbreviation [unit] Function The accumulated number of times the valve has changed its Cycle Count CYCL CNT direction. It is accumulated only when the valve change direction while Cycle Count Deadband is exceeded. -
Page 48: Error Code
Smart Positioner TMP-3000 (New PCA and software) Product Manual Error Code If there is something wrong with the product during Auto calibration or operating, error code displays on LCD. When it occurs, the positioner may not be controlled or malfunction or accuracy may become worse. -
Page 49: Main Software Map
Smart Positioner TMP-3000 (New PCA and software) Product Manual Main Software Map Ver. 2.05... - Page 50 Product Manual Manufacturer: Rotork YTC Limited Address: 81, Hwanggeum-ro, 89 Beon-gil, Yangchon-eup, Gimpo-si, Gyeonggi-do, South Korea Postal code: 10048 Tel: +82-31-986-8545 Fax: +82-70-4170-4927 Email: ytc.sales@rotork.com Homepage : http://www.ytc.co.kr Issued : 2021-07-23 Copyright © Rotork YTC Limited. All Rights Reserved. Ver. 2.05...
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