DUROMAX SIDE KICK DUAL FUEL XP2200IS User Manual
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DUROMAX SIDE KICK DUAL FUEL XP2200IS User Manual

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XP2200IS GENERATOR
User Manual
REV: XP2200iS-03262018
5800 Ontario Mills Pkwy
Ontario, CA 91764 USA
This manual provides information regarding the operation
www.duromaxpower.com
and maintenance of these products. We have made every
effort to ensure the accuracy of the information in this
Call our Customer Care Team Toll Free 8-5pm PST Mon-Fri
manual. We reserve the right to change this product at
844-DUROMAX
any time without prior notice.

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Summary of Contents for DUROMAX SIDE KICK DUAL FUEL XP2200IS

  • Page 1 We have made every effort to ensure the accuracy of the information in this Call our Customer Care Team Toll Free 8-5pm PST Mon-Fri manual. We reserve the right to change this product at 844-DUROMAX any time without prior notice.

  • Page 3: Table Of Contents

    CONTENTS Introduction Introduction ........................6 General Safety Procedures ................... 7 Quick Start Guide (Gasoline) ..................10 Generator Components ....................12 Package Contents ......................14 Generator Setup Adding Oil ........................16 Adding Gasoline ......................17 Grounding the Generator ................... 18 High Altitude Operation ....................18 Starting the Generator Checking the Oil ......................
  • Page 4 CONTENTS Maintenance and Care Maintenance Schedule ....................36 Maintenance Log ......................37 Checking the Oil ......................38 Changing the Oil ......................39 Cleaning the Air Filter ....................40 Spark Plug Maintenance ....................42 Storage and Transportation ..................44 Specifications ........................45 Troubleshooting Basic Troubleshooting ....................

  • Page 6: Introduction

    INTRODUCTION DuroMax has cemented its reputation as one of the markets leading power equipment companies who are headquartered in the US. All of our products are manufactured to the strictest guidelines and go through countless testing in all phases of production.

  • Page 7: General Safety Procedures

    GENERAL SAFETY PROCEDURES SAFETY ALERT SYMBOL The safety alert symbol is used with one of the safety words (DANGER, CAUTION, or WARNING) to alert you of hazards. Please pay attention to these hazard notices both in this manual and on the generator. Please familiarize yourself with the following safety symbols and words: DANGER: Indicates a hazard that will result in serious injury or death if instructions are not ●...
  • Page 8 GENERAL SAFETY PROCEDURES WARNING: This generator may emit highly flammable and explosive gasoline vapors, which can cause severe burns or even death. A nearby open flame can lead to an explosion even if not directly in contact with gas. Do not operate near an open flame. ●...
  • Page 9 GENERAL SAFETY PROCEDURES In addition to the above safety notices, please familiarize yourself with the safety and hazard markings on the generator. Failure to read and follow the instructions Generator is a potential source of electric Gasoline and its vaporsa re flammable shock.

  • Page 10: Quick Start Guide (Gasoline)

    QUICK START GUIDE Open access panel Using a phillips screwdriver (not included) unscrew the top screw in the access panel and remove the panel. Add oil The oil fill cap is located on the lower engine block on the right inside the access panel. Remove the oil fill cap and fill with 10w30 oil.
  • Page 11 Turn eco mode off The gas valve is located above the recoil start on the bottom of the fuel tank. Rotate the valve counter clockwise to the horizontal position to stop the flow of gasoline to the carburetor. Pull recoil Pull the recoil start handle briskley.

  • Page 12: Generator Components

    GENERATOR COMPONENTS 1. Fuel Valve 2. Fuel Cap 3. Muffler 4. Recoil Start 1. Fuel Valve - Open to allow gasoline into the engine, close to transport. 2. Fuel Cap - Allows access to fill the gasoline tank. 3. Muffler – Reduces engine emissions and reduces noise. 4.
  • Page 13 6. Overload Light 7. Low Oil Light 5. Output Light 15. Start Select 8. 12V Auto Outlet 9. EcoMode Switch 13. 120V 3-Prong Receptacle 14. USB Outlet 10. Breaker 11. Ground 12. Parallel Outlets Terminal 10. Breaker - Prevents overloads from damageing equipment and the generator. 11.

  • Page 14: Package Contents

    PACKAGE CONTENTS Your generator comes with the items listed below. Please check to see that all of the following items are included with your generator. Spark Plug Wrench Used in spark plug maintenance, inspection, and installation. Oil Funnel w/ hose Used to add oil to the generator without messy spills.

  • Page 15: Generator Setup

    GENERATOR SETUP Proper setup of your generator will get you going as soon as possible while making sure you and your equipment are safe and cared for.

  • Page 16: Adding Oil

    GENERATOR SETUP Step 3 - Adding Oil The generator requires engine oil to operate properly. The generator, when new from the package contains no oil in the crankcase . You must add the proper amount of oil before operating the generator for the first time.

  • Page 17: Adding Gasoline

    Step 4 - Adding Gasoline WARNING: Gasoline and gas fumes are highly flammable. Do not fill tank near an open flame. ● Do not overfill. Always check for fuel spills. ● To ensure that the generator runs smoothly use only FRESH, UNLEADED GAS WITH AN OCTANE RATING OF 87 OR HIGHER.

  • Page 18: Grounding The Generator

    GENERATOR SETUP (CONTINUED) Step 5 - Grounding the Generator Attach grounding wire Ground the generator by tightening the grounding nut against a grounding wire. Connect the other end to a copper or brass grounding rod that’s driven into the earth. A generally acceptable grounding wire is a No.

  • Page 19: Starting The Generator

    STARTING THE GENERATOR If this is not your first time using the generator there are still steps you should take to prepare it for operation each time you use it. IMPORTANT: At this point you should be familiar with the procedures described in the first portion of this section entitled “GENERATOR SETUP”...

  • Page 20: Checking The Oil

    BEFORE YOU START YOUR GENERATOR Step 1 - Check the oil Check the oil The generator is equipped with an automatic shutoff to protect it from damage due to low oil. Nonetheless, you should check the oil level of the engine before each use to ensure that the engine crankcase has a sufficient amount.

  • Page 21: Check The Gas Level

    Step 2 - Check the gas level Check Fuel Level Before starting the generator, check to see that there is sufficient gasoline in the fuel tank. WARNING: Gasoline and gasoline fumes are highly flammable. ● Do not fill tank near an open flame. Always allow engine to cool for several minutes before refueling.

  • Page 22: Starting The Generator

    STARTING THE GENERATOR Starting the Generator Switch start selector to Choke Turn the Start Switch Selector knob to Start. Turn gas valve on The gas valve is located on the gas cap. Rotate the valve counter clockwise to the ON position. Turn eco mode off Set the eco mode switch to off when using propane.
  • Page 23 Switch start selector to Run Turn the Start Switch Selector knob to Run. CAUTION: Disconnect all electrical loads from the generator before attempting to start!

  • Page 25: Using The Generator

    USING THE GENERATOR If this is not your first time using the generator there are still steps you should take to prepare it for operation each time you use it. IMPORTANT: At this point you should be familiar with the procedures described in the first portion of this section entitled “GENERATOR SETUP”...

  • Page 26: Ac Usage

    USING THE GENERATOR AC Usage ● You may connect electrical devices running on AC current according to their wattage requirements. The chart below shows the rated and surge wattage of your generator according to its model ● number. ● The rated wattage corresponds to the maximum wattage the generator can output on a continuous basis.
  • Page 27 Tool or Appliance Rated (Running) Watts Additional Surge Watts Electric water heater (40 gal) 4000 Hot plate 2500 Radial arm saw 2000 2000 Electric Stove 1500 Circular Saw 1500 1500 Air compressor (1 HP) 1500 3000 Window air conditioner 1200 1800 Miter saw 1200...

  • Page 28: Connecting A Load To The Generator

    USING THE GENERATOR (CONTINUED) Connecting a load to the generator NOTE: Be sure to attach devices to the correct receptacle (outlet). 120v devices can be directly connected to the 120v ONLY receptacles. ● 120v devices can be connected to the 120/240v receptacle using an appropriate adapter. ●...
  • Page 29 Choosing the right power cord Long or thin cords can drain the power provided to an electrical device by the generator. When using such cords, allow for a slightly higher rated wattage requirement for the electrical device. See table below for recommended cords based on the power requirement of the electrical device. DEVICE REQUIREMENTS WIRE GAUGE BY LENGTH (ft.) AMPS...

  • Page 30: Parallel Usage

    USING THE GENERATOR (CONTINUED) Parallel Usage CAUTION: Parallel usage requires use of the XP2000PK Parallel Kit, Sold Seperately. CAUTION: Only Parallel Capable with the DuroMax 2000 and 2200 Inverter Generators. Connect Power, Gen #1 Connect one set of the Red Parallel Cables from the Parallel Kit to the Parallel Operation Outlets on bottom of the front panel of the 1st generator.
  • Page 31 Connect Ground, Gen #2 Connect the Green Ground wire from the Parallel Kit to the ground lug on the bottom left of the front panel 2nd generator. Start the Generators Start both generators according to the instructions found on pages 24 - 28. CAUTION: Do not draw power from the Parallel Kit until both units have been started.

  • Page 32: Usb Usage

    USING THE GENERATOR (CONTINUED) USB Usage CAUTION: Only plug in devices that require 5 VDC, 1.5A or less. CAUTION: Only connect USB after generator has been started and is producing power. Start the Generator Start the generator according to the instructions found on pages 24 - 28.

  • Page 33: 12V Auto Usage

    12V Auto Usage CAUTION: Only plug in devices that require 12 VDC. CAUTION: Only connect 12v Auto after generator has been started and is producing power. Start the Generator Start the generator according to the instructions found on pages 24 - 28. Connect 12v Auto Plug your 12v powered item into the 8A 12V Barrel Outlet on the front panel of the generator.

  • Page 35: Maintenance And Care

    MAINTENANCE AND CARE Proper maintenance and storage of your generator is essential to ensure trouble free use of your generator when you need it. By following the maintenance and care requirements, you can keep your generator running smooth and efficient for years to come.

  • Page 36: Maintenance Schedule

    MAINTENANCE AND CARE Proper routine maintenance of your generator is essential for safe, economical, and trouble-free operation. It will also help reduce air pollution. WARNING: Improper maintenance, or failure to correct a problem before operation, can cause a malfunction in which you can be seriously injured or killed. Always follow the inspection and maintenance recommendations and schedules in this instruction manual.

  • Page 37: Maintenance Log

    MAINTENANCE LOG Date Generator Hours Maintenance Performed...

  • Page 38: Checking The Oil

    MAINTENANCE AND CARE (CONTINUED) Checking the oil Check the oil The generator is equipped with an automatic shutoff to protect it from damage due to low oil. Nonetheless, you should check the oil level of the engine before each use to ensure that the engine crankcase has a sufficient amount.

  • Page 39: Changing The Oil

    Changing the oil Worn out or dirty oil does not cool the generator properly and can lead to catastrophic engine damage. In addition to regular oil changes, it is necessary to drain the oil from the crankcase if it has become contaminated with water or dirt.

  • Page 40: Cleaning The Air Filter

    MAINTENANCE AND CARE (CONTINUED) Cleaning the air cleaner Routine maintenance of the air cleaner helps maintain proper airflow to the carburetor. Check that the air cleaner is free of excessive dirt after every use. Note: Improper maintenance may cause less air to enter the engine or dirty air to enter the engine causing overheating and engine wear.
  • Page 41 Wash cleaner element Wash the sponge-like elements in household dish detergent and warm water. Dry cleaner element Allow the elements to dry completely. Add engine oil to elements Soak the dry elements in a small amount of engine oil. Ring out any excess oil.

  • Page 42: Spark Plug Maintenance

    MAINTENANCE AND CARE (CONTINUED) Spark Plug Maintenance The spark plug is important for proper engine operation. A good spark plug should be intact, free of deposits, and properly gapped. Remove spark plug cap Pull on the spark plug cap to remove it. Remove spark plug Unscrew the spark plug from the generator using the spark plug wrench included with this product.
  • Page 43 Measure plug gap Measure the plug gap with a gauge. The gap should be 0.7-0.8 mm (0.028-0.031 in). Clean and re-gap If you are re-using the spark plug, use a wire brush to clean any dirt from around the spark plug base and then re-gap the spark plug.

  • Page 44: Storage And Transportation

    MAINTENANCE AND CARE (CONTINUED) Storage and Transportation CAUTION: Never place any type of storage cover on the generator while it is still hot. When transporting your generator: Empty the gas tank (see “Emptying the Gas Tank” in the “Maintenance” section). ●...

  • Page 45: Specifications

    SPECIFICATIONS AC Rated Wattage 1800W AC Surge Wattage 2200W AC Rated Voltage 120V AC Rated Frequency 60 Hz AC Phase Single DC Voltage 12V / 5V DC Amperage 8A / 1.5A Dimensions LENGTH 19.8in. WIDTH 11.4in. HEIGHT 17.9in. Engine Type 4-Stroke OHV Forced-Air Ignition System Non-Contact Transistor...

  • Page 47: Troubleshooting

    TROUBLESHOOTING This section of the manual is to help you troubleshoot problems with your generator.

  • Page 48: Basic Troubleshooting

    TROUBLESHOOTING Mode Description Engine Switch is “Off” Set engine switch to “run” Fuel Valve is “Closed” Turn fuel valve to “open” Choke is open Close the choke Engine is out of fuel Add fuel Engine will not start Fuel is old or contaminated Change fuel Spark Plug is dirty Clean spark plug...
  • Page 49 WIRING DIAGRAM...

  • Page 50: Warranty

    Warranty Limitations DuroMax/DuroStar Power Equipment does not claim or hold any obligation to loss of time, freight charges, use of product, or any incidental damages from the use of this product. THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED.
  • Page 51 Equipment cannot deny warranty solely for the lack of receipts or your failure to ensure the performance of all scheduled maintenance. As the small off-road engine owner, you should however be aware that the DuroMax Power ● Equipment may deny you warranty coverage if your small off-road engine or a part has failed due to abuse, neglect, or improper maintenance or unapproved modifications.
  • Page 52 WARRANTY (CONTINUED) 1. Any warranted part that is scheduled only for regular inspection in the Owner’s Manual must be warranted for the warranty period stated above. A statement in such written instructions to the effect of “repair or replace as necessary” will not reduce the period of warranty coverage. Any such part repaired or replaced under warranty must be warranted for the remaining warranty period.
  • Page 53 Exhaust Emission Warranty Parts List. Hoses, belts, connectors, and assemblies. Fuel Metering System Evaporative Emission Warranty Part List Carburetor and internal parts (and/or Fuel Tank* pressure regulator or fuel injection Fuel Cap system). iii. Fuel Line Fuel Line Fittings Air/fuel ratio feedback and control system.

  • Page 54: Contact Information

    CUSTOMER SERVICE Duromax Power Equipment is committed to ensuring that our products perform when they need to. Our generators are your lifeline in the event of an emergency. Should you have any problems, please contact our customer service department: DUROMAX POWER EQUIPMENT...
  • Page 56 5800 Ontario Mills Parkway Ontario, CA 91764 United States 844-DUROMAX...

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