DUROMAX XP16000IH User Manual
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DUROMAX XP16000IH User Manual

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This manual provides information regarding
the operation and maintenance of these
products. We have made every effort to
ensure the accuracy of the information in
this manual. We reserve the right to change
this product at any time without prior
notice.
XP16000IH
U
S
E
R
Call our Customer Care Team Toll Free 8-5 PM PST Mon-Fri
844-DUROMAX
M
A
N
U A
5800 Ontario Mills Pkwy
Ontario, CA 91764 USA
www.duromaxpower.com
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Summary of Contents for DUROMAX XP16000IH

  • Page 1 XP16000IH This manual provides information regarding the operation and maintenance of these products. We have made every effort to ensure the accuracy of the information in this manual. We reserve the right to change 5800 Ontario Mills Pkwy this product at any time without prior Ontario, CA 91764 USA notice.

  • Page 3: Table Of Contents

    CONTENTS Introduction Introduction ........................6 General Safety Procedures ................... 8 Carbon Monoxide Safety ..................... 12 Unit and Purchase Information .................. 14 Generator Components Generator Components ....................16 Package Contents ......................18 Generator Setup Connect the Battery ..................... 20 Adding Oil ........................21 Adding Gasoline ......................
  • Page 4 CONTENTS Maintenance and Care Maintenance Schedule ....................50 Break-In Period ......................51 Maintenance Log ......................51 Checking the Oil ......................53 Changing the Oil ......................54 Cleaning the Air Filter ....................56 Spark Plug Maintenance ....................58 Emptying the Gas Tank ....................60 Transporting the Generator ..................
  • Page 6 DUROMAX The DuroMax Way is more than just a brand, it is our understanding and appreciation of just how important power can be to someone without it… DUROMAX FOR HOME DUROMAX FOR WORK DUROMAX FOR PLAY Electricity in our home not...

  • Page 7: Introduction

    INTRODUCTION DuroMax Power Equipment is headquartered in Ontario, California and is the industry’s leader in Dual Fuel portable generator technology. In addition to a full assortment of portable generators ranging from digital inverters to large 15,000-watt portable standby units, their product line includes pressure washers, engines, pumps, and accessories.

  • Page 8: General Safety Procedures

    GENERAL SAFETY PROCEDURES SAFETY ALERT SYMBOL The safety alert symbol is used with one of the safety words (DANGER, WARNING, or CAUTION) to alert you of hazards. Please pay attention to these hazard notices both in this manual and on the engine. Please familiarize yourself with the following safety symbols and words: ●...
  • Page 9 WARNING: This generator may emit highly flammable and explosive gasoline vapors, which can cause severe burns or even death. A nearby open flame can lead to an explosion even if not directly in contact with gasoline. ● Do not operate near an open flame. ●...
  • Page 10 GENERAL SAFETY PROCEDURES (CONTINUED) In addition to the above safety notices, please familiarize yourself with the safety and hazard markings on the generator.

  • Page 12: Carbon Monoxide Safety

    “the silent killer.” CO-ALERT Description The DuroMax CO-ALERT system was created to protect our customers and their families from dangerous carbon monoxide. Just like the detector for your home the CO- ALERT tests the air for to keep you safe and healthy.
  • Page 13 As the only safe way to use a portable generator, taking your generator outside is absolutely mandatory to keep your family safe from carbon monoxide. But there’s even more you can do. By educating yourself about all carbon monoxide risks, you’ll be better prepared to protect your family from this colorless, odorless threat.

  • Page 14: Unit And Purchase Information

    UNIT AND PURCHASE INFORMATION Serial Number Serial number The serial number is located on the back of the generator and next to the wheel. Serial number format The serial number will be shown in two parts. The engine model, followed by the serial number. Engine Model: _____________________________________________ Serial Number: _____________________________________________ STAPLE RECEIPT HERE...
  • Page 15 GENERATOR COMPONENTS To help you get familiar with your new DuroMax generator, please see this component section for easy reference on all the generator’s individual features.

  • Page 16: Generator Components

    GENERATOR COMPONENTS 4. Fuel Tank 3. Power Panel 2. Handles 5. Brake 1. Wheels 6. Right Maintenance Cover 1. Wheels - Solid wheels allow for easy transportation over any terrain. 2. Handles - Allow for easy steering during transportation. 3. Power Panel - Contains the start switch, plugs, meters, and circuit breakers. 4.
  • Page 17 14. ATS Plug 13. Remote Sync 15. Battery Tender 18. Main Breaker 12. CO-Alert 16. Parallel Ports 11. Low Idle 10. Multimeter 17. 50A Breakers 9. Start Button 8. Fuel Valve 7. Start Up Switch 19. LPG Inlet 21. 120V GFCI Outlets 20.

  • Page 18: Package Contents

    PACKAGE CONTENTS Your generator comes with the items listed below. Please check to see that all of the following items are included with your generator. Double Sided Socket Wrench Spark Plug Wrench Screw Driver Phillips and slot blade An 8mm socket wrench used Used in spark plug screwdriver used for generator for generator maintenance.

  • Page 19: Generator Setup

    GENERATOR SETUP Proper setup of your generator will get you going as soon as possible while making sure you and your equipment are safe and cared for.

  • Page 20: Connect The Battery

    GENERATOR SETUP (CONTINUED) Step 1 - Connect the Battery Remove right service cover Remove the right maintenance cover using the wrench from the toolkit. Locate the negative cable Locate the negative battery cable above and behind the battery. One side is connected to ground and the other end needs to be connected to the battery.

  • Page 21: Adding Oil

    . You must add the proper amount of oil before operating the generator for the first time. This amount is equal to the oil capacity of the engine crankcase: Model Number XP16000iH Engine Oil Capacity 50.7 fl. oz. (1.5 L) WARNING: Do not apply engine oils with additives or 2-stroke gasoline engine oils;...

  • Page 22: Adding Gasoline

    Replace fuel cap and wipe up any spilled gasoline with a dry cloth. Model Number XP16000iH Gas Tank Capacity 10.5 US gal. (39.7 L) DANGER DO NOT OVERFILL 1.5”...

  • Page 23: Grounding The Generator

    Step 4 - Grounding the Generator Attach grounding wire Ground the generator by tightening the grounding nut against a grounding wire. Connect the other end to a copper or brass grounding rod that’s driven into the earth. A generally acceptable grounding wire is a No. 12 AWG (American Wire Gauge) stranded copper wire.

  • Page 25: Starting The Generator

    STARTING THE GENERATOR If this is not your first time using the generator there are still steps you should take to prepare it for operation each time you use it. IMPORTANT: At this point, you should be familiar with the procedures described in the first portion of this section entitled “GENERATOR SETUP”...

  • Page 26: Check The Oil

    (see “Adding Oil” portion of the “Maintenance” section). Be sure to replace the dipstick when finished checking oil. Model Number XP16000iH Engine Oil Capacity 50.7 fl. oz. (1.5 L)

  • Page 27: Check The Gas Level

    Step 2 - Check the Gas Level (Optional) Check fuel level If running the engine on gasoline, check to see that there is sufficient gasoline in the fuel tank. The fuel gauge on top of the tank will give a rough estimate of the gasoline level. The gauge will appear white then fill red as the tank is filled.

  • Page 28: Starting The Generator Using Gasoline

    STARTING THE GENERATOR Starting the Generator Using Gasoline Select GAS fuel The fuel selector is located on the left side of the front power panel. Flip the switch up to select gasoline as a fuel source. Turn gas valve to FUEL ON The gas valve is located the left hand side of the panel.
  • Page 29 Flip start switch ON The start switch is located on the left side of the front power panel next to the low idle. Press the switch up to the ON position to allow the generator to start. Press the START button The start button is located on the left side of the power panel.

  • Page 30: Starting The Generator Using Propane

    STARTING THE GENERATOR (CONTINUED) Starting the Generator Using Propane Connect propane hose The LPG inlet is located on the bottom left of the front panel. Connect the propane hose to both the inlet and the propane tank. Open the propane tank. Select LPG fuel The fuel selector is located on the left side of the front power panel.
  • Page 31 Flip low idle OFF The low idle is located on the left side of the front power panel and to the right of the start up switch. Flip the switch down to disable low idle when starting the generator. Flip start switch ON The start switch is located on the left side of the front power panel next to the low idle.
  • Page 32 STARTING THE GENERATOR (CONTINUED) Starting the Generator Using Propane WARNING: WHEN USING THE GENERATOR WITH LPG, MAKE SURE THERE IS NO POSSIBLE IGNITION SOURCE CLOSE TO THE GENERATOR. 1. Before using, make sure all of the LPG connectors and hoses are well connected and sealed.

  • Page 34: Starting The Generator Using Remote Start

    STARTING THE GENERATOR (CONTINUED) Starting the Generator Using Remote Start Select fuel The fuel selector is located on the left side of the front power panel. Flip the switch down to select LPG as a fuel source or up to select gasoline. Turn gas valve OFF/ON The gas valve is located the left hand side of the panel.
  • Page 35 Flip start switch ON The start switch is located on the left side of the front power panel next to the low idle. Press the switch up to the ON position to allow the generator to start. Push the START button The remote start has two buttons, START and STOP.

  • Page 37: Using The Generator

    USING THE GENERATOR If this is not your first time using the generator, there are still steps you should take to prepare it for operation each time you use it. IMPORTANT: At this point, you should be familiar with the procedures described in the first portion of this section entitled “GENERATOR SETUP”;...

  • Page 38: Ac Usage

    USING THE GENERATOR AC Usage ● You may connect electrical devices running on AC current according to their wattage requirements. ● The chart below shows the rated and surge wattage of your generator according to its model number. ● The rated wattage corresponds to the maximum wattage the generator can output on a continuous basis.
  • Page 39 Tool or Appliance Rated (Running) Watts Additional Surge Watts Electric water heater (40 gal) 4000 Hot plate 2500 Radial arm saw 2000 2000 Electric stove 1500 Circular saw 1500 1500 Air compressor (1 HP) 1500 3000 Window air conditioner 1200 1800 Miter saw 1200...

  • Page 41: Connecting The Generator To A Home

    Connecting the Generator to a Home Extension cords ● The most straightforward and affordable option. ● Zero commitment, no installation needed: Simply plug in your appliances and go! ● Perfect for renters, RV/camping trips, and power on the job-site. Transfer switch ●...

  • Page 42: Connecting A Load To The Generator

    USING THE GENERATOR (CONTINUED) Connecting a Load to the Generator NOTE: Be sure to attach devices to the correct receptacle (outlet). 120V devices can be directly connected to the 120V ONLY receptacles. ● ● 120V devices can be connected to the 120/240V receptacle using an appropriate adapter. ●...

  • Page 43: Choosing The Right Power Cord

    *Gauge based on twisted copper wire From home back up to just running your electric edger and everything in-between DuroMax has the power cord for you. All DuroMax cords are 100% twisted copper wire for maximum life and reliability. 120V 15A...

  • Page 44: Using The Digital Multimeter

    USING THE GENERATOR (CONTINUED) Using the Digital Multimeter 1. Runtime/Total Hours 2. Voltage 3. Load 4. Frequency 1. Runtime/Total Hours – This portion of the display will automatically switch between the current runtime and total runtime hours of the unit. 2.

  • Page 45: Low Idle Usage

    Low Idle Usage Low Idle The low idle feature lowers the RPM of the generator when there is no or minimal load to save gas and decrease engine noise. Turn on the idle control when using intermittent or lower loads like power tools and air compressors. CAUTION: Some high surge items may not work correctly with low idle.

  • Page 46: Using The Battery Tender

    USING THE GENERATOR (CONTINUED) Using the Battery Tender The generator battery can steadily lose charge during longer periods of storage. Plug the provided trickle charger in to ensure your battery is maintained and ready for use if needed. CAUTION: Avoid allowing the 12V battery to drop below 11.6V of charge, this can cause permanent damage to the battery cells.

  • Page 47: Syncing The Remote

    Syncing the Remote If the remote ever loses connection or is replaced, the following steps will help with syncing the remote to the panel. Flip start up switch ON Flip the start up switch to the ON position to allow power to the panel.

  • Page 49: Maintenance And Care

    MAINTENANCE AND CARE Proper maintenance and storage of your generator are essential to ensure trouble-free use of your generator when you need it. By following the maintenance and care requirements, you can keep your generator running smoothly and efficiently for years to come.

  • Page 50: Maintenance Schedule

    MAINTENANCE AND CARE Proper routine maintenance of your generator is essential for safe, economical, and trouble-free operation. It will also help reduce air pollution. WARNING: Improper maintenance, or failure to correct a problem before operation, can cause a malfunction in which you can be seriously injured or killed. Always follow the inspection, maintenance recommendations, and schedules in this instruction manual.

  • Page 51: Break-In Period

    Break-In Period As the best practice for any new combustion motor it’s recommended to perform the break in procedure as follows: ● Run the generator for the first 6-8 hours on conventional oil, then change the oil. After the break-in period synthetic oil may be used. ●...

  • Page 53: Checking The Oil

    (see “Adding Oil” portion of the “Maintenance” section). Be sure to replace the dipstick when finished checking oil. Model Number XP16000iH Engine Oil Capacity 50.7 fl. oz. (1.5 L)

  • Page 54: Changing The Oil

    MAINTENANCE AND CARE (CONTINUED) Changing the Oil CAUTION: Worn out or dirty oil does not cool the generator properly and can lead to catastrophic engine damage. In addition to regular oil changes, it is necessary to drain the oil from the crankcase if it has become contaminated with water or dirt.
  • Page 55 Replace oil drain cap After oil has fully drained, screw the oil drain cap back on. Remove left service cover Remove the left service cover to allow access to the oil filter. Replace oil filter Unscrew old oil filter, then replace with new oil filter. Note: During installation of new oil filter place a small amount of oil around the oil filter gasket before screwing the new filter on.

  • Page 56: Cleaning The Air Filter

    MAINTENANCE AND CARE (CONTINUED) Cleaning the Air Filter Routine maintenance of the air cleaner helps maintain proper airflow to the carburetor. Check that the air cleaner is free of excessive dirt after every use. CAUTION: Improper maintenance may cause less air to enter the engine or dirty air to enter the engine causing overheating and engine wear.
  • Page 57 Remove air filter element Remove air filter element and inspect. Change element if needed If element appears dirty or worn, then replace as needed. Replace element in air filter Replace air filter element into air filter casing. Replace air filter cover Replace the air filter cover and fasten clips on all 4 sides.

  • Page 58: Spark Plug Maintenance

    MAINTENANCE AND CARE (CONTINUED) Spark Plug Maintenance The spark plug is important for proper engine operation. SPARK PLUG A good spark plug should be intact, free of deposits, and CONSULT MANUAL properly gapped. Please note there are 2 spark plugs on this BEFORE REMOVING generator model that are located behind each service panel.
  • Page 59 Measure plug gap Measure the plug gap with a gauge. The gap should be 0.7-0.8 mm (0.028-0.031 in). Clean and re-gap If you are re-using the spark plug, use a wire brush to clean any dirt from around the spark plug base and then re-gap the spark plug.

  • Page 60: Emptying The Gas Tank

    MAINTENANCE AND CARE (CONTINUED) Emptying the Gas Tank If you have been using gasoline in your generator, before storing your generator for extended periods of time you should drain your generator fuel tank of gasoline. CAUTION: Do not store fuel from one season to another.
  • Page 61 Remove fuel hose and drain Remove fuel hose from the connection point where the fuel hose clip was removed. Position disconnected hose end into gasoline storage container and release the bend in the center of the fuel line. Allow fuel to drain. Reinstall fuel hose and clip After draining is completed.

  • Page 63: Transporting The Generator

    MAINTENANCE AND CARE (CONTINUED) Transporting the Generator Empty the gas tank Fully drain your gas tank as shown in “Emptying the Gas Tank” on page 60-61. Disconnect the spark plug Pull on spark plug cap to disconnect spark plug from ignition wire.

  • Page 64: Storing The Generator For Same Day Use

    MAINTENANCE AND CARE (CONTINUED) Storing the Generator for Same Day Use Flip the main breaker OFF Flip the main breaker to the OFF position. Run the generator Allow the generator to run for 3-5 minutes. Turn the generator OFF Hold the start button for 3 seconds to shut off the generator. Turn start switch OFF/Store Turn the start switch to the OFF position and store the generator.

  • Page 65: Storing The Generator For Use Within 30 Days

    Storing the Generator for Use Within 30 Days Add fuel stabilizer to gas tank Add fuel stabilizer to gas tank to help preserve gasoline for longer storage period. Flip main breaker OFF and run Follow steps 1 and 2 as shown on “Storing the Generator For Same Day Use”...

  • Page 66: Storing The Generator For Longer Than 30 Days

    MAINTENANCE AND CARE (CONTINUED) Storing the Generator for Longer Than 30 Days Add fuel stabilizer to gas tank Add fuel stabilizer to gas tank to help preserve gasoline for longer storage period. Flip main breaker OFF and run Follow steps 1 and 2 as shown on “Storing the Generator For Same Day Use”...
  • Page 67 Remove spark plug Remove spark plug as shown in “Spark Plug Maintenance” on page 58. Add oil to cylinder Add 2 tablespoons of 10W-30 motor oil directly into the spark plug hole on each side, and pull the recoil to lubricate cylinder.

  • Page 68: Specifications

    SPECIFICATIONS Model Number XP16000iH AC Rated Wattage (Gasoline) 13,000 W AC Rated Wattage (Propane) 12,350 W AC Surge Wattage (Gasoline) 16,000 W AC Surge Wattage (Propane) 15,200 W AC Rated Voltage 120/240V Dimensions 38.3”L x 30.8”W x 34.4”H Weight 368 lbs...

  • Page 69: Troubleshooting

    TROUBLESHOOTING This section of the manual is to help you troubleshoot problems with your generator.

  • Page 71: Basic Troubleshooting

    TROUBLESHOOTING Mode Description Solution Battery not charged Charge battery Engine switch is in the “OFF” Turn engine switch to the “ON” position position Stale gasoline or water in gaso- Drain entire system and refill line with fresh fuel Engine is out of fuel Add fuel Engine will not start Fuel is old or contaminated...

  • Page 72: Warranty

    OEM parts. Warranty Limitations DuroMax Power Equipment does not claim or hold any obligation to loss of time, freight charges, use of the product, or any incidental damages from the use of this product. THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED.
  • Page 73 Equipment cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance. As the small off-road engine owner, you should, however, be aware that DuroMax Power Equipment may deny you warranty coverage if your small off-road engine or a part has failed due to abuse, neglect, improper maintenance or unapproved modifications.
  • Page 74 If the part fails prior to the first scheduled replacement, the part must be repaired or replaced by DuroMax Power Equipment according to Subsection (4) below. Any such part repaired or replaced under warranty must be warranted for the remainder of the period prior to the first scheduled replacement point for the part.
  • Page 75 (iii) Distribution manifold. (6) Catalyst or Thermal Reactor System (i) Catalytic converter. (ii) Thermal reactor. (iii) Exhaust manifold. DuroMax Power Equipment will furnish with each new engine written instructions for the maintenance and use of the engine by the owner...

  • Page 76: Contact Information

    CUSTOMER SERVICE DuroMax Power Equipment is committed to ensuring that our products perform when they need to. Our generators are your lifeline in the event of an emergency. Should you have any problems, please contact our customer service department: DuroMax POWER EQUIPMENT...
  • Page 78 5800 Ontario Mills Parkway Ontario, CA 91764 United States 844-DuroMax REV: XP16000iH-02092023...

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