Bush Hog 2215R1 Operator's Manual

Flex wing rotary cutter

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Contents
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- Introducción
- Reconocimiento
- Alertas de Seguridad
- Palabras para el Usuario/Operador
- Cortadora de Césped Industrial/Para Agricultura
- Cumplimiento del Programa de Seguridad
- Preparación para una Operación Segura
- Arranque con Seguridad
- Operación con Seguridad
- Apagado con Seguridad
- Estacionamiento Seguro
- Realización de Mantenimiento con Seguridad
- Palabras Fi Nales para el Usuario
  - Connecting the Mower to the Tractor
  - Connecting Mower Tongue to the Tractor
  - Setting the Mower
  - Setting Deck Height
  - Setting Deck Pitch
  - Driveline Attachment
  - Driveline Length Check
  - Constant Velocity (CV) Driveline
  - Pre-Operation Inspection and Service
  - Tractor Pre-Operation Inspection/Service
  - Mower Pre-Operation Inspection/Service
  - Cutting Component Inspection
  - Driving the Tractor and Implement
  - Transport Position
  - Operating Position
  - Driving the Tractor and Cutter
  - Foreign Debris Hazards
  - Bystanders/Passersby Precautions
  - Right of Way (Highway) Mowing
  - Tire and Wheels
  - Lighting & Marking of Agricultural Equipment - ANSI/ASE Standard 279.16
  - Maintenance Section
  - Hazards with Maintenance of Implement
  - Center & Wing Gearboxes
  - Divider Gearbox
  - Main CV Driveline Safety Shield
  - Slip Clutch Adjustment
  - Blade Removal
  - Blade Bolt Inspection
  - Blade Holder Assembly
  - High Pressure Oil Leak Hazard
  - Hydraulic Hoses
  - Flex Wing Hydraulic Cylinder Replacement Instructions
  - Storage

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2215R1, 2215RR1 - 540 RPM

12215R1, 12215RR1 - 1000 RPM

FLEX WING ROTARY CUTTER

Published 07/20

Part No. 50076911

OPERATOR'S MANUAL

BUSH HOG

2501 Griffin Ave.

Selma, AL 36703

334-874-2700

www.bushhog.com

$0.00

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Page 1 2215R1, 2215RR1 - 540 RPM 12215R1, 12215RR1 - 1000 RPM FLEX WING ROTARY CUTTER Published 07/20 Part No. 50076911 OPERATOR’S MANUAL ® BUSH HOG 2501 Griffin Ave. Selma, AL 36703 334-874-2700 www.bushhog.com © 2020 Alamo Group Inc. $0.00...
Page 2 PELIGRO DANGER Si vous ne pouvez pas lire Si no puede leer inglés: antes de poner en l'anglais: avant d'utiliser funcionamiento este equipo, solicite que l'équipement, demandez à une alguien le traduzca los mensajes de personne de vous traduire les seguridad o vaya al sitio web para consultar messages de sécurité...
Page 3 In order to reduce accidents and enhance the safe operation of mowers, Bush Hog, in cooperation with other industry manufacturers has developed the AEM/FEMA Industrial and Agricultural Mower Safety Practices video and guide book. The video will familiarize and instruct mower-tractor operators in safe practices when using industrial and agricultural mowing equipment.
Page 4 Bush Hog will provide one (1) AEM Mower Safety Practices Video Please Send Me: VHS Format – AEM/FEMA Mower Operator Safety Video DVD Format – AEM/FEMA Mower Operator Safety Video Mower Operator’s Manual AEM Mower Operator’s Safety Manual Requester Name:___________________________________Phone:...
Page 5 A Manual canister is provided on the implement where this manual can be properly stored. If you lose or damage this manual a free replacement manual can be obtained from an authorized Bush Hog dealer or by down loading the manual from the Bush Hog website www.bushhog.com...
Page 6 DEALER to CUSTOMER Pre-Delivery/ Operation Instructions Dealer should inform the Purchaser of this product of Warranty terms, provisions, and procedures that are applicable.Dealer should inform Purchaser to review the contents of the Operator’s Manual including safety equipment, safe operation, and maintenance, to review the Safety Signs on the implement (and tractor if possible), and of Purchaser’s responsibility to train his/her operators’s in safe operation procedures.
Page 7 TABLE OF CONTENTS SAFETY SECTION ............1-1 GENERAL SAFETY INSTRUCTIONS AND PRACTICES .
Page 8: Table Of Contents
TABLE OF CONTENTS CONTINUED CONNECTING THE MOWER TO THE TRACTOR..........4-9 Connecting Mower Tongue to the Tractor .
Page 10 SAFETY GENERAL SAFETY INSTRUCTIONS AND PRACTICES A careful operator is the best operator. Safety is of primary importance to the manufacturer and should be to the owner/operator. Most accidents can be avoided by being aware of your equipment, your surroundings, and observing certain precautions.
Page 15 SAFETY THROWN OBJECTS HAZARD (CONTINUED) Safety Section 1-7 2215/12215 07/20 Safety Section 1-7 ©2020 Alamo Group Inc.
Page 23 These parts are made and tested to Bush Hog specifications. Non-genuine "will fit" parts do not consistently meet these specifications. The use of “will fit” parts may reduce mower performance, void warranties, and present a safety hazard. Use genuine Bush Hog mower parts for economy and safety.
Page 25 Danger Decal Crushing Hazard, Transport Latch D813 Danger Decal Multilingual 91443 Decal, Important Important Instructions D559 Warning Genuine Bush Hog Parts D551 Warning,Blade Rotation CCW Blade Rotation D552 Warning,Blade Rotation CW Blade Rotation 50080370 Decal. Logo Bush Hog Logo 50031214 Reflector...
Page 28 SAFETY WARNING TO AVOID DEATH OR SERIOUS INJURY FROM HIGH PRESSURE HYDRAULIC OIL LEAKS PENETRATING SKIN: DO NOT OPERATE equipment with oil or fuel leaks. KEEP all hydraulic hoses, lines and connections in good condition and tight before applying system pressure. Relieve hydraulic pressure before disconnecting lines or working on the system.
Page 29 SAFETY WARNING TO AVOID EQUIPMENT AND GRASS FIRES: CLEAR AWAY grass or debris from slip clutches, gearboxes, drivelines and decks. TO AVOID FIRE IGNITION: DO NOT ALLOW BLADES TO CONTACT rocks,metal or solid objects. D553_3 IMPORTANT D553_4 Required for Standard Pull Type Units. 14"...
Page 31 SAFETY DANGER THROWN OBJECT HAZARD TO AVOID DEATH OR SERIOUS INJURY: DO NOT OPERATE if Thrown Object Shielding is damaged or missing. MAINTAIN Thrown Object Shielding HERE D614 2215/12215 07/20 Safety Section 1-23 ©2020 Alamo Group Inc.
Page 32 SAFETY WARNING WARNING Non-genuine parts can fail catastrophically. TO AVOID DEATH OR SERIOUS INJURY: ONLY use genuine Bush Hog replacement parts. Non-genuine parts can fail creating hazardous conditions for operator and bystanders. Contact local dealer or Bush Hog about repair parts at: 2501 Griffin Ave.,Selma, Al 36701...
Page 33 SAFETY PELIGRO DANGER Si vous ne pouvez pas lire Si no puede leer inglés: antes de poner en l'anglais: avant d'utiliser funcionamiento este equipo, solicite que l'équipement, demandez à une alguien le traduzca los mensajes de personne de vous traduire les seguridad o vaya al sitio web para consultar messages de sécurité...
Page 36 Contents Acknowledgment ......2 Foreword ........2 Safety Alerts.
Page 37: Safety Alerts
Safety Alerts Symbol Signal Words This Safety Alert Symbol means: “ATTENTION! Signal words are distinctive words that will typically be STAY ALERT! YOUR SAFETY IS INVOLVED!” found on safety signs on the mower and other worksite equipment. These words may also be found in this The Safety Alert Symbol identifi es important safety manual and the manufacturer’s manuals.
Page 38: The Industrial/Agricultural Mower
The Industrial/Agricultural Mower Industrial/Agricultural Mower Types Mowers are used for pasture clipping, crop residue shredding, heavy brush cutting, waterways, right-of- Flail ways, roadside or highway mowing. Also, these mowers are used for cutting grass and other growth in public areas such as parks and cemeteries. Boom Rotary Sickle Bar...
Page 39: Follow A Safety Program
Follow A Safety Program Protect Yourself Wear personal protective clothing and Personal Protective Equipment (PPE) issued to you or called for by job conditions. You must ALWAYS wear safety glasses with side shields. You may also need: — Hard hat —...
Page 40 Follow A Safety Program Avoid Injury From Raised Equipment Avoid Injury From High Pressure Fluid Avoid possible crushing injury from falling mower or Avoid fl uid injection injury due to high pressure fl uid leaks. other raised equipment. High Pressure Fluid Can Inject into the Body Avoid Crushing –...
Page 41 Follow A Safety Program Be Alert! For Safe Operation Know where to get assistance. Know how to use a fi rst You must be a qualifi ed and authorized operator for aid kit and fi re extinguisher/fi re suppression system. proper operation of your machine.
Page 42 Follow A Safety Program Some Rules You Must Work By (continued) Keep — Only qualifi ed and authorized individuals may operate Children this equipment. Away from — Never allow children to play on, ride on or operate Equipment the equipment. Children are not qualifi ed to operate this equipment.
Page 43: Prepare For Safe Operation
Prepare For Safe Operation Check The Mower And Tractor Equipment Before beginning your work day inspect the machine Walk-Around and have all systems in good operational condition. Inspection WARNING! Prevent possible crushing injury from falling equipment. Hydraulic system or part failure could cause unsupported equipment to fall.
Page 44 Prepare For Safe Operation Know The Work Area Correct unsafe conditions. Do not operate in problem areas where debris and obstacles cannot be removed Before you operate the mower thoroughly inspect or marked. the work area. Walk around the area and inspect the Analyze mowing area to determine: surfaces you will travel on when using the mower.
Page 45 Prepare For Safe Operation Tractor And Mower Controls Safety Test — Raise and lower mower to check for driveline bottoming out or engagement problems. Start the tractor following the specifi c procedures in the — Check the equipment for excessive vibration and manufacturer’s operator’s manual.
Page 46 Prepare For Safe Operation Hitching Mower To Tractor Read and Three-point hitch-mounted mowers: Understand Manuals Before — Refer to mower and tractor manufacturers’ manuals. Operating — Place tractor’s hydraulic power lift (rockshaft) selector lever in down position to avoid unexpected movement.
Page 47: Start Safely
Start Safely Make The Right Start Mow only in daylight or good artifi cial light conditions. Rotating Blades – Avoid serious injury or death from mower-thrown Keep Away objects or blade contact: — Keep chain shields, fl exible or solid defl ector shields or discharge chutes in place and in good repair.
Page 48 Operate Safely Mower-Thrown Objects (continued) Disc Mowers — When using a disc mower it is Do Not Mow important to know the area to be mowed. If the operator in Reverse has mowed the fi eld before and is familiar with all obstacles that may be present, it is suffi cient to watch ahead of the mower path for any additional objects that may have entered the fi eld.
Page 49 Operate Safely Under Mount Mower Safety Practices When mowing with an under mount mower: Never Stand — Keep removable discharge chute in place and over on Mower – Keep Away discharge opening. — Never stand on a mower housing when the tractor engine is operating.
Page 50 Operate Safely Wing And Side Mount Mowers Safety Practices 300 ft (92 m) Raised wing positions reduce shielding protection and Keep Bystanders increases the thrown object and blade contact hazard Away from risks. Mowing Area Avoid possible serious injury or death by thrown objects or blade contact from raising and lowering wings during mowing operations: —...
Page 51 Operate Safely Uneven Terrain Mowing Safety Practices (continued) Maintain — Use extreme care to maintain control over the Control, Use Low equipment when operating in these conditions. Speeds — Increase tractor stability by adding wheel weights, ballast and increasing wheel spacing to maximum. Refer to operator’s manual for recommendations.
Page 52: Park Safely
Park Safely Parking Safety Practices — Use designated or out-of-traffi c areas. — Use fi rm level ground locations. Parking Brake — Set parking brake. — Lower raised equipment to ground. Shut down the mower and tractor using proper equipment shut down practice before dismounting tractor.
Page 53: Perform Maintenance Safely
Shut Down Safely Dismounting Properly — Never dismount from moving equipment. Wait for — Never jump from any machines. Moving Parts to Stop — Dismount carefully. — Check for slippery steps. — Keep feet and hands away from controls. — Use handholds and steps during dismount. —...
Page 54 Perform Maintenance Safely Prepare Yourself Wear personal protective clothing and Personal Protective Equipment (PPE) issued to you or called for by job conditions. You must ALWAYS wear safety glasses with side shields. You may also need: — Hard hat — Safety shoes —...
Page 55 Perform Maintenance Safely Prepare The Machine — Securely support, block up, or lock up mower wings with approved locking devices before working near or Stored energy sources (electrical, mechanical, hydraulic, underneath a wing mower. pneumatic, chemical, thermal, etc.) must be controlled —...
Page 56 Perform Maintenance Safely Perform Maintenance Safely Use Proper Ventilation Make sure the hoists or jacks you use are in good repair. Never use jacks with cracked, bent, or twisted parts. If it is necessary to run an engine in an enclosed area, Never use frayed, twisted or pinched cables.
Page 57 Perform Maintenance Safely Hydraulic System Hazards When venting or fi lling the hydraulic system, loosen the fi ller cap slowly and remove it gradually. The hydraulic system is under pressure whenever the Never reset any relief valve in the hydraulic system to a engine is operating and may hold pressure even after the pressure higher than recommended by the manufacturer.
Page 58 Perform Maintenance Safely Avoid Explosion — Observe the polarity of the batteries and connections. — Make the fi nal cable connection to the engine or the WARNING! Avoid possible serious injury from furthest ground point away from the battery. Never explosion.
Page 59 Perform Maintenance Safely Tire And Wheel Maintenance (continued) Never cut or weld on a wheel with an infl ated tire mounted on it. This could cause explosive WARNING! The types of wheels and tires usually decompression. found on this equipment require special care when Check that the tire size and wheel are correctly matched.
Page 60: Final Word To The User
Perform Maintenance Safely Mower Blade Maintenance (continued) — Avoid bending blades. Help prevent mower blades from bending or cracking by avoiding contact with — How are mower blades made? solid objects. Mower blades are intended to cut Mower blades are made of high strength alloy spring grass, shrubs, woody vegetation, and small trees and steel.
Page 62: Reconocimiento
Contenido Reconocimiento ....... 2 Introducción ........2 Alertas de seguridad .
Page 63: Alertas De Seguridad
Alertas de seguridad Símbolo Palabras indicativas Este símbolo de alerta de seguridad signifi ca: Las palabras indicativas son palabras distintivas que “¡ATENCIÓN! ¡MANTÉNGASE ALERTA! ¡SU típicamente se encontrarán en letreros de seguridad SEGURIDAD ESTÁ EN RIESGO!” de la cortadora de césped y otros equipos del sitio de trabajo.
Page 64: Cortadora De Césped Industrial/Para Agricultura
Cortadora de césped industrial/para agricultura Tipos de cortadora de césped industrial/para agricultura Las cortadoras de césped se usan para recortar pasturas, Triturador desmenuzar residuos de cultivos, cortar arbustos, realizar desbroce pesado, cortar la hierba en vías de agua, derechos de paso, costados de caminos o autopistas. Además, estas cortadoras se usan para cortar la hierba y otras plantas en zonas públicas como parques y cementerios.
Page 65: Cumplimiento Del Programa De Seguridad
Cumplimiento del programa de seguridad Protéjase a sí mismo Use la ropa de protección personal y los equipos de protección personal (PPE) que se le proporcionen o que requieran las condiciones del trabajo. SIEMPRE debe usar gafas de seguridad con escudos laterales. Puede necesitar también: —...
Page 66 Cumplimiento del programa de seguridad Evite las lesiones provocadas por equipos elevados Si un ﬂ uido se inyecta en la piel, debe ser extraído dentro de pocas horas por personal médico Evite posibles lesiones de aplastamiento por caídas de la familiarizado con este tipo de lesión.
Page 67 Cumplimiento del programa de seguridad ¡Manténgase alerta! Para una operación segura Sepa dónde obtener asistencia. Sepa cómo usar un Usted debe ser un operador cualifi cado y autorizado equipo de primeros auxilios y un extintor de incendios/ para operar la máquina correctamente. Debe comprender sistema de supresión de fuego.
Page 68 Cumplimiento del programa de seguridad Algunas reglas que debe cumplir al trabajar (continuación) Mantenga — Únicamente personas cualifi cadas y autorizadas a los niños alejados pueden manejar estos equipos. de los equipos — Nunca permita que los niños jueguen en los equipos, viajen en ellos o los hagan funcionar.
Page 69: Preparación Para Una Operación Segura
Preparación para una operación segura Revise los equipos de la cortadora de césped y el marcadas; incluya los pernos y sujetadores de las hojas. Nunca enderece o suelde en las hojas. tractor — Asegúrese de que el escudo para objetos que son Antes de comenzar la jornada de trabajo, inspeccione la arrojados se encuentre correctamente instalado y en buen máquina y asegúrese de que todos los sistemas estén en...
Page 70 Preparación para una operación segura Familiarícese con la zona de trabajo Corrija las condiciones no seguras. No opere en áreas con problemas donde no se puedan retirar o marcar los Antes de hacer funcionar la cortadora de césped, residuos y los obstáculos. inspeccione cuidadosamente la zona de trabajo.
Page 71 Preparación para una operación segura Prueba de seguridad de los controles del tractor y de la cortadora de césped Use el ROPS Arranque el tractor siguiendo los procedimientos y el cinturón de seguridad específi cos del manual del operador del fabricante. Estos procedimientos normalmente incluyen: —...
Page 72 Preparación para una operación segura Enganche de la cortadora de césped al tractor Lea y asegúrese Cortadoras montadas en enganche de tres puntos: de comprender los — Consulte los manuales de los fabricantes de la manuales antes de comenzar la cortadora y del tractor.
Page 73: Arranque Con Seguridad
Arranque con seguridad Cómo realizar un arranque correcto Corte la hierba únicamente con luz diurna o en condiciones de buena luz artifi cial. Hojas giratorias – Manténgase Evite lesiones graves o muerte producidas por objetos arrojados por la cortadora o por el contacto con las hojas: —...
Page 74 Operación con seguridad Objetos arrojados por la cortadora de césped Apague la TDF, espere que las hojas dejen de girar, eleve la cortadora y, después, retroceda. (continuación) Corte desplazándose en sentido de avance. Cortadoras de disco — Cuando se usa una cortadora de disco, es importante conocer la zona donde se va a cortar.
Page 75 Operación con seguridad Prácticas de seguridad para la cortadora de césped de montaje inferior Nunca se pare sobre la cortadora Cuando se traslada con una cortadora de césped de de césped – montaje inferior: Manténgase alejado — Mantenga la rampa de descarga extraíble en su lugar y por encima de la abertura de descarga.
Page 76 Operación con seguridad Prácticas de seguridad para cortadoras de 300 ft césped con laterales y montaje lateral (92 m) Mantenga a las personas ajenas Las posiciones elevadas de los laterales reducen la alejadas de la zona protección de los escudos y aumentan los riesgos de de corte objetos arrojados y contacto con las hojas.
Page 77 Operación con seguridad Prácticas de seguridad para trabajos de corte en terrenos desparejos (continuación) Mantenga — Use extremo cuidado para mantener el control de los el control, equipos cuando trabaja en estas condiciones. desplácese — Aumente la estabilidad del tractor agregando pesos o lastre en las ruedas y aumentando al máximo la separación entre las ruedas.
Page 78: Estacionamiento Seguro
Estacionamiento seguro Prácticas de seguridad para el estacionamiento — Use las zonas designadas o alejadas del tránsito. Aplique el freno de — Use lugares con suelo fi rme y nivelado. estacionamiento — Aplique el freno de estacionamiento. — Descienda el equipo de la cortadora de césped hasta el suelo.
Page 79: Realización De Mantenimiento Con Seguridad
Apagado con seguridad Descenso correcto — Nunca descienda de equipos en movimiento. Espere hasta que las — Nunca baje de una máquina saltando. piezas móviles se detengan — Descienda con cuidado. — Verifi que que no haya peldaños resbaladizos. — Mantenga los pies y las manos lejos de los controles. —...
Page 80 Realización de mantenimiento con seguridad Preparación personal Use la ropa de protección personal y los equipos de protección personal (PPE) que se le proporcionen o que requieran las condiciones del trabajo. SIEMPRE debe usar gafas de seguridad con escudos laterales. Puede necesitar también: —...
Page 81 Realización de mantenimiento con seguridad Preparación de la máquina Deben controlarse o reducirse las fuentes de energía Prepare los sistemas de la almacenada (eléctricas, mecánicas, hidráulicas, máquina para neumáticas, químicas, térmicas, etc.) al mínimo realizarles servicios practicable antes de realizar cualquier procedimiento de mantenimiento, reparación o servicio.
Page 82 Realización de mantenimiento con seguridad Use ventilación adecuada Si es necesario hacer funcionar un motor en una zona Retire la llave y cerrada, elimine del área las emanaciones de escape lea el manual de con una extensión del caño de escape. Si no tiene esa mantenimiento extensión, asegúrese de abrir las puertas y dejar entrar aire del exterior.
Page 83 Realización de mantenimiento con seguridad Riesgos del sistema hidráulico Cuando ventila o llena el sistema hidráulico, afl oje la tapa de llenado con lentitud y retírela gradualmente. El sistema hidráulico se encuentra bajo presión siempre Nunca restablezca una válvula de alivio del sistema que el motor está...
Page 84 Realización de mantenimiento con seguridad Evite explosiones — Asegúrese de que las máquinas no se estén tocando. — Observe la polaridad de las baterías y conexiones. ¡ADVERTENCIA! Evite posibles lesiones graves por — Realice la conexión fi nal de cable al motor o al punto explosiones.
Page 85 Realización de mantenimiento con seguridad Mantenimiento de neumáticos y ruedas (continuación) Evite la explosión ¡ADVERTENCIA! Los tipos de ruedas y neumáticos de los neumáticos que generalmente se encuentran en estos equipos requieren cuidados especiales al realizar servicios para evitar lesiones graves o la muerte. No infl e los neumáticos por encima de la presión No infl e neumáticos con gases infl amables o con sistemas recomendada.
Page 86: Palabras Fi Nales Para El Usuario
Realización de mantenimiento con seguridad Mantenimiento de las hojas de la cortadora — Evite doblar las hojas. Contribuya a prevenir que las hojas de la cortadora se doblen o rajen evitando el (continuación) contacto con objetos sólidos. Las hojas de la cortadora —...
Page 88 INTRODUCTION We are pleased to have you as a Bush Hog customer. Your Rotary Cutter has been carefully designed with care and built with quality materials by skilled workers to give maximum service with minimum down time. This manual is provided to give you the necessary operating and maintenance instructions for keeping your rotary cutter in top operating condition.
Page 89 The Bush Hog Model 2215/12215 Flex Wing Rotary Cutter is designed primarily for weed, grass, and brush to 3-1/2” diameter and consists of a center unit with two variable position wings together having a cutting width of 15 feet.
Page 90 ALWAYS OPERATE WITH THE WING HYDRAULIC CYLINDER CONTROL VALVES IN A FLOAT POSITION. • For maximum performance and service life, Always use Genuine Bush Hog replacement parts. Operating Noise Level/Sound Pressure The sound levels at the operator's ear from the attached machine (rotary cutter) are at least 10 dB (A) below the levels from typical Agricultural tractors used to power and transport this machine.
Page 91 INTRODUCTION INTRODUCTION 2215/12215 07/20 Introduction Section 2-5 Introduction Section 2-5 2215/12215 07/20 © 2020 Alamo Group Inc.
Page 94 ASSEMBLY DEALER SET-UP INSTRUCTIONS The mower as received from the factory is virtually completely assembled and requires minimum time to complete assembly and is ready for sale. On a fully assembled unit, do not release the Wing Lock Pin until the hoses are attached to the tractor and the Wing Cylinders are filled with oil.
Page 95 ASSEMBLY Tongue Hose Holder Rod During shipping tongue may be tilted back toward unit. Roll tongue down into working position. Pin jack stand to tongue. Tongue Jackstand Assembly LEVEL RODS Pin the leveling rods assemblies to the tongue using pin, flatwasher and cotter pins shipped with assembly. The slotted casting end should be attached to the Cotter tongue (Position for greasing).
Page 96 ASSEMBLY TIRES AND WHEELS Center Axle Arms LH Wing RH Wing Axle Arm Axle Arm Center Axle Grease Fittings 1.Mount wheels on hubs securing with lug nuts. NOTE: When using laminated tires and airplane tires, the flat side of the lug nut should be against the rim.
Page 97 ASSEMBLY TIRES AND WHEELS Before installing any tires and wheels make certain the Cutter is jacked up high enough and is securely supported. When installing laminated or airplane tires, be sure the flat side of the lug nut is against the wheel. There are only three types of tires that can be used on this cutter DO NOT USE ANY OTHER TYPE OF TIRE OR WHEEL, such as automotive tires and rims.
Page 98 ASSEMBLY Lubricate the PTO drivelines and wheel hubs according to the lubrication information found in the Maintenance Section. * Before loosening the airplane wheel bolts, make sure to relieve all air pressure from tire. HYDRAULICS Plumb hydraulic cylinders as shown. Figure Asm-R-0483 and Asm-R-0484 (Hydraulic Hoses are supplied for attachment to three tractor remotes.) Plugs are supplied to adapt value for either an open or closed center tractor hydraulic system.
Page 99 ASSEMBLY PLUMBING FOR 2215 and 12215 All versions of the 2215 and 12215 flexwing cutter are shipped from the factory with plumbing attached. Be sre to check all the fittings prior to use, to make sure they are tight. Fittings for attaching to the tractor remotes or independent valves should be purchased locally to match the application.
Page 100 ASSEMBLY DRIVE LINE ATTACHMENT TO IMPLEMENT CV DRIVE LINE 1. Secure the opposite end to the power divider CV Joint gearbox using the tapered pin and locknut. To Tractor Tighten nut to 30 ft. lbs. 2. Install drive line with the CV body attaching to the tractor PTO.
Page 101 ASSEMBLY WING DRIVELINE NOTE: The Wing driveline is assembled to the unit at the factory and these instructions are for reinstallation, should it be removed for repair. Follow reverse order for driveline removal. 1. Remove Access Hole Cover to ha ve access to inside of shield. 2.
Page 104 BUSH HOG 2215/12215 ROTARY MOWER OPERATION INSTRUCTIONS Bush Hog rotary mowers are manufactured with quality material by skilled workers. These mowers are designed to cut grass, weeds, small brush and other vegetative material up to 2” diameter in areas such as pastures and along highway right-of-ways.
Page 105 OPERATION 1. OPERATOR REQUIREMENTS Safe operation of the unit is the responsibility of a qualified operator. A qualified operator has read and understands the implement and tractor Operator’s Manuals and is experienced in implement and tractor operation and all associated safety practices. In addition to the safety messages contained in this manual, safety signs are affixed to the implement and tractor.
Page 106 OPERATION 2. TRACTOR REQUIREMENTS The tractor used to operate the mower must have the power capacity to lift, pull, and operate the Power Take Off (PTO) at the mower’s rated speed while traveling at a ground speed between 2 and 5 MPH. Operating the mower with a tractor that does not meet the following requirements may cause tractor or mower damage and be a potential danger to the operator and passers by.
Page 107 OPERATION 3. Tractor Horsepower The horsepower required to operate the mower depends on several operating factors including the vegetation to be cut, terrain condition, operator experience, condition of the mower and tractor, and others. For most mowing conditions, the 2215 mower requires a tractor with a minimum of 60 HP. Operating the mower with a tractor that does not have adequate power may damage the tractor engine.
Page 108 OPERATION 3.4 Power Take Off (PTO) Depending on the unit, the mower is designed to operate at a PTO speed of 540 or 1000 RPM. Most tractors operate at either 540, or a combination of 540 and 1000 RPM PTO speeds. The operating speed of the mower and tractor can be determined by the number of splines on the driveline yoke and PTO output shaft.
Page 110 OPERATION BEFORE leaving the tractor seat lower the implement, set the parking brake and/or set the tractor transmission in parking gear, disengage the PTO, stop the engine, remove the key, and wait for all moving parts to stop. Place the tractor shift lever into a low range or parking gear to prevent the tractor from rolling.
Page 111: Connecting The Mower To The Tractor
OPERATION 6. CONNECTING THE MOWER TO THE TRACTOR Use extreme caution when connecting the mower to the tractor. The mower should be securely resting at ground level or setting on blocks. Keep hands and feet from under the mower deck and clear of pinch points between the tractor hitch arms and mower pins.
Page 113: Setting The Mower
OPERATION Hydraulic Line Support After connecting the mower hydraulic lines to the tractor, support the hoses with the equipped brackets. Ensure that hoses do not contact the driveline, do not bind while turning, and do not become pinched or kinked. Hydraulic Cylinder Priming Hydraulic Cylinders must be filled with hydraulic oil before removing the wing transport lock pins to lower the mower wings.
Page 114 OPERATION LEVELING WING SECTIONS WITH CENTER Wings should be adjusted before use if they are not level with center deck section. Lower cutter until skids on center section are approximately 1-2 inches off ground. Remove wing transport lock pin(s) and place in pin storage hole.
Page 115: Setting Deck Pitch
OPERATION 7.2 Setting Deck Pitch Lower Horse Power - Better Fuel Efficiency To increase fuel efficiency and lower horse power requirements for mower operation, the mower should be operated with the deck approximately 1"or less LOWER IN THE FRONT THAN THE REAR.
Page 116: Driveline Attachment
OPERATION 8. DRIVELINE ATTACHMENT The driveline yoke and tractor PTO shaft must be dirt free and greased for attachment. To connect the mower driveline to the tractor PTO output shaft, pull the driveline yoke collar back and align the grooves and splines of the yoke with those of the PTO shaft.
Page 117 OPERATION “Bottoming Out” Check Procedure • Disconnect driveline from the tractor and slide the profiles together until fully compressed. • Place a mark on the inner shield 1/8” from the end of the outer shield and reattach the driveline to the PTO shaft. •...
Page 118: Constant Velocity (Cv) Driveline
OPERATION 8.2 Constant Velocity (CV) Driveline For mowers equipped with a Constant Velocity (CV) driveline, the maximum turning angle between the tractor and mower must be determined to ensure the joint angle does not over-extend which can cause CV joint damage.
Page 119: Pre-Operation Inspection And Service
OPERATION The Constant Velocity PTO driveline is HEAVY (70 lbs or greater) and Special Lifting Procedures are recommended. Use lifting assistance such as mechanical assistance, two people, and proper lifting techniques when connecting or installing the driveshaft to reduce the possibility of back injuries. Do not turn so sharp or lift mower so high to produce a severe "knocking"...
Page 120: Tractor Pre-Operation Inspection/Service
OPERATION WARNING WARNING Non-genuine parts can fail catastrophically. TO AVOID DEATH OR SERIOUS INJURY: ONLY use genuine Bush Hog replacement parts. Non-genuine parts can fail creating hazardous conditions for operator and bystanders. Contact local dealer or Bush Hog about repair parts at: 2501 Griffin Ave.,Selma, Al 36701...
Page 121: Mower Pre-Operation Inspection/Service
OPERATION 9.2 Mower Pre-Operation Inspection/Service Before each mower use, a complete inspection and service is required to ensure the mower is in a good and safe working condition. Damaged and/or broken parts should be repaired and/or replaced immediately. To ensure the mower is ready for operation, conduct the following. OPS-R-0007 All Safety Shields, Guards and Safety devices including (but not limited to) - the Deflectors, Chain Guards, Steel Guards, Gearbox Shields, PTO integral shields, and Retractable Door Shields should...
Page 122 OPERATION • Ensure the mower hitch is securely attached to the tractor drawbar with a proper size bolt and secured nut. • Ensure that a properly rated safety tow chain is equipped securing the mower to the tractor. • Check that the main driveline is securely attached to the tractor and the clamping cone is seated in the groove of the PTO shaft •...
Page 123 OPERATION • Perform scheduled lubrication as specified in Dip Stick Fluid Level Check the maintenance section. • Inspect each gearbox oil level removing level Vent Plug indicator plug. The oil should be level with the mark on the dipstick. Replenish if needed. Replace the plug.
Page 124 OPERATION • Ensure that the mower is equipped and secured with wing transport locks. • Check the condition of the wing hinge pins. • Check the condition of the mower axle suspension spring. • Inspect mower tire condition, wheel bearings, and lug nut torque.
Page 125: Cutting Component Inspection
OPERATION 9.3 Cutting Component Inspection Inspect blade pan and blade assembly for the following: OPS-U-0031 2215/12215 07/20 Operation Section 4-23 © 2020 Alamo Group Inc.
Page 130: Driving The Tractor And Implement
OPERATION 10.1 DRIVING THE TRACTOR AND IMPLEMENT Safe tractor transport requires the operator possess a thorough knowledge of the model being operated and precautions to take while driving with an attached implement. Ensure the tractor has the capacity to handle the weight of the implement and the tractor operating controls are set for safe transport.
Page 132: Transport Position
OPERATION 10.4 Transport Position To raise mower wings, drive the unit to a level area and retract the wing hydraulic cylinders. DO NOT raise wings with the mower positioned on an embankment or other inclined position to prevent overturning the mower. After the wings are fully raised, install transport lock pins to prevent wings from inadvertently falling.
Page 133: Driving The Tractor And Cutter
OPERATION Use extreme care when lowering or unfolding the implement’s wings. Make sure no bystanders are close by or underneath the wings. Allow ample clearance around the implement when folding or unfolding the wings. Use extreme caution around buildings or overhead power lines.
Page 134 OPERATION 10.7 Crossing Ditches and Steep Inclines When crossing ditches with steep banks or going up sharp inclines, it is possible that the main driveline inner profile will penetrate into the outer housing to its maximum depth until assembly becomes solid(driveline is at its extreme shortest length).
Page 136: Foreign Debris Hazards
OPERATION Many varied objects, such as wire, cable, rope, or chains, can become entangled in the operating parts of the mower head. These items could then swing outside the housing at greater velocities than the blades. Such a situation is extremely hazardous and could result in serious injury or even death.
Page 142: Right Of Way (Highway) Mowing
OPERATION 11.6 Right of Way (Highway) Mowing • USE DOUBLE CHAIN GUARDS for highway, right-of-way, parks, greenbelt mowing, or all other mowing where human dwellings, vehicles, or livestock could be within 300 feet of the mower. • No shielding is 100% effective in preventing thrown objects. To Reduce Possibility of Injury: 1.
Page 147: Tire And Wheels
OPERATION 14.1 Tire and Wheels exceed 15 MPH. Excessive speed can cause damage to the machine and tire sections. Laminated tires must be installed such that the rubber segments lay with the ground. Foam Filled used Airplane Tires are ideal for conditions where a puncture proof tire is needed and the mower is frequently transported between locations.
Page 149: Lighting & Marking Of Agricultural Equipment - Ansi/Ase Standard 279.16
OPERATION When operating public roads, have consideration for other road users. Pull to the side of the road occasionally to allow all following traffic to pass. Do not exceed the legal speed limit set in your country for agricultural tractors. Always stay alert when transporting the tractor and implement on public roads.
Page 154: Maintenance Section
MAINTENANCE HAZARDS WITH MAINTENANCE OF IMPLEMENT 2215/12215 07/20 Maintenance Section 5-2 ©2020 Alamo Group Inc.
Page 155 MAINTENANCE HAZARDS WITH MAINTENANCE OF IMPLEMENT CONTINUED Maintenance Section 5-3 2215/12215 07/20 ©2020 Alamo Group Inc.
Page 156 PARTS INFORMATION PARTS INFORMATION Bush Hog mowers use balanced and matched system components for blade carriers, blades, cutter shafts, knives, knife hangers, rollers, drive train components, and bearings. These parts are made and tested to Bush Hog specifications. Non-genuine "will fit" parts do not consistently meet these specifications. The use of “will fit”...
Page 157 MAINTENANCE Mower Grease & Oil Points Driveline Input Driveline 8 Hours Main Telescoping Tube 8 Hours Wing Telescoping Tube 8 Hours Shield Bearings 8 Hours Gearbox Left Gearbox 8 Hours Right Gearbox 8 Hours Center Gearbox 8 Hours Divider Gearbox 8 Hours Tailwheel Wheel Hubs...
Page 158: Center & Wing Gearboxes
MAINTENANCE CENTER & WING GEARBOXES The Gearboxes have been filled with lubricant to the proper Level prior to shipment. However, you should check the oil level before each use. The gearbox should not require additional lubricant unless the box is cracked or a seal is leaking. Add EP85W-140 oil, if necessary, to bring oil level to the proper level on the dipstick.
Page 159: Main Cv Driveline Safety Shield
MAINTENANCE MAIN CV DRIVELINE SAFETY SHIELD To remove the outer CV cone, remove the locking screws from shield cone. Remove cone over yoke. Figure Mnt-R-0038 Remove bearing ring and remove the locking screws from inner shield cone. Figure Mnt-R-0038. Turn inner cone to assembly position and remove half shield. Remove bearing ring. FIGURE MNT-R-0038. To assemble outer CV driveline, grease yoke groove and inner profile tube.
Page 160 MAINTENANCE CAT IV WING DRIVELINE SHIELDS To remove the main inner driveline shield, Remove the locking scre ws. Align the bearing tabs with the cone pockets. FIGURE Mnt-0026. Remove the half-guard and remove the bearing ring. FIGURE Mnt-R-0012. Inspect the driveline sh ield for worn areas or cracks. If the shield has any dents or cracks, replace the Shield. While the Shields are off, examine the Driveline for signs of abnormal wear, bent or twisted shafts, or cracks in the shafts or tubes.
Page 161: Slip Clutch Adjustment
With Tractor at idle speed, engage tractor PTO drive for 2-3 seconds. Clutch should slip without turning blades. If clutch does not slip, contact your authorized Bush Hog dealer. Retighten nuts to within 1/64” of original position. Initial spring lengths are shown in Figure Mnt-R- 0476.
Page 162 NOTE: Replace Blades in pairs after no more than 1/2" notch wear. Use only genuine Bush Hog replacement blades!
Page 163: Blade Removal
Bush Hog replacement blades. 1. Remove nuts from blade bolts. A blade nut socket (Part No. 6432) can be bought at your Bush Hog dealer and used with an adjustable wrench (not supplied) to remove blade nut. Blade nut can also be removed with a 1-11/16 ”socket.
Page 164: Blade Bolt Inspection
MAINTENANCE Avoid personal injury. Blade and/or blade carrier removal should be done only with the tractor engine shut off, key removed, in neutral, parking brake on, PTO disengaged, and the cutter blocked in the raised position. Blade Bolt Inspection Inspect Blade Bolt Head daily for wear as followed: Inspect the Blade Bolt Heads daily for abnormal wear.
Page 165 MAINTENANCE Installation 1. Align the blade holder so the cotter pin hole is positioned 90º to the blade bar (for ease of installing the cotter pin). 2 .Place blade holder assembly, washer, and retaining nut on lower shaft. Torque nut to 450 ft. lbs. Strike the head of the blade bolt with a sledge hammer on one side and then the other.
Page 166 MAINTENANCE TIRES AND WHEELS Before working on any tires and wheels make certain the Cutter is jacked up high enough and securely supported. When installing laminated or airplane tires, be sure the flat side of the lug nut is against the Wheel. When installing Sectional Tires and Wheels note the direction of travel and the curvature of rubber segments in the tire (See Assembly Section).
Page 167: High Pressure Oil Leak Hazard
MAINTENANCE HIGH PRESSURE OIL LEAK HAZARD HYDRAULIC HOSES Replace pinched and broken Hydraulic Hoses at once. Tighten any Hydraulic Fitting with fluid leaking from it. If fluid still leaks, loosen the fitting, apply a pipe thread compound to the threads and tighten. Care must be exercised when tightening Hydraulic Fittings.
Page 168: Flex Wing Hydraulic Cylinder Replacement Instructions
MAINTENANCE Flex Wing Hydraulic Cylinder Replacement Instructions Implement Cylinders Removal and Replacement Follow these Steps: Clear the area of all personnel before lowering the wings. From the tractor seat with your seat belt fast ened around you, Lower the implement wings to the ground.
Page 169: Storage
MAINTENANCE SKID SHOES Skid shoes are made of carbon steel to reduce wear and increase service life. Premature wear can be caused by the mower Center or Wing sections being set too low which allows the Wing Skid Shoes to drag on the ground.
Page 170 MAINTENANCE PROPER TORQUE FOR FASTENERS The chart lists the correct tightening torque for fasteners. When bolts are to be tightened or replaced, refer to this chart to determine the grade of bolts and the proper torque except when specific torque values are assigned in manual text.

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Bush Hog 2215R1 Operator's Manual

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