Related Manuals for RKI Instruments 35-3001A-02
Summary of Contents for RKI Instruments 35-3001A-02
- Page 1 35-3001A-02 Oxygen Sample-Draw Detector Operator’s Manual Part Number: 71-0308RK Revision: A Released: 8/8/17 www.rkiinstruments.com...
- Page 2 Typical calibration frequencies for most applications are between 3 and 6 months, but can be required more often or less often based on your usage. 35-3001A-02 Oxygen Sample-Draw Detector...
- Page 3 Product Warranty RKI Instruments, Inc. warrants gas alarm equipment sold by us to be free from defects in materials, workmanship, and performance for a period of one year from date of shipment from RKI Instruments, Inc. Any parts found defective within that period will be repaired or replaced, at our option, free of charge.
-
Page 4: Table Of Contents
Parts List ..............20 35-3001A-02 Oxygen Sample-Draw Detector... -
Page 5: Overview
WARNING: When using the 35-3001A-02, you must follow the instructions and warnings in this manual to assure proper and safe operation of the 35-3001A-02 and to minimize the risk of personal injury. Be sure to maintain and periodically calibrate the 35-3001A-02 as described in this manual. -
Page 6: Description
AMP 1 AMP 2 O XY LEL / IR Interconnect Terminal Strip This End To Inlet Fitting 3/4" Conduit Hub Particle Filter INLET Inlet Fitting EXHAUST Exhaust Fitting Figure 1: Oxygen Sample-Draw Detector Component Location 2 • 35-3001A-02 Oxygen Sample-Draw Detector... -
Page 7: External Components
Pressure Switch Flowmeter Exhaust Oxygen Sensor Flowmeter PCB Sensor Flow Control Restrictor Valve Inlet Pump Particle Filter Hydrophobic Filter Figure 2: Oxygen Sample-Draw Detector Flow Diagram 35-3001A-02 Oxygen Sample-Draw Detector • 3... - Page 8 The flowmeter is mounted to the right side of the flowmeter circuit board. You can see it through the window in the door. A ball in the flowmeter column indicates the flow rate to the sensor. The 4 • 35-3001A-02 Oxygen Sample-Draw Detector...
- Page 9 The leads extending from the sensor are factory wired to the oxygen sensor terminal strip. 35-3001A-02 Oxygen Sample-Draw Detector • 5...
- Page 10 The black test point in the upper left corner is the negative (-) test point and the red test point to the left of the zero and span pots is the positive (+) test point. 6 • 35-3001A-02 Oxygen Sample-Draw Detector...
-
Page 11: Installation
Are the flowmeter and status LEDs visible? 6.50 Ø .30 x .50 (4X) M OUNTING 1.13 4.00 Pilot Fail Sample Drawing Gas Detector 8.88 8.50 35-3001 www.rkiinstruments.com 4.50 NOTE: Housing is 4.3 inches deep Figure 4: Outline and Mounting Dimensions 35-3001A-02 Oxygen Sample-Draw Detector • 7... -
Page 12: Connecting The Sample Lines To The Sample-Draw Detector
1/4” O.D. rigid polypropylene, Teflon, or flexible polyurethane tubing may be used. RKI Instruments, Inc. recommends using either 1/4” O.D. x 1/8” I.D. or 1/4” O.D. x 0.170” I.D. tubing based on your length requirements. See “Specifications” on page 1 for maximum tubing lengths based on tubing size. -
Page 13: Wiring The Sample-Draw Detector To A Controller
Push 1/4” O.D. rigid polypropylene or rigid Teflon sample tubing into the fitting until it stops. Flexible polyurethane tubing may be used with an appropriate insert. RKI Instruments, Inc. recommends using either 1/4” O.D. x 1/8” I.D. or 1/4” O.D. x 0.170” I.D. tubing based on your length requirements. - Page 14 Connect the wires to the applicable detector/transmitter terminal strip at the controller as shown in Figure 5. Refer to the controller operator’s manual and the controller detector head specification sheet for the 35-3001A-02 for detector/terminal strip connections specific to the controller.
-
Page 15: Start Up
Plug the voltmeter leads into the test points on the amplifier. Plug the positive lead into the red (+) test point; plug the negative lead into the black (-) test point. Verify a voltmeter reading of 434 mV (± 2 mV). 35-3001A-02 Oxygen Sample-Draw Detector • 11... -
Page 16: Maintenance
Open the housing door, then plug the voltmeter leads into the test points on the amplifier. Plug the positive lead into the red (+) test point; plug the negative lead into the black (-) test point. 12 • 35-3001A-02 Oxygen Sample-Draw Detector... -
Page 17: Troubleshooting
If the fail condition continues, replace the sensor(s) as described in “Replacing Components of the Sample-Draw Detector” on page 14. If the fail condition continues, contact RKI Instruments, Inc. for further instruction. Slow or No Response/Difficult or Unable to Calibrate Symptoms •... -
Page 18: Replacing Components Of The Sample-Draw Detector
If you cannot set the correct flow rate, check the sample line for obstructions or kinks. If the calibration/response difficulties continue, replace the sensor as described later in this section. If the calibration/response difficulties continue, contact RKI Instruments, Inc. for further instruction. Replacing Components of the Sample-Draw Detector This section includes procedures to replace the oxygen sensor, amplifier, hydrophobic filter, and particle filter. - Page 19 11. Turn on the controller and place it into normal operation. 12. Allow the sample-draw detector to warmup for 5 minutes. 13. Calibrate the sample-draw detector as described in “Calibration” on page 18 of this manual. Replacing the Hydrophobic Filter Turn off the controller. 35-3001A-02 Oxygen Sample-Draw Detector • 15...
-
Page 20: Adjusting The Low Flow Setting
NOTE: The pressure switch adjustment screw is accessible through a circular cutout in the flowmeter circuit board. Slowly turn the pressure switch adjustment screw counterclockwise just until the sample-draw detector goes into low flow alarm. 16 • 35-3001A-02 Oxygen Sample-Draw Detector... -
Page 21: Removing The Particle Filter's Tubing Stub, If Necessary
“Parts List” on page 20 for the spare part numbers. Push the new tubing up through the inlet fitting tube nut and replace the ferrule set and the O- ring, if it came out, in the orientation shown in Figure 6. 35-3001A-02 Oxygen Sample-Draw Detector • 17... -
Page 22: Calibration Frequency
Although there is no particular calibration frequency that is correct for all applications, a calibration frequency of every 3 months is adequate for most oxygen sample draw detector applications. Unless experience in a particular application dictates otherwise, RKI Instruments, Inc. recommends a calibration frequency of every 3 months for the oxygen sample draw detector. -
Page 23: Setting The Zero Reading
Remove the voltmeter leads from the amplifier test points. Close the housing door. Follow the instructions in the controller’s operator’s manual to exit the calibration mode. Store the components of the calibration kit in a safe and convenient place. 35-3001A-02 Oxygen Sample-Draw Detector • 19... -
Page 24: Parts List
Pump 33-0165RK Hydrophobic filter 33-0167RK Particle filter 57-1064RK-11 Amplifier 71-0308RK Operator’s Manual, 35-3001A-02 Oxygen Sample-Draw Detector 81-0076RK-01 Zero air calibration cylinder, 34 liter steel 81-0076RK-03 Zero air calibration cylinder, 103 liter 81-0078RK-01 Calibration cylinder, 100% nitrogen, 34 liter steel 81-0078RK-03...
Need help?
Do you have a question about the 35-3001A-02 and is the answer not in the manual?
Questions and answers