Weber Genesis Replacement Instructions Manual
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Weber Genesis Replacement Instructions Manual

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THIS PROCEDURE SHOULD ONLY BE PERFORMED BY AN AUTHORIzED
m WARNING: GENUINE WEBER-STEPHEN REPLACEMENT PARTS MUST BE USED FOR ANY REPAIR OR REPLACEMENT.
YOUR ACTIONS, IF YOU FAIL TO FOLLOW THIS PRODUCT WARNING, MAY CAUSE A FIRE, AN ExPLOSION, OR
STRUCTURAL FAILURE RESULTING IN SERIOUS PERSONAL INjURY OR DEATH AS WELL AS DAMAGE TO PROPERTY.
m DANGER: BEFORE PERFORMING ANY WORk MAkE SURE THE GAS SUPPLY IS TURNED OFF AT THE SOURCE.
FAILURE TO FOLLOW DANGERS, WARNINGS AND CAUTIONS CONTAINED IN THIS INSTRUCTION SHEET MAY CAUSE A
FIRE OR AN ExPLOSION RESULTING IN SERIOUS PERSONAL INjURY OR DEATH AS WELL AS DAMAGE TO PROPERTY.
m BEFORE STARTING: Make sure lid is
closed and casters are locked to prevent
grill from moving.
1
FOR LP UNITS:
A) Unscrew regulator coupling from tank valve; turn counter-clockwise, or to
the left (1).
m WARNING: Do not use a wrench to loosen connection. Using
a wrench could damage regulator coupling and could cause a
leak.
1
WEBER-STEPHEN PRODUCTS LLC SERVICE TECHNICIAN
(Will vOid all WarraNTy prOTEcTiON.)
HOSE FROM GAS SOURCE DiSCOnnECtiOn
NOTE: Grills illustrated may have slight differences than model purchased.
BURNER TUBE
REPLACEMENT INSTRUCTIONS
BURnER tUBE
REplACEMEnt
FOR NG UNITS:
A) Slide back collar of the
quick-disconnect to remove
hose from gas source.
iGnitER
WiRE ClipS
REplACEMEnt
56445 02/25/11
AA

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Summary of Contents for Weber Genesis

  • Page 1 THIS PROCEDURE SHOULD ONLY BE PERFORMED BY AN AUTHORIzED WEBER-STEPHEN PRODUCTS LLC SERVICE TECHNICIAN m WARNING: GENUINE WEBER-STEPHEN REPLACEMENT PARTS MUST BE USED FOR ANY REPAIR OR REPLACEMENT. YOUR ACTIONS, IF YOU FAIL TO FOLLOW THIS PRODUCT WARNING, MAY CAUSE A FIRE, AN ExPLOSION, OR STRUCTURAL FAILURE RESULTING IN SERIOUS PERSONAL INjURY OR DEATH AS WELL AS DAMAGE TO PROPERTY.

  • Page 2: Lid Assembly Removal

    DOOR REMOVAl liD ASSEMBlY REMOVAl m CAUTION: Two people are required to lift and remove lid assembly. TOOLS NEEDED: - FLATHEAD A) While lid assembly is in closed position, remove A) Locate door pin release in door assembly (1). cotter pins out of clevis B) Using a screwdriver, push down on door pin release pins (1).

  • Page 3: Burner Tube Removal

    BURnER tUBE REMOVAl WinD DEFlECtOR REMOVAl TOOLS NEEDED: - 5/16" NUT-DRIVER TOOLS NEEDED: - PHILLIPS A) Remove screws that secure burner tubes to cookbox (1) using a 5/16" A) Locate Phillips head screws under control panel. nut-driver. B) Remove screws that secure wind deflector to control panel (1) with a B) Remove igniter electrode wires from wire harness clips (2).

  • Page 4: Burner Tube Installation

    iGnitER ElECtRODE REinStAllAtiOn iGnitER WiRE Clip inStAllAtiOn A) Slide igniter electrode (1) into the burner tube mounting bracket (2). IMPORTANT NOTE: This step only needs to be done if one or more REASSEMBLY NOTE: DO NOT USE ANY TOOLS TO INSTALL igniter wire clips are missing from manifold assembly.
  • Page 5 m WARNING: Make sure all control knobs are turned GREASE tRAY / DRip pAn REinStAllAtiOn to the OFF position before reconnecting gas supply and operating grill. Your actions, if you fail to follow this Product Warning, may cause a fire, an explosion, or structural failure resulting in serious personal injury or death as well as damage to property.

  • Page 6: Check For Gas Leaks

    Contact the Customer Service Representative in your area using the contact information on our web site. Log onto www.weber.com ® G) Valves-to-manifold connections (3). H) LP: Regulator hose-to-cylinder connection (4).
  • Page 7 COntROl pAnEl REinStAllAtiOn WinD DEFlECtOR REinStAllAtiOn TOOLS NEEDED: TOOLS NEEDED: - PHILLIPS - PHILLIPS A) Position front edge of wind deflector onto bottom lip of control panel (1). m IMPORTANT: To do a proper leak check, control panel must be removed.

  • Page 8: Door Reinstallation

    WARNING: All repairs to gas carrying, gas burning, igniter or structural components must be performed by an authorized Weber-Stephen Products LLC service technician. These parts may be gas carrying, gas burning, igniter or structural components. Please contact Weber-Stephen Products LLC, Customer Service Department for Genuine Weber-Stephen Products LLC replacement part(s) information.

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