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Contents
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
About the Safety and operating instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Safety instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Safety signal words. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Personal precautions and qualifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Personal protective equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Drugs, alcohol or medication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Installation, precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Operation, precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Maintenance, precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Storage, precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Design and function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Choosing the correct pneumatic hammer for a task. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Main parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Labels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Data plate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Noise level label. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Safety label. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Eject warning label. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Hoses and connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Methods to prevent freezing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Connecting a water separator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Lubrication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Insertion tool. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Selecting the right insertion tool. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Narrow chisel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Moil point . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Wide bladed chisel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Fitting and removing the insertion tool. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Start and stop. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Operating. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Starting a cut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Breaking. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
When taking a break. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Every day. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Changing the spring pin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Periodic maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Tightening torques. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Disposal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Technical data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Machine data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
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© 2010 Atlas Copco Construction Tools AB | No. 9800 0799 90 | 2010-01-01
TEX 3, 05P, 09PS, 10PS, 12PS
Original instructions
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Page 1: Table Of Contents
Machine data..............21 © 2010 Atlas Copco Construction Tools AB | No. 9800 0799 90 | 2010-01-01... - Page 2 EC Declaration of Conformity (EC Directive 2006/42/EC)......23 © 2010 Atlas Copco Construction Tools AB | No. 9800 0799 90 | 2010-01-01...
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Page 4: Introduction
Safety and operating instructions Introduction Thank you for choosing a product from Atlas Copco. Since 1873, we have been committed to finding new and better ways of fulfilling our customers' needs. Through the years, we have developed innovative and ergonomic product designs that have helped customers improve and rationalize their daily work. -
Page 5: Safety Instructions
Respiratory protection when appropriate ● ● Protective gloves Proper protective boots ● Appropriate work overall or similar clothing (not ● loose-fitting) that covers your arms and legs. © 2010 Atlas Copco Construction Tools AB | No. 9800 0799 90 | 2010-01-01 Original instructions... -
Page 6: Operation, Precautions
Never use the machine near flammable materials, ► fumes or dust. ► Make sure that there are no undetected sources of gas or explosives. © 2010 Atlas Copco Construction Tools AB | No. 9800 0799 90 | 2010-01-01 Original instructions... - Page 7 Keep the workplace free from foreign objects. ► recommended in the operating and safety ► Ensure that the work piece is securely fixed. instructions © 2010 Atlas Copco Construction Tools AB | No. 9800 0799 90 | 2010-01-01 Original instructions...
- Page 8 Before resuming the work, find and remove the cause of the increased vibrations. ► Never grab, hold or touch the inserted tool when using the machine. © 2010 Atlas Copco Construction Tools AB | No. 9800 0799 90 | 2010-01-01 Original instructions...
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Page 9: Maintenance, Precautions
Storage, precautions ♦ Keep the machine and tools in a safe place, out of the reach of children and locked up. © 2010 Atlas Copco Construction Tools AB | No. 9800 0799 90 | 2010-01-01 Original instructions... -
Page 10: Overview
If it takes less than 5 seconds a smaller pneumatic hammer should be selected. If it takes more than 10 seconds a larger ● pneumatic hammer should be selected. TEX 09PS © 2010 Atlas Copco Construction Tools AB | No. 9800 0799 90 | 2010-01-01 Original instructions... -
Page 11: Labels
The label indicates the guaranteed noise level Trigger corresponding to EC-directive 2000/14/EC. See Tool retainer "Technical data" for accurate noise level. Air inlet Cylinder Silencer © 2010 Atlas Copco Construction Tools AB | No. 9800 0799 90 | 2010-01-01 Original instructions... -
Page 12: Safety Label
Breaker and -30 to +50 hammer AIR-OIL Mineral oil/Synthetic +15 to +50 ISO VG 46–68 Mineral oil/Synthetic -20 to +15 ISO VG 22–32 © 2010 Atlas Copco Construction Tools AB | No. 9800 0799 90 | 2010-01-01 Original instructions... -
Page 13: Insertion Tool
► TEX 09PS KL, TEX 10PS KL, TEX 12PS KL 1. Fit or remove the insertion tool. 2. Close the tool retainer (position A). © 2010 Atlas Copco Construction Tools AB | No. 9800 0799 90 | 2010-01-01 Original instructions... -
Page 14: Operation
(A). The trigger and ♦ Check regularly that the machine is well lubricated. the safety trigger (A) returns automatically to the stop position. © 2010 Atlas Copco Construction Tools AB | No. 9800 0799 90 | 2010-01-01 Original instructions... -
Page 15: When Taking A Break
Install the spring pins with the slots in opposite ● directions and at a 45 degree angle. © 2010 Atlas Copco Construction Tools AB | No. 9800 0799 90 | 2010-01-01 Original instructions... -
Page 16: Periodic Maintenance
This work must be performed by authorised staff, trained for this task. Tightening torques TEX 09PS TEX 3 TEX 10PS TEX 05P © 2010 Atlas Copco Construction Tools AB | No. 9800 0799 90 | 2010-01-01 Original instructions... -
Page 17: Troubleshooting
♦ Check that the dimension and length of the air hose are according to the recommendations. See “Installation”. © 2010 Atlas Copco Construction Tools AB | No. 9800 0799 90 | 2010-01-01 Original instructions... -
Page 18: Technical Data
We, Atlas Copco Construction Tools AB, cannot be held liable for the consequences of using the declared values, instead of values reflecting the actual exposure, in an individual risk assessment in a work place situation over which we have no control. -
Page 19: Noise And Vibration Data
TEX 09PS (R) 16.1 TEX 09PS KL (US) 16.1 TEX 10PS (R) 22.4 TEX 10PS (KL) 22.4 TEX 12PS (R) 15.4 TEX 12PS (KL/US) 15.4 © 2010 Atlas Copco Construction Tools AB | No. 9800 0799 90 | 2010-01-01 Original instructions... -
Page 20: Ec Declaration Of Conformity
EC Declaration of Conformity EC Declaration of Conformity (EC Directive 2006/42/EC) We, Atlas Copco Construction Tools AB, hereby declare that the machines listed below conform to the provisions of EC Directive 2006/42/EC (Machinery Directive) and 2000/14/EC (Noise Directive), and the harmonised standards mentioned below.