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Helios PD2-6300 Pulse Input
Rate/Totalizer, Counter and Tachometer
Instruction Manual
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Large Display NEMA 4X, IP65 Wall Mounted Flow Rate/Totalizer
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Pulse, Open Collector, NPN, PNP, TTL, Switch Contact, Sine Wave (Coil), Square Wave Inputs
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Large Dual-Line 6-Digit Display, 1.8" (46 mm) Readable from 100 Feet (30 Meters) Away
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5, 10 or 24 VDC Flowmeter Power Supply
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4 Relays with Interlocking Capability + Isolated 4-20 mA Output Option
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Free PC-Based, On-Board, MeterView Pro USB Programming Software
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SunBright Display Standard Feature; Great for Outdoor Applications
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Display Rate (Speed) & Total at the Same Time
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Rate (Speed) in Units per Second, Minute, Hour, or Day
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Total, Grand Total or Non-Resettable Grand Total
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Front Panel or Remote Total Reset
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Password Protection for Total Reset
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Total Stored in Non-Volatile Memory
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Assign Any Relay for Rate (Speed) or Total
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4-20 mA Output for Rate (Speed) or Total
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Gate Function for Rate (Speed) Display of Slow Pulse Rates
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K-Factor, Internal Scaling, or External Calibration
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4-20 mA Output Option Converts the Pulse Input to an Isolated 4-20 mA Output
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Operating Temperature Range: -40 to 65°C (-40 to 149°F)
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Conformal Coated PCBs for Dust and Humidity Protection
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UL & C-UL Listed. E160849; 508 Industrial Control Equipment
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Input Power Options: 85-265 VAC / 90-265 VDC or 12-24 VDC / 12-24 VAC
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Programmable Display, Function Keys & Digital Inputs
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On-Board USB & RS-485 Serial Communications
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Modbus RTU Communication Protocol Standard
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5 Digital Inputs & 4 Digital Outputs Standard
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Light / Horn & Button Accessory
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Control Station Accessory for Remote Operation
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3-Year Warranty
PRECISION DIGITAL CORPORATION
233 South Street • Hopkinton MA 01748 USA
Tel (800) 343-1001 • Fax (508) 655-8990
www.predig.com
MeterView Pro
USB Install
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Related Manuals for Precision Digital Corporation Helios PD2-6300
Summary of Contents for Precision Digital Corporation Helios PD2-6300
- Page 1 Helios PD2-6300 Pulse Input Rate/Totalizer, Counter and Tachometer Instruction Manual MeterView Pro USB Install • Large Display NEMA 4X, IP65 Wall Mounted Flow Rate/Totalizer • Pulse, Open Collector, NPN, PNP, TTL, Switch Contact, Sine Wave (Coil), Square Wave Inputs •...
- Page 2 Helios PD2-6300 Pulse Input Rate/Totalizer, Counter & Tachometer Instruction Manual Disclaimer FREE MeterView Pro The information contained in this document is Programming Software subject to change without notice. Precision Digital makes no representations or warranties with respect to the contents hereof and specifically disclaims any implied warranties of merchantability or fitness for a particular purpose.
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Page 3: Table Of Contents
Helios PD2-6300 Pulse Input Rate/Totalizer, Counter & Tachometer Instruction Manual Table of Contents Introduction ......................6 Ordering Information ................... 6 Specifications....................... 8 General ......................8 Pulse Input ....................... 9 Rate/Totalizer ....................9 Relays ......................10 USB Connection .................... 10 Isolated 4-20 mA Transmitter Output ............10 RS-485 Serial Communications .............. - Page 4 Helios PD2-6300 Pulse Input Rate/Totalizer, Counter & Tachometer Instruction Manual Setting the Relay Operation (relay) ............32 Relay Assignment (Assign) ................ 32 Setting the Relay Action ................32 Programming Set and Reset Points ............33 Setting Fail-Safe Operation ................. 33 Programming Time Delay................
- Page 5 Helios PD2-6300 Pulse Input Rate/Totalizer, Counter & Tachometer Instruction Manual Table of Figures Figure 1. Meter Mounting Holes Location ............13 Figure 2. Meter Mounting Holes Dimensions ..........13 Figure 3. Meter Dimensions – Side View ............13 Figure 4. Meter Dimensions - Front View ............13 Figure 5.
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Page 6: Introduction
Helios PD2-6300 Pulse Input Rate/Totalizer, Counter & Tachometer Instruction Manual Introduction Ordering Information 85-265 VAC Models The Helios PD2-6300 is a multi-purpose, easy to use, large-display pulse input rate/totalizer ideal for flow Standard Options Model rate, total, and control applications. It features large... - Page 7 Helios PD2-6300 Pulse Input Rate/Totalizer, Counter & Tachometer Instruction Manual Light / Horn Accessories Pipe Mounting Kit Helios Meter Shown with MOD-PD2LHRB1 Red Light Helios Meter Shown mounted to pipe using PDA6260 / Horn and Button. Meter Sold Separately. pipe mounting kit. See Pipe Mounting Instructions on page 14 for details.
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Page 8: Specifications
Helios PD2-6300 Pulse Input Rate/Totalizer, Counter & Tachometer Instruction Manual Specifications Environmental Operating temperature range: -40 to 65°C (-40 to 149°F) Storage temperature range: Except where noted all specifications apply to -40 to 85°C (-40 to 185°F) operation at +25°C. -
Page 9: Pulse Input
Helios PD2-6300 Pulse Input Rate/Totalizer, Counter & Tachometer Instruction Manual Pulse Input Rate/Totalizer Inputs Field selectable: Pulse or square wave Display Display lines 1 & 2 may be assigned to 0-5 V, 0-12 V, or 0-24 V @ 30 kHz;... -
Page 10: Relays
Helios PD2-6300 Pulse Input Rate/Totalizer, Counter & Tachometer Instruction Manual Relays Isolated 4-20 mA Transmitter Output Rating 4 SPDT (Form C) internal and rated 3 A @ 30 VDC and 125/250 VAC resistive load; Output Rate/process, total, grand total, max, min, 1/14 HP (≈... -
Page 11: Rs-485 Serial Communications
Helios PD2-6300 Pulse Input Rate/Totalizer, Counter & Tachometer Instruction Manual RS-485 Serial Communications Digital Inputs & Outputs Compatibility EIA-485 Function Terminals provided for remote operation of all four programming / operation buttons Connectors Removable screw terminal connector (use PDA2364-MRUE control station). -
Page 12: Compliance Information
Helios PD2-6300 Pulse Input Rate/Totalizer, Counter & Tachometer Instruction Manual Compliance Information Safety Information Safety • Read complete instructions prior to installation UL & C-UL USA & Canada and operation of the meter. Listed UL 508 Industrial Control Equipment (USA) C22.2 No. -
Page 13: Wall Mounting Instructions
Helios PD2-6300 Pulse Input Rate/Totalizer, Counter & Tachometer Instruction Manual Mounting Dimensions Wall Mounting Instructions The meter can be mounted to any wall using the four 4.77" provided mounting holes. Note that the bottom (121.2 mm) mounting holes are located underneath the lower door panel. -
Page 14: Pipe Mounting Instructions
Helios PD2-6300 Pulse Input Rate/Totalizer, Counter & Tachometer Instruction Manual Pipe Mounting Instructions The meter can also be mounted to a pipe using the optional pipe mounting kit (PDA6260). This kit includes two mounting plates, two U-bolts, and the necessary nuts and bolts. To mount the meter to a pipe using the pipe mounting kit accessory, follow these instructions. -
Page 15: Installation Overview
Helios PD2-6300 Pulse Input Rate/Totalizer, Counter & Tachometer Instruction Manual Once the driver is installed, an AutoPlay Installation Overview dialog should appear for the drive We recommend the following sequence for getting the “MAINSTAL.” Click “Open folder to view meter into service: files.”... -
Page 16: Flowmeter Supply Voltage Selection (P+, P-)
Helios PD2-6300 Pulse Input Rate/Totalizer, Counter & Tachometer Instruction Manual Flowmeter Supply Voltage Selection (P+, P-) All meters, including models equipped with the 12-24 VDC power option, are shipped from the factory configured to provide 24 VDC power for the flowmeter or sensor. -
Page 17: Connections
Helios PD2-6300 Pulse Input Rate/Totalizer, Counter & Tachometer Instruction Manual Connections All connections are made to screw terminal connectors located under the lower door panel. Remove the single securing screw in order to access the wiring terminals. • Use copper wire with 60°C or 60/75°C insulation for all line voltage connections. Observe all safety regulations. -
Page 18: Power Connections
Helios PD2-6300 Pulse Input Rate/Totalizer, Counter & Tachometer Instruction Manual +5 V 4.7 k-ohm INPUT SIGNAL Power Connections Internal pull-up S+ S- Power connections are made to a two-terminal PNP NPN connector labeled POWER. The meter will operate regardless of DC polarity connection. The + and - SWITCH symbols are only a suggested wiring convention. -
Page 19: Switching Inductive Loads
Helios PD2-6300 Pulse Input Rate/Totalizer, Counter & Tachometer Instruction Manual Switching Inductive Loads RS-485 Connections The use of snubbers to suppress electrical noise is The RS-485 connections are made to a five terminal strongly recommended when switching inductive connector used for Modbus® RTU serial loads to prevent disrupting the microprocessor’s... -
Page 20: Digital I/O Connections
Helios PD2-6300 Pulse Input Rate/Totalizer, Counter & Tachometer Instruction Manual RS-485 Connection Examples RS-485 Converter Connections Figure 24 below details the wiring connections from the RS-485 connector to an RS-485 serial converter (such as the PDA7485-I or PDA8485-I) for a five-wire RS-232 Serial network. -
Page 21: F4 Digital Input Connections
Helios PD2-6300 Pulse Input Rate/Totalizer, Counter & Tachometer Instruction Manual F4 Digital Input Connections Remote Operation of Meter The meter can be operated via the programming A digital input, F4, is standard on the meter. This buttons or a PDA2364-MRUE remote control station... -
Page 22: Setup And Programming
Helios PD2-6300 Pulse Input Rate/Totalizer, Counter & Tachometer Instruction Manual Setup and Programming The meter may either be scaled (SCALE) without applying an input, calibrated (Cal) by applying an input, or you may use the K-Factor menu to match the rate/totalizer with a flowmeter’s k-factor (pulse/unit of measure). -
Page 23: Programming Buttons
Helios PD2-6300 Pulse Input Rate/Totalizer, Counter & Tachometer Instruction Manual Programming Buttons Lower Door Panel SIGNAL MA OUT RELAY1 RELAY2 RELAY3 RELAY4 P+/P- PNP NPN 24V 10V 5V S+ S- SWITCH POWER MENU RIGHT MENU RESET ENTER Button Description Button... -
Page 24: Display Functions & Messages
Helios PD2-6300 Pulse Input Rate/Totalizer, Counter & Tachometer Instruction Manual Display Functions & Messages Display Functions & Messages The meter displays various functions and messages Display Parameter Action/Setting during setup, programming, and operation. The Description following table shows the main menu functions and... - Page 25 Helios PD2-6300 Pulse Input Rate/Totalizer, Counter & Tachometer Instruction Manual Display Functions & Messages Display Functions & Messages Display Parameter Action/Setting Display Parameter Action/Setting Description Description RSt 1 nonrst Reset 1 Program reset point 1 Non- Non-resettable grand total set after entering “050873”...
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Page 26: Main Menu
Helios PD2-6300 Pulse Input Rate/Totalizer, Counter & Tachometer Instruction Manual Main Menu Setting Numeric Values The main menu consists of the most commonly used The numeric values are set using the Right and Up functions: Reset, Control, Setup, and Password. -
Page 27: Setting Up The Rate/Totalizer Meter (Setup)
Helios PD2-6300 Pulse Input Rate/Totalizer, Counter & Tachometer Instruction Manual Setting the Input Signal (Input) Setting Up the Rate/Totalizer Meter (setup) There is a switch, located to the right of the input connector, which must be configured according to the The Setup menu is used to select: input level and type. -
Page 28: Setting The Display Units Or Custom Tags (Units)
Helios PD2-6300 Pulse Input Rate/Totalizer, Counter & Tachometer Instruction Manual Setting the Decimal Point (dEc pt) Setting the Display Units or Custom Tags (units) The decimal point may be set with up to five decimal places or with no decimal point at all. The rate, total, Use this menu to enter the unit or custom tag that will and grand total decimal points are independent. - Page 29 Helios PD2-6300 Pulse Input Rate/Totalizer, Counter & Tachometer Instruction Manual K-Factor Calibration (Factor) Error Message (Error) An error message indicates that the calibration or scaling The meter may be calibrated using the K-Factor process was not successful. After the error message is function.
- Page 30 Helios PD2-6300 Pulse Input Rate/Totalizer, Counter & Tachometer Instruction Manual Time Base Calibrating the Meter with External The time base is the amount of time over which the Source (Cal) rate parameter should accrue. For example, if the rate was ten and the time base was in minutes, then the To scale the meter without a signal source, refer to total would increase by ten every one minute.
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Page 31: Setting The Display Parameter & Intensity (Dsplay)
Helios PD2-6300 Pulse Input Rate/Totalizer, Counter & Tachometer Instruction Manual After setting up the input and the display, press the Setting the Display Parameter & Menu button to exit programming and skip the rest of Intensity (dsplay) the setup menu. Press the Menu button again and the... -
Page 32: Setting The Relay Operation (Relay)
Helios PD2-6300 Pulse Input Rate/Totalizer, Counter & Tachometer Instruction Manual Relay Assignment (Assign) Setting the Relay Operation (relay) The relays can be assigned to any of the following parameters: This menu is used to set up the operation of the Rate for low or high alarm indication relays. -
Page 33: Programming Set And Reset Points
Helios PD2-6300 Pulse Input Rate/Totalizer, Counter & Tachometer Instruction Manual Programming Set and Reset Setting Fail-Safe Operation Points In fail-safe mode of operation, the relay coil is energized when the process variable is within safe High alarm indication: program set point above reset limits and the relay coil is de-energized when the alarm point. -
Page 34: Relay And Alarm Operation Diagrams
Helios PD2-6300 Pulse Input Rate/Totalizer, Counter & Tachometer Instruction Manual High Alarm with Fail-Safe Relay and Alarm Operation Operation (Set > Reset) Diagrams The following graphs illustrate the operation of the relays, status LEDs, and ACK button. High Alarm Operation (Set > Reset) Note: Relay coil is energized in non-alarm condition. -
Page 35: Time Delay Operation
Helios PD2-6300 Pulse Input Rate/Totalizer, Counter & Tachometer Instruction Manual Total Relay Sampling Operation Time Delay Operation The following graphs show the operation of the time Total Preset = 100 delay function. Sample Sample Sample Time Time Time Relay When the total reaches the preset, the relay trips and the sample time starts. -
Page 36: Relay Operation Details
Helios PD2-6300 Pulse Input Rate/Totalizer, Counter & Tachometer Instruction Manual Front Panel LEDs Relay Operation Details The alarm status LEDs on the front panel are Overview available on all meters, even those without relays The four-relays option for the meters expands its... -
Page 37: Non-Latching Relay (Auto)
Helios PD2-6300 Pulse Input Rate/Totalizer, Counter & Tachometer Instruction Manual Non-Latching Relay (Auto) Latching Relay (LatcH) In this application, the meter is set up for automatic In this application, the meter is set up for manual reset (non-latching relay). Acknowledging the alarm reset at any time. -
Page 38: Acknowledging Relays
Helios PD2-6300 Pulse Input Rate/Totalizer, Counter & Tachometer Instruction Manual Acknowledging Relays Setting Up the Interlock Relay (Force On) Feature There are three ways to acknowledge relays programmed for manual reset: Relays 1-4 can be set up as interlock relays. To set... -
Page 39: Scaling The 4-20 Ma Analog Output (Aout)
Helios PD2-6300 Pulse Input Rate/Totalizer, Counter & Tachometer Instruction Manual Scaling the 4-20 mA Analog Reset Menu (reset) Output (Aout) The Reset menu is used to reset the totals, maximum or minimum reading (peak or valley) reached by the The 4-20 mA analog output can be scaled to provide process;... -
Page 40: Setting Up The Password (Pass)
Helios PD2-6300 Pulse Input Rate/Totalizer, Counter & Tachometer Instruction Manual Making Changes to a Password Setting Up the Password (pass) Protected Meter The Password menu is used for programming three levels of security to prevent unauthorized changes to If the meter is password protected, the meter will... -
Page 41: Advanced Features Menu
Helios PD2-6300 Pulse Input Rate/Totalizer, Counter & Tachometer Instruction Manual Advanced Features Menu Display Parameter Action/Setting No PtS Number of Set meter for 2 to 32- To simplify the setup process, functions not needed points point linearization for most applications are located in the Advanced... -
Page 42: Rounding Feature (Round)
Helios PD2-6300 Pulse Input Rate/Totalizer, Counter & Tachometer Instruction Manual Gate Function (Gate) Contact De-Bounce Filter (FiLter) The gate function is used for displaying slow pulse The filter function (FiLter) can be used for rates. Using the programmable gate, the meter is able applications where the meter is set up to count pulses to display pulse rates as slow as 1 pulse every 999.9... -
Page 43: Modbus Rtu Serial Communications (Serial)
Helios PD2-6300 Pulse Input Rate/Totalizer, Counter & Tachometer Instruction Manual Modbus RTU Serial Select Menu (SElEct) Communications (serial) The Select menu is used to select the input signal conditioner applied to the input (linear), low-flow The meter is equipped with serial communications cutoff, and analog output programming. -
Page 44: Analog Output Programming (Aoutpr)
Helios PD2-6300 Pulse Input Rate/Totalizer, Counter & Tachometer Instruction Manual Analog Output Programming Analog Output Calibration To perform the analog output calibration, it’s (AoutPr) recommended to use a milliamp meter with a The Analog Output Programming menu is used to resolution of at least 0.1 µA to measure the output... -
Page 45: Programmable Function Keys User Menu (User)
Helios PD2-6300 Pulse Input Rate/Totalizer, Counter & Tachometer Instruction Manual Programmable Function Keys Function Keys & Digital I/O Available Settings User Menu (user) Display Description F On 1* Force relay 1 (*through 4) into the on The User menu allows the user to assign the front state. -
Page 46: Meter Operation
Helios PD2-6300 Pulse Input Rate/Totalizer, Counter & Tachometer Instruction Manual Meter Operation Maximum/Minimum Readings The max & min readings (peak & valley) reached by The meter accepts pulses (e.g. ±40mV to ±8V), the process can be displayed either continuously or... -
Page 47: Troubleshooting
Helios PD2-6300 Pulse Input Rate/Totalizer, Counter & Tachometer Instruction Manual Troubleshooting Reset Meter to Factory Defaults When the parameters have been changed in a way The rugged design and the user-friendly interface of that is difficult to determine what’s happening, it might... - Page 48 Helios PD2-6300 Pulse Input Rate/Totalizer, Counter & Tachometer Instruction Manual Factory Defaults & User Settings Factory Defaults & User Settings Parameter Display Default Setting Parameter Display Default Setting Display On delay relay 3 On 3 0.0 sec dSPLAY assignment Off 3 Off delay relay 3 0.0 sec...
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Page 49: Troubleshooting Tips
Helios PD2-6300 Pulse Input Rate/Totalizer, Counter & Tachometer Instruction Manual Troubleshooting Tips This meter is a highly sophisticated instrument with an extensive list of features and capabilities. If the programming buttons are used to program the meter, it may be a difficult task to keep everything straight. That is why we strongly... - Page 50 Helios PD2-6300 Pulse Input Rate/Totalizer, Counter & Tachometer Instruction Manual Contact Precision Digital Technical Support Call: (800) 610-5239 or (508) 655-7300 Fax: (508) 655-8990 Email: support@predig.com Sales Support Call: (800) 343-1001 or (508) 655-7300 Fax: (508) 655-8990 Email: sales@predig.com Place Orders Email: orders@predig.com...
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