Jay-Lor 4000 TWIN AUGER Series Operator's Manual
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Jay-Lor 4000 TWIN AUGER Series Operator's Manual

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OPERATOR'S MANUAL
4000 SERIES TWIN AUGER MODELS
TM
"Because Nutrition Matters
"
Jaylor
th
071213 10
Line, East Garafraxa, ON, L9W 6Z9 Tel: (519) 787-9353
Fax: (519) 787-7053

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  • Page 1 OPERATOR’S MANUAL 4000 SERIES TWIN AUGER MODELS “Because Nutrition Matters ” Jaylor 071213 10 Line, East Garafraxa, ON, L9W 6Z9 Tel: (519) 787-9353 Fax: (519) 787-7053...

  • Page 2: Table Of Contents

    AAA-055-00084 Introduction ..............................3 Policy Statement ............................3 Owner/Operator’s Responsibility ....................... 3 Limited Warranty ............................4 Contact Information ............................. 5 Serial Number Locations ..........................5 Customer Reference Information ....................... 6 Safety ................................7 Safety Alert Symbol ........................... 7 Understand Signal Words ........................... 7 Safety Guidelines............................
  • Page 3 AAA-055-00084 Unloading Conveyor ..........................31 Dual Discharge – 8’ (96”) or 9’-2” (110”) Conveyors ................32 Right/Left Discharge – 6’ Flat w/ Height Adjustable Wing Conveyor .............32 Rear Door Discharge Configurations ......................34 Gearbox Lubrication ...........................35 Field Operation ............................36 General ..............................36 Cutting and Mixing Procedures .........................37 Unloading Procedures ..........................38 Operating Hints ............................40 Transporting ..............................41...

  • Page 4: Introduction

    AAA-055-00084 INTRODUCTION Congratulations on your choice of a Jaylor to complement your operation. This equipment has been designed and manufactured to meet the needs of the discriminating buyer for efficient cutting, mixing and feeding. Safe, efficient and trouble free operation of your mixer requires that you and anyone else who will be operating or maintaining the machine, read and understand the Safety, Operation, Maintenance and Troubleshooting information contained within the Operator's Manual.

  • Page 5: Limited Warranty

    AAA-055-00084 LIMITED WARRANTY Jaylor (the Seller) warrants the articles and units sold to be free from defects in material and workmanship and to conform to applicable specifications. These express warranties are the sole warranties of the Seller, and any other warranties, express, implied in law or implied in fact, are hereby specifically excluded.

  • Page 6: Contact Information

    AAA-055-00084 CONTACT INFORMATION Contact Jaylor at: 071213 10 Line East Garafraxa, ON Canada L9W 6Z9 Phone: (519) 787-8058 Fax: (519) 787-7053 E-mail: jaylor@jaylor.com On the web: www.jaylor.com SERIAL NUMBER LOCATIONS Always give your Dealer the Model Number and Serial Number of your Jaylor when ordering parts or requesting service or other information.

  • Page 7: Customer Reference Information

    AAA-055-00084 CUSTOMER REFERENCE INFORMATION Jaylor Model Number: Jaylor Serial Number: Discharge: Date Purchased: Dealer Name: Dealer Phone: Scale Indicator Model Number: Scale Indicator Serial Number: Remote Scale Indicator Serial Number: Other Main Components: (e.g. Gearboxes, Hydraulic Motors, etc.) Jaylor Operator’s Manual - 6 - Twin Auger Trailer Units...

  • Page 8: Safety

    AAA-055-00084 SAFETY All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded operator who recognizes the potential hazards and follows reasonable safety practices. The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of accidents.

  • Page 9: Safety Guidelines

    AAA-055-00084 Safety Guidelines YOU are responsible for the SAFE operation and maintenance of your Jaylor. YOU must ensure that YOU and ANYONE else who is going to operate, maintain, or work around the Jaylor be familiar with the operating and maintenance procedures and related SAFETY information contained in this manual.

  • Page 10: Operating Safety

    AAA-055-00084 • Do not drink and drive. • Review safety related items annually with all personnel who will be operating or maintaining the Vertical Mixer. Operating Safety • Read and understand the Operator’s Manual and all safety signs before using. •...

  • Page 11: Maintenance Safety

    AAA-055-00084 Maintenance Safety • Follow ALL the operating, maintenance, and safety information in the manual. • Support the machine with blocks or safety stands when changing tires or working beneath. • Follow good shop practices: Keep service areas clean and dry. Be sure electrical outlets and tools are properly grounded.

  • Page 12: Tire Safety

    AAA-055-00084 • If injured by a concentrated high-pressure stream of hydraulic fluid, seek medical attention immediately. Serious infection or toxic reaction can develop from hydraulic fluid piercing the skin surface. • Before applying pressure to the system, make sure all components are tight and that lines, hoses, and couplings are not damaged.

  • Page 13: Safety Signs

    AAA-055-00084 Safety Signs • Keep safety signs clean and legible at all times. • Replace safety signs that are missing or have become illegible. • Replaced parts that displayed a safety sign should also display a safety sign. • Safety signs are available from your dealer, distributor, or the factory. How to Install Safety Signs •...
  • Page 14 AAA-055-00084 SIGN-OFF FORM DATE EMPLOYEE’S SIGNATURE EMPLOYER’S SIGNATURE Jaylor Operator’s Manual - 13 - Twin Auger Trailer Units...

  • Page 15: Safety Sign Locations

    AAA-055-00084 SAFETY SIGN LOCATIONS The types of safety signs and typical locations on the equipment are shown in the illustrations that follow. Good safety requires that you familiarize yourself with the various Safety Signs, the type of warning and the area of particular function related to that area which requires your SAFETY AWARENESS.
  • Page 16 AAA-055-00084 DECAL ‘A’ DECAL ‘B’ DECAL ‘C’ Jaylor Operator’s Manual - 15 - Twin Auger Trailer Units...
  • Page 17 AAA-055-00084 *DECAL ‘D’ *DECAL ‘E’ DECAL ‘G’ DECAL ‘F’ DECAL ‘H’ Jaylor Operator’s Manual - 16 - Twin Auger Trailer Units...
  • Page 18 AAA-055-00084 DECAL ‘J’ DECAL ‘I’ * Model 4650 uses decal ‘D’. Model’s 4750, 4850, 4990, 41000, 41250 use decal ‘E’. REMEMBER – If Safety Signs have been damaged, removed, become illegible, or parts replaced without signs, new signs must be applied. New signs are available from your authorized dealer. Jaylor Operator’s Manual - 17 - Twin Auger Trailer Units...

  • Page 19: Operation

    AAA-055-00084 OPERATION The Jaylor is specifically designed to cut and mix feed ingredients into a total mixed ration (TMR). Many of the features incorporated into this machine are the result of suggestions made by customers like you. Located at the back of this manual is a suggestion/comments sheet that can be faxed or mailed to Jaylor.
  • Page 20 AAA-055-00084 A. Mixing Chamber B. Vertical Auger C. Cutting Knives D. PTO Shaft E. Driveshaft F. Planetary Gearbox G. Unloading Door H. Discharge Conveyor Figure 2 - Main Machine Components. Jaylor Operator’s Manual - 19 - Twin Auger Trailer Units...

  • Page 21: Pre-Operation Checklist

    AAA-055-00084 PRE-OPERATION CHECKLIST Efficient and safe operation of the Jaylor requires that each operator reads and understands all the operating procedures and all related safety precautions outlined in this section. A pre- operation checklist is provided for the operator. It is important for both the personal safety and maintaining the good mechanical condition of the machine that this checklist is followed.

  • Page 22: Equipment Matching

    AAA-055-00084 • Retorque all wheel nuts, fasteners, and hardware. • Check that auger turns freely. • Check the auger. Remove all string, twine, or other entangled material. • Proceed with normal servicing and maintenance schedule as defined in the Maintenance Section.
  • Page 23 AAA-055-00084 Tractor Drawbar Set up 3. PTO Shaft: The tractor PTO Shaft must meet the above specifications. Important: It is not recommended that shaft adaptors be used on the tractor shaft to prevent operating at the wrong RPM. 4. Hydraulic System: For front door discharge units, the tractor must be equipped with a minimum of 2 remote hydraulic outlets with 5 GPM (19 L/min) at 2000 psi (13,750 kPa).
  • Page 24 AAA-055-00084 5. Drawbar Attachment: The machine is designed with a clevis type hitch. Always attach with the tractor drawbar inside the clevis. Figure 3 - Drawbar Attachment. Important: Ensure that there is always sufficient clearance for the PTO shaft to operate without interfering with the attachment or position of the machine hookup to the drawbar.

  • Page 25: Controls

    AAA-055-00084 CONTROLS Weighing The scale system on standard models includes 3 weighbars. The axle system incorporates two weighbars while the tongue and hitch system incorporates the third weighbar. The weighbars electronically measure the amount of ration inside of the mixing chamber. There are various scale indicators available for use on your Jaylor.
  • Page 26 AAA-055-00084 Figure 5 - Adjustment of Scale Mounting Bracket Arm Assembly. Figure 6 – Typical Scale Indicator Jaylor Operator’s Manual - 25 - Twin Auger Trailer Units...
  • Page 27 AAA-055-00084 On the bottom of the indicator are 3 outlets for attaching the 3 weighbar cords. These should not be confused with the power supply, which will not attach in the same outlet. The weighbar cords are pushed in, and then the tightening ring threaded into place. Make sure that the plugs are free of moisture or other contaminants, as this will affect the performance of the weighing system.

  • Page 28: Restrictor Blades

    AAA-055-00084 Restrictor Blades The restrictor blades are located at the front-left and rear-right corners of the mixing chamber walls. Each restrictor blade comes complete with an adjustment pin that locks the blade into position. When completely inserted, the restrictor blades will slow a large bale or mixed feed from moving around the outside of the mixing chamber, thus allowing the knives to perform...
  • Page 29 AAA-055-00084 • Attach the driveline to the tractor by retracting the locking pin, slide the yoke over the shaft and push on the yoke until the lock pin clicks into position. Pull on the yoke to be sure the driveline is locked on the shaft. 11.

  • Page 30: Shear Bolt Protected Driveline

    AAA-055-00084 SHEAR BOLT PROTECTED DRIVELINE Should excessive loads be placed on the driveline, the shear bolt will rupture. This is a safety feature; however, do not depend on this as the maximum load indicator. The shear bolt is located on the gearbox end of the driveline shaft supplied with the machine. If the shear bolt breaks, it must be replaced with the correct bolt specified by the manufacturer.
  • Page 31 AAA-055-00084 In most cases the door will be opened fully to unload the mixed ration. However, the most suitable door opening height may be determined in combination with the speed of the conveyor and the ground speed of the machine when unloading. Figure 10 - Front Discharge Door and Guides.

  • Page 32: Unloading Conveyor

    AAA-055-00084 Unloading Conveyor The conveyor must be greased on a regular basis, as per the Maintenance Schedule. When unloading the machine, engage the conveyor before opening the discharge door. The speed of the conveyor can be adjusted to suit unloading requirements, by adjusting the flow control on the tractor.

  • Page 33: Dual Discharge - 8' (96") Or 9'-2" (110") Conveyors

    AAA-055-00084 Dual Discharge – 8’ (96”) or 9’-2” (110”) Conveyors On machines equipped with dual side unloading, the conveyor will unload on either side of the machine. The conveyor is operated by using the controls on the tractor, for left and right discharge.
  • Page 34 AAA-055-00084 hydraulic motor on the conveyor will engage. Once the control lever is reversed, the hydraulic motor will disengage and the conveyor wing will rise (cylinder extends). Figure 12 - Right/Left 6’ 41” Discharge Conveyor Assembly. In the Diverter Valve System, the conveyor must be stopped before a selector valve is activated. To activate the selector valve, simply pull the attached rope.

  • Page 35: Rear Door Discharge Configurations

    AAA-055-00084 REAR DOOR DISCHARGE CONFIGURATIONS The rear discharge door is controlled hydraulically from the tractor. On most units, the rear door option is equipped in addition to the front discharge door option. The hydraulics for controlling the operation of the rear door is connected to the controls for the front discharge door. Selecting between the operation of the rear door and the front door is done through a diverter valve.

  • Page 36: Gearbox Lubrication

    AAA-055-00084 GEARBOX LUBRICATION The gearbox on your Jaylor uses synthetic oil as its lubricant. The oil reservoir, on the right side of the mixer drum, contains the lubricant for the gearbox. The oil has a colorant added, which makes the fluid level more visible in the reservoir. Refer to the ‘Maintenance and Service Information’...

  • Page 37: Field Operation

    AAA-055-00084 FIELD OPERATION General The operation of the Jaylor will vary greatly with the various feeds and climatic conditions. In most instances, “trial and error” is the best method of setting the machine up for a particular commodity to obtain maximum performance. To prevent over-cutting of feed, we suggest starting with the restrictor blades in the out position, and then adjusting to obtain the desired coarseness of the mix.

  • Page 38: Cutting And Mixing Procedures

    AAA-055-00084 Cutting and Mixing Procedures Follow these procedures when using the machine: 1. Attach the machine to the tractor, as described in the ‘Attaching/Unhooking’ section. 2. Review the Pre-Operation checklist, as described in the ‘Pre-Operation Checklist’ section. 3. Review the location and function of all controls, as described in the ‘Controls’ section. 4.

  • Page 39: Unloading Procedures

    AAA-055-00084 d. When adding ingredients, watch the numbers on the scale indicator to monitor the weight of each ingredient as they are added. e. Mixing times may vary depending on the ingredients being mixed. Typically, a total mixed ration is achieved in 3 to 5 minutes beginning after the last ingredient is added. Danger: Never enter the mixing chamber or go on the conveyor unless all controls are in neutral, engine stopped, park brake set, ignition key removed and all moving parts...
  • Page 40 AAA-055-00084 Use a combination of the opening of the unloading door and ground speed to distribute the feed mixture to the desired areas. Follow this order: a. Raise the unloading door; b. Start the auger; c. Begin driving along feeding area to unload the feed mixture. 4.

  • Page 41: Operating Hints

    AAA-055-00084 7. Entangled Material: Twine, string, and wrapping material that is not removed from bales can get tangled in the auger or under the auger. If this material is not removed from under the auger, it can damage seals and/or other components on the planetary gearbox, which is located underneath the auger center post.

  • Page 42: Transporting

    AAA-055-00084 TRANSPORTING The machine is designed to be easily and conveniently moved from location to location. When transporting, follow this procedure: 1. Be sure all bystanders are clear of the machine. 2. Be sure that the unit is hitched positively to the towing vehicle. Always use a retainer in the drawbar pin and a safety chain between the machine and tractor.

  • Page 43: Storage

    AAA-055-00084 STORAGE Should the machine be stored for a period of time, the machine should be thoroughly inspected and prepared for storage. Repair or replace any worn or damaged components to prevent any unnecessary down time the next time the machine is to be used. Recommended procedure: 1.

  • Page 44: Troubleshooting

    AAA-055-00084 TROUBLESHOOTING General Troubleshooting Your Jaylor is designed to receive a variety of feed material in its mixing chamber to cut and mix prior to unloading. It is a simple and reliable system that requires minimal maintenance. The following section lists common problems, causes, and solutions to the problems you may encounter with your Jaylor.

  • Page 45: Driveline Troubleshooting

    AAA-055-00084 Driveline Troubleshooting The following section lists common problems, causes, and solutions to the problems you may encounter with the driveline components found on your Jaylor. Refer to the ‘Maintenance and Service Information’ Section for the regular service requirements for these and other related components. TELESCOPIC TUBE AVOIDABLE DAMAGES POSSIBLE CAUSES...
  • Page 46 AAA-055-00084 QUICK-DISCONNECT YOKE (PUSH-PIN TYPE) POSSIBLE CAUSES AVOIDABLE DAMAGES CORRECTIVE ACTIONS - Clean, oil and follow service - Quick-disconnect pin tight or - Quick-disconnect pin dirty completely seized. instructions. (insufficient maintenance). - Replace quick-disconnect pin. - Quick disconnect pin damaged - Quick-disconnect pin defective (broken or bent).
  • Page 47 AAA-055-00084 YOKE AVOIDABLE DAMAGES POSSIBLE CAUSES CORRECTIVE ACTIONS - Yoke ears deformation. - Excessive shaft length. - Shorten shaft length (cut both telescopic tubes as well as - Axial loads too high. shields and remove burrs). - Replace defective yokes. - Excessive working angle and torque.
  • Page 48 AAA-055-00084 UNIVERSAL JOINT (CROSS) KIT POSSIBLE CAUSES AVOIDABLE DAMAGES CORRECTIVE ACTIONS - Use appropriate safety device. - Cross arms broken. - Extreme torque peak or shock load. - Shorten P.T.O. shaft. - Axial loads too high. - Replace defective cross bearings.
  • Page 49 AAA-055-00084 SHIELD AVOIDABLE DAMAGES POSSIBLE CAUSES CORRECTIVE ACTIONS - Follow lubrication instructions. - Excessive wear of shield - Insufficient lubrication. bearings. - Incorrect chain mounting. - Mount chain to allow maximum angularity. - Shield interfering with implement. - Avoid contact of the shields with fixed parts of the machine or tractor.

  • Page 50: Standard Model Specifications

    AAA-055-00084 STANDARD MODEL SPECIFICATIONS 4650 Trailer Cutter-Mixer-Feeder MODEL 4650 TRAILER CUTTER-MIXER-FEEDER Main Component Detail Specification Mixing Chamber Capacity 657 cu.ft. (18.6 m Complete w/ 7 Tungsten Carbide Cutter Auger Assembly Features Blades per Auger Speed 41 revolutions per minute (RPM). Heavy duty, with provision for 3-point weigh Frame Features...

  • Page 51: 4750 Trailer Cutter-Mixer-Feeder

    AAA-055-00084 4750 Trailer Cutter-Mixer-Feeder MODEL 4750 TRAILER CUTTER-MIXER-FEEDER Main Component Detail Specification Mixing Chamber Capacity 755 cu.ft. (21.4 m ) (w/ Standard 12” Ext.) Complete w/ 7 Tungsten Carbide Cutter Auger Assembly Features Blades per Auger Speed 41 revolutions per minute (RPM) Heavy duty, with provision for 3-point weigh Frame Features...

  • Page 52: 4850 Trailer Cutter-Mixer-Feeder

    AAA-055-00084 4850 Trailer Cutter-Mixer-Feeder MODEL 4850 TRAILER CUTTER-MIXER-FEEDER Main Component Detail Specification Mixing Chamber Capacity 847 cu.ft. (24.0 m Complete w/ 7 Tungsten Carbide Cutter Auger Assembly Features Blades per Auger Speed 41 revolutions per minute (RPM) - Heavy duty, with provision for 3-point weigh scale system (standard model) Frame Features...

  • Page 53: 4990 Trailer Cutter-Mixer-Feeder

    AAA-055-00084 4990 Trailer Cutter-Mixer-Feeder MODEL 4990 TRAILER CUTTER-MIXER-FEEDER Main Component Detail Specification Mixing Chamber Capacity 1014 cu.ft. (28.7 m ) (w/ Standard 16” Ext.) Complete w/ 7 Tungsten Carbide Cutter Auger Assembly Features Blades per Auger Speed 41 revolutions per minute (RPM) - Heavy duty, with provision for 3-point weigh scale system (standard model) Frame...

  • Page 54: 41000 Trailer Cutter-Mixer-Feeder

    AAA-055-00084 41000 Trailer Cutter-Mixer-Feeder MODEL 41000 TRAILER CUTTER-MIXER-FEEDER Main Component Detail Specification Mixing Chamber Capacity 1008 cu.ft. (28.4 m Complete w/ 10 Tungsten Carbide Cutter Auger Assembly Features Blades per Auger Speed 41 revolutions per minute (RPM) Heavy duty, with provision for 5-point weigh Frame Features scale system...

  • Page 55: 41250 Trailer Cutter-Mixer-Feeder

    AAA-055-00084 41250 Trailer Cutter-Mixer-Feeder MODEL 41250 TRAILER CUTTER-MIXER-FEEDER Main Component Detail Specification Mixing Chamber Capacity 1250 cu.ft. (28.4 m ) (w/ Standard 24” Ext.) Complete w/ 10 Tungsten Carbide Cutter Auger Assembly Features Blades per Auger Speed 41 revolutions per minute (RPM) Heavy duty, with provision for 5-point weigh Frame Features...

  • Page 56: Drum Extension Installation (If Applicable)

    AAA-055-00084 DRUM EXTENSION INSTALLATION (IF APPLICABLE) Depending on the Jaylor model and options you have chosen, your machine may be equipped with a plastic (HDPE) drum extension. If so, please follow these steps to install the extension on your twin auger machine: 1.
  • Page 57 AAA-055-00084 Figure 19 Securing Second Extension Section 6. Beginning at the front of the drum, start drilling and fastening the plastic extension to the angle iron, using the predrilled angle iron holes as a guide. Move in one direction around the drum. 7.

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