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Summary of Contents for Jay-Lor 3650
- Page 1 OPERATOR’S MANUAL MODEL 3650 “Putting the ‘Total’ into TMR” ® JAY•LOR Fabricating Inc. RR # 2 Orton, Ontario, Canada, L0N 1N0 Tel: (519) 787-9353 Fax: (519) 787-7053 V1.1.1 – April 15, 2003 166-01-20...
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Page 2: Table Of Contents
DUAL DISCHARGE – 8’ (96”) OR 9’-2” (110”) CONVEYORS........30 RIGHT/LEFT DISCHARGE – 6’ FLAT W/ HEIGHT ADJUSTABLE WING CONVEYOR ............................31 REAR DOOR DISCHARGE CONFIGURATIONS............. 33 GEARBOX LUBRICATION ....................34 FIELD OPERATION......................35 JAY • LOR ® Operator’s Manual - 1 - Trailer Units - Model 3650... - Page 3 CUTTING AND MIXING PROCEDURES............... 36 UNLOADING PROCEDURES ..................37 OPERATING HINTS....................... 39 TRANSPORTING....................... 40 STORAGE.......................... 41 TROUBLESHOOTING ......................42 GENERAL TROUBLESHOOTING ..................42 DRIVELINE TROUBLESHOOTING................... 43 STANDARD MODEL SPECIFICATIONS................48 JAY • LOR ® Operator’s Manual - 2 - Trailer Units - Model 3650...
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Page 4: Introduction
Operation, Maintenance and Troubleshooting information contained within the Operator's Manual. ® This manual covers the Model 3650 Trailer manufactured by JAY•LOR . Keep this manual readily available for reference and be sure to pass it on to new Operators or Owners. -
Page 5: Limited Warranty
In this event, please refer to the appropriate Warranty Statements offered by the separate manufacturer. All claims for warranty must be directed to your dealer or distributor. WARRANTY VOID IF NOT REGISTERED JAY • LOR ® Operator’s Manual - 4 - Trailer Units - Model 3650... -
Page 6: Contact Information
Product is shown in Figure 1. For easy reference, please write this information in the Customer Reference Information section that follows. ® Figure 1 – JAY•LOR Serial Number Location. JAY • LOR ® Operator’s Manual - 5 - Trailer Units - Model 3650... -
Page 7: Customer Reference Information
Date Purchased: Dealer Name: Dealer Phone: Scale Indicator Model Number: Scale Indicator Serial Number: Remote Scale Indicator Serial Number: Other Main Components: (e.g. Gearboxes, Hydraulic Motors, etc.) JAY • LOR ® Operator’s Manual - 6 - Trailer Units - Model 3650... -
Page 8: Safety
If you have any questions not answered in this manual or require additional copies or the manual is damaged, please contact your dealer or manufacturer directly. JAY • LOR ® Operator’s Manual - 7 - Trailer Units - Model 3650... -
Page 9: Safety Guidelines
• Wear appropriate protective gear. This list includes but is not limited to: A hard hat Protective footwear with slip resistant soles Protective eyewear Heavy gloves JAY • LOR ® Operator’s Manual - 8 - Trailer Units - Model 3650... -
Page 10: Operating Safety
Follow ALL the operating, maintenance, and safety information in the manual. • Support the machine with blocks or safety stands when changing tires or working beneath. JAY • LOR ® Operator’s Manual - 9 - Trailer Units - Model 3650... -
Page 11: Hydraulic Safety
• Before applying pressure to the system, make sure all components are tight and that lines, hoses, and couplings are not damaged. JAY • LOR ® Operator’s Manual - 10 - Trailer Units - Model 3650... -
Page 12: Tire Safety
Store the unit in a dry, level area. Support the machine with planks if required. • Make sure the implement jack is properly pinned to the mounting bracket. JAY • LOR ® Operator’s Manual - 11 - Trailer Units - Model 3650... -
Page 13: Safety Signs
A sign-off sheet is provided for your record keeping to show that all personnel who will be working with the equipment have read and understand the information in the Operator’s Manual and have been instructed in the operation of the equipment. JAY • LOR ® Operator’s Manual - 12 - Trailer Units - Model 3650... - Page 14 SIGN-OFF FORM DATE EMPLOYEE’S SIGNATURE EMPLOYER’S SIGNATURE JAY • LOR ® Operator’s Manual - 13 - Trailer Units - Model 3650...
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Page 15: Safety Sign Locations
Safety Signs, the type of warning and the area of particular function related to that area which requires your SAFETY AWARENESS. • Think SAFETY! Work SAFELY! JAY • LOR ® Operator’s Manual - 14 - Trailer Units - Model 3650... - Page 16 DECAL ‘A’ DECAL ‘B’ DECAL ‘C’ JAY • LOR ® Operator’s Manual - 15 - Trailer Units - Model 3650...
- Page 17 DECAL ‘D’ DECAL ‘E’ DECAL ‘F’ DECAL ‘G’ DECAL ‘H’ JAY • LOR ® Operator’s Manual - 16 - Trailer Units - Model 3650...
- Page 18 REMEMBER – If Safety Signs have been damaged, removed, become illegible, or parts replaced without signs, new signs must be applied. New signs are available from your authorized dealer. JAY • LOR ® Operator’s Manual - 17 - Trailer Units - Model 3650...
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Page 19: Operation
This system incorporates weighbars located at the hitch and axle assemblies, and a scale indicator option usually located at the front of the machine. JAY • LOR ® Operator’s Manual - 18 - Trailer Units - Model 3650... - Page 20 B. Vertical Auger C. Cutting Knives D. PTO Shaft E. Driveshaft F. Planetary Gearbox G. Unloading Door H. Discharge Conveyor Figure 2 - Main Machine Components. JAY • LOR ® Operator’s Manual - 19 - Trailer Units - Model 3650...
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Page 21: Pre-Operation Checklist
Check that no hoses are pinched, rubbing, or being crimped. Re-align as required. • Check for oil leaks. Stop leaks before continuing. • Lubricate all grease fittings. JAY • LOR ® Operator’s Manual - 20 - Trailer Units - Model 3650... -
Page 22: Equipment Matching
For center side door units, the tractor must be equipped with a minimum of 1 remote hydraulic outlets with 5 GPM (19 L/min) at 2000 psi (13,750 kPa). This circuit is required to supply hydraulic power to the discharge door. JAY • LOR ® Operator’s Manual - 21 - Trailer Units - Model 3650... - Page 23 Important: Ensure that there is always sufficient clearance for the PTO shaft to operate without interfering with the attachment or position of the machine hookup to the drawbar. JAY • LOR ® Operator’s Manual - 22 - Trailer Units - Model 3650...
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Page 24: Controls
Once the desired position of the scale indicator is set, ensure that the mounting bracket arm assembly nuts are tightened firmly to secure the bracket to the machine. JAY • LOR ® Operator’s Manual - 23 - Trailer Units - Model 3650... - Page 25 Figure 6 - Adjustment of Scale Mounting Bracket Arm Assembly. Power Cord Weighbar Cords (x3) Figure 7 – Typical Scale Indicator and Connections. JAY • LOR ® Operator’s Manual - 24 - Trailer Units - Model 3650...
- Page 26 ® • Dealer. Note: For complete information on Scale Operation and Settings, see the attached ® Weigh-tronix Users Manual. JAY • LOR ® Operator’s Manual - 25 - Trailer Units - Model 3650...
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Page 27: Restrictor Blades
9. Attach safety chain between the machine and the tractor drawbar cage. 10. Connect the PTO shaft: • Check that the PTO driveline telescopes easily and that the shield rotates freely. JAY • LOR ® Operator’s Manual - 26 - Trailer Units - Model 3650... - Page 28 15. When unhooking from the tractor, reverse the above procedure. Figure 9 - Typical Attachment to Tractor showing Hitch hookup, PTO shaft hookup, Wire harness and Hydraulic Connections. JAY • LOR ® Operator’s Manual - 27 - Trailer Units - Model 3650...
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Page 29: Shear Bolt Protected Driveline
Refer to the ‘Maintenance and Service Information’ attached for details. For convenience, spare shear bolts are supplied with the machine and are stored on the left frame upright as shown in the above diagram. JAY • LOR ® Operator’s Manual - 28 - Trailer Units - Model 3650... -
Page 30: Front Door Discharge Configurations
Use wrenches to tighten or loosen the tension on the conveyor chain. Refer to the ‘Maintenance and Service Information’ for more details. JAY • LOR ® Operator’s Manual - 29 - Trailer Units - Model 3650... -
Page 31: Dual Discharge - 8' (96") Or 9'-2" (110") Conveyors
(The conveyor will reverse from its direction of discharge, when the remote is moved to the opposite position). Figure 13 - Dual Discharge Conveyor Assembly. JAY • LOR ® Operator’s Manual - 30 - Trailer Units - Model 3650... -
Page 32: Right/Left Discharge - 6' Flat W/ Height Adjustable Wing Conveyor
Important: Always ensure that there are no obstacles beneath the conveyor that could cause damage or be damaged when the conveyor is lowered. RAISE/LOWER WING EXTENSION Figure 14 - Right/Left Discharge Conveyor Assembly. JAY • LOR ® Operator’s Manual - 31 - Trailer Units - Model 3650... - Page 33 EXPAND LOCK COLLAR TO FIT ONTO CYLINDER SHAFT CONVEYOR LIFT CYLINDER LOCK COLLARS PLACED ON CYLINDER Figure 15 - Overview of Lock Collar System Operation. JAY • LOR ® Operator’s Manual - 32 - Trailer Units - Model 3650...
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Page 34: Rear Door Discharge Configurations
Important: Always ensure that the rear door is completely closed when mixing and/or adding commodities to prevent ration loss. DOOR TRAVEL DOOR SHIELD DOOR SHIELD SWINGS IN/OUT Figure 16 - Rear Discharge Door Assembly. JAY • LOR ® Operator’s Manual - 33 - Trailer Units - Model 3650... -
Page 35: Gearbox Lubrication
Follow the instructions as described in the ‘Maintenance and Service Information’ section. Figure 17 - Acrylic Reservoir Assembly. JAY • LOR ® Operator’s Manual - 34 - Trailer Units - Model 3650... -
Page 36: Field Operation
Do not overload the machine. Standard Models have 6,985 kg (15,400 lbs) payload capacity. Failure to follow these safety precautions can cause machine damage, loss of control, severe injury, or death. JAY • LOR ® Operator’s Manual - 35 - Trailer Units - Model 3650... -
Page 37: Cutting And Mixing Procedures
Important: It is recommended to add the light and fluffy ingredients into the mixing chamber first. Then the heavier and denser material will force the lighter ingredients into the mixture. JAY • LOR ® Operator’s Manual - 36 - Trailer Units - Model 3650... -
Page 38: Unloading Procedures
Follow this order: a. Start the conveyor; b. Raise the unloading door; c. Start the auger; d. Drive along feeding bunk/area to unload the feed mixture. JAY • LOR ® Operator’s Manual - 37 - Trailer Units - Model 3650... - Page 39 Close and secure the conveyor cleanout boot before starting again. HINGE POINT BOOT PIN CONVEYOR SPACER CLEANOUT BOOT HAIRPIN Figure 19 - Conveyor Cleanout Boot Assembly. JAY • LOR ® Operator’s Manual - 38 - Trailer Units - Model 3650...
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Page 40: Operating Hints
Following their recommendations will ensure the best results with your ® total mixed ration (TMR). This translates into maximum efficiency of your JAY•LOR Cutter-Mixer-Feeder investment. JAY • LOR ® Operator’s Manual - 39 - Trailer Units - Model 3650... -
Page 41: Transporting
10. Check with the local authorities on the rules and regulations governing the transporting of agricultural equipment on highways before starting. Always comply with these ordinances and regulations. JAY • LOR ® Operator’s Manual - 40 - Trailer Units - Model 3650... -
Page 42: Storage
Use the original packaging if available. Place all weighbar and power cords so that they will not be exposed to weathering and/or damage. JAY • LOR ® Operator’s Manual - 41 - Trailer Units - Model 3650... -
Page 43: Troubleshooting
- Check knife condition. commonly the front and Replace accordingly. back areas of the mixing - Check angling blade chamber. condition. Replace accordingly JAY • LOR ® Operator’s Manual - 42 - Trailer Units - Model 3650... -
Page 44: Driveline Troubleshooting
JAY•LOR Cutter-Mixer- Feeder. Refer to the ‘Maintenance and Service Information’ Section for the regular service requirements for these and other related components. JAY • LOR ® Operator’s Manual - 43 - Trailer Units - Model 3650... - Page 45 - Clean and grease telescopic - Axial loads too high. tubes, and replace both tubes - Lack of grease on telescopic if necessary. tubes. JAY • LOR ® Operator’s Manual - 44 - Trailer Units - Model 3650...
- Page 46 - Replace defective yokes. - Yoke ears worn or pounded. - Excessive working angle. - Avoid excessive working angle. - Disengage tractor P.T.O. during cornering. - Replace defective yokes. JAY • LOR ® Operator’s Manual - 45 - Trailer Units - Model 3650...
- Page 47 - Inadequate lubrication. - Carefully follow lubricating instructions. - Replace defective cross bearings. Note: Cross bearings must be greased every 8 working hours. JAY • LOR ® Operator’s Manual - 46 - Trailer Units - Model 3650...
- Page 48 P.T.O. driveshaft. - Adjust guard tubes length with longer tubes. Note: Shield bearings must be greased every 8 working hours. JAY • LOR ® Operator’s Manual - 47 - Trailer Units - Model 3650...
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Page 49: Standard Model Specifications
5 GPM (19 L/min) at 2000 psi (13,750 kPa) 11,484 lbs. (5220 Weight Dependent on equipped options. * - Due to continual product development, specifications are subject to change without notice. JAY • LOR ® Operator’s Manual - 48 - Trailer Units - Model 3650...
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