Related Manuals for Jay-Lor D0824
Summary of Contents for Jay-Lor D0824
- Page 1 OWNER MANUAL D0824 D0924 D1026 0208_Jaylor_ManuaL_Cover_Dump_V1.indd 1 2016-03-17 5:39 PM...
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Page 2: Table Of Contents
16.3 Unloading Procedure ......................21 Transporting ..........................21 Storage ............................22 Troubleshooting ........................23 Standard Model Specifications ....................24 20.1 D0824 ..........................24 20.2 D0924 ..........................25 20.3 D1026 ..........................26 Jaylor Dump Wagon Owner Manual P a g e... - Page 3 AAA-055-00243 R1 Maintenance and Service Information ..................27 21.1 Maintenance Safety ......................27 21.2 Bolt Torque ........................... 28 21.3 Greasing ..........................29 21.4 Hub Maintenance ......................... 32 21.5 Brake Maintenance ......................33 21.6 Tire Maintenance ......................... 34 Maintenance and Service Records ..................35 Table of Figures Figure 1 - Operator Orientation ......................
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Page 4: Introduction
AAA-055-00243 R1 INTRODUCTION Congratulations on your choice of a Jaylor dump wagon to complement your operation. Safe, efficient and trouble-free operation of your dump wagon requires that you and anyone else who will be operating or maintaining the machine reads and understands the safety, operating, maintenance and troubleshooting information contained within this manual. -
Page 5: Policy Statement
AAA-055-00243 R1 POLICY STATEMENT It is the policy of Jaylor to improve its products where it is possible and practical to do so. Jaylor reserves the right to make changes or improvements in design and construction at any time, without incurring the obligation to make these changes on previously manufactured units. -
Page 6: Limited Warranty
AAA-055-00243 R1 LIMITED WARRANTY Jaylor (the Seller) warrants the articles and units sold to be free from defects in material and workmanship and to conform to applicable specifications. These express warranties are the sole warranties of the Seller, and any other warranties, express, implied in law or implied in fact, are hereby specifically excluded. -
Page 7: Serial Number Location
AAA-055-00243 R1 SERIAL NUMBER LOCATION Always give your dealer the Model Number and Serial Number of your Jaylor when ordering parts or requesting service or other information. Depending on the type of service, the Serial Numbers of individual components and/or assemblies will be required. The Serial Number location required for servicing your Jaylor Product is shown in Figure 2. -
Page 8: Safety
AAA-055-00243 R1 SAFETY All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded operator who recognizes the potential hazards and follows reasonable safety practices. The manufacturer has designed the implement to be used with all its safety equipment properly attached to minimize the chance of accidents. -
Page 9: General Safety
AAA-055-00243 R1 • The most important safety device on this equipment is a SAFE OPERATOR. It is the operator’s responsibility to read and understand ALL safety and operating instructions in this manual and to FOLLOW THEM. • Jaylor feels that a person who has not read and understood all operating and safety instructions is not qualified to operate the machine. -
Page 10: Maintenance And Repair Safety
AAA-055-00243 R1 Stay away from overhead power lines when loading. Electrocution can occur without contact. Clean reflectors, lights, SMV signs, before transporting. Use hazard flashers on towing vehicle when transporting. Follow all local laws and regulations when transporting the machine on public roads and highways. Before applying pressure to the hydraulic system, make sure all components are tight and that hoses and couplings are in good condition. -
Page 11: Tire Safety
AAA-055-00243 R1 Relieve pressure before working on hydraulic systems. Do not attempt any makeshift repairs to the hydraulic fittings or hoses. The hydraulic system operates under extremely high pressure. Such repairs will fail suddenly and create a hazardous and unsafe condition. Wear proper hand and eye protection when searching for a high-pressure hydraulic leak. -
Page 12: Storage Safety
AAA-055-00243 R1 8.10 Storage Safety Store unit in an area away from human activity. Do not permit children to play on or around the stored machine. Store the unit in a dry, level area. Support the machine with blocks if required. Make sure the implement jack is properly pinned to the mounting bracket. -
Page 13: Safety Sign-Off Form
AAA-055-00243 R1 9. SAFETY SIGN-OFF FORM Jaylor follows the general Safety Standards specified by the American Society of Agricultural and Biological Engineers (ASABE) and the Occupational Safety and Health Administration (OSHA). Anyone who will be operating and/or maintaining the machine must read and clearly understand ALL Safety, Operating, and Maintenance information presented in this manual. -
Page 14: Safety Sign Locations
AAA-055-00243 R1 SAFETY SIGN LOCATIONS The types of safety signs and typical locations on the equipment are shown in the illustrations that follow. Good safety requires that you familiarize yourself with the various safety signs, the type of warning and the area of particular function related to that area which requires your SAFETY AWARENESS. -
Page 15: Figure 4 - 'Warning' High Pressure Fluid Hazard
AAA-055-00243 R1 Figure 4 - ‘Warning’ High Pressure Fluid Hazard Figure 5 - ‘Warning’ Pinch Point Hazard P a g e | 14 Jaylor Dump Wagon Owner Manual... -
Page 16: How To Install Safety Signs
AAA-055-00243 R1 Figure 6 - ‘Warning’ General Warning Figure 7 - ‘Important’ Grease Point Figure 8 - ‘Warning’ Slow Moving Vehicle REMEMBER – If Safety Signs have been damaged, removed, become illegible, or parts were replaced without signs, new signs must be applied. New signs are available from your authorized dealer or distributor. -
Page 17: Operation Overview
AAA-055-00243 R1 OPERATION OVERVIEW The Jaylor dump wagon is specifically designed to transport silage and other feed materials. Many of the features incorporated into this machine are the result of suggestions made by customers like you. We greatly appreciate any input you may have, and would like to thank you in advance for any you may give. -
Page 18: Equipment Matching Specifications
The machine is designed to be used with agricultural tractors. To ensure optimal performance, the following list of specifications must be met: 13.1 Horsepower • The minimum horsepower required for your Jaylor is listed below: Model D0824 100HP D0924 130HP D1026 180HP 13.2 Hydraulic System •... -
Page 19: Attaching/Unhooking
AAA-055-00243 R1 ATTACHING/UNHOOKING The machine should always be parked on a level, dry area that is free of debris and foreign objects. attaching Follow this procedure when 1. Clear the area of bystanders and remove foreign objects from the machine and working area. 2. -
Page 20: Pre-Operation Checklist
AAA-055-00243 R1 PRE-OPERATION CHECKLIST Efficient and safe operation of the Jaylor dump wagon requires that each operator reads and understands all the operating procedures and all related safety precautions outlined in this section. A pre-operation checklist is provided for the operator. It is important for both personal safety and maintaining the good mechanical condition of the machine that this checklist is followed. -
Page 21: Field Operation
AAA-055-00243 R1 FIELD OPERATION 16.1 General Improper dump wagon loading causes many accidents and deaths. To safely load a dump wagon you must consider the overall load weight, the load weight distribution and the proper tongue weight. Always load the dump wagon as evenly as possible. Distribute the weight of the load over the axles so that the wagon applies roughly 10% of the total weight to the towing vehicle. -
Page 22: Unloading Procedure
AAA-055-00243 R1 16.3 Unloading Procedure Follow these guidelines when unloading the machine: 1. Transport the machine to the unloading area. 2. Be sure the dump wagon is on a smooth, level, firm surface before lifting the dump box. 3. Be aware of any overhead power lines near the trailer before raising the dump box. Electrocution could occur, even without contact. -
Page 23: Storage
AAA-055-00243 R1 STORAGE Should the machine be stored for an extended period of time, it should be thoroughly inspected and prepared for storage. Repair or replace any worn or damaged components to prevent any unnecessary down time the next time the machine is to be used. Recommended procedure: 1. -
Page 24: Troubleshooting
AAA-055-00243 R1 TROUBLESHOOTING Your Jaylor dump wagon is designed to transport a variety of material. It is a simple and reliable system that requires minimal maintenance. The following section lists possible problems, causes, and solutions to the problems you may encounter with your Jaylor dump wagon. -
Page 25: Standard Model Specifications
AAA-055-00243 R1 STANDARD MODEL SPECIFICATIONS 20.1 D0824 Element Detail † Specification Struck Capacity 975 ft (27.5 m Capacity with 24” Ext. 1360 ft (38.5 m Grain Capacity 44,200 lbs. (20,100 kg.) Haylage Capacity* 29,700 lbs. (13,500 kg.) Corn Silage Capacity* 42,400 lbs. - Page 26 AAA-055-00243 R1 20.2 D0924 † Element Detail Specification Struck Capacity 1095 ft3 (30.9 m3) Capacity with 24” Ext. 1530 ft3 (43.3 m3) Grain Capacity 49,600 lbs. (22,600 kg.) Haylage Capacity* 33,300 lbs. (15,100 kg.) Corn Silage Capacity* 47,600 lbs. (21,600 kg.) Dump Box Box Length 288 in.
- Page 27 AAA-055-00243 R1 20.3 D1026 † Element Detail Specification Struck Capacity 1315 ft3 (37.2 m3) Capacity with 24” Ext. 1840 ft3 (52 m3) Grain Capacity 59,700 lbs. (27,100 kg.) Haylage Capacity* 40,000 lbs. (18,200 kg.) Corn Silage Capacity* 57,200 lbs. (26,000 kg.) Dump Box Box Length 312 in.
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Page 28: Maintenance And Service Information
AAA-055-00243 R1 MAINTENANCE AND SERVICE INFORMATION This section covers the maintenance required for your Jaylor dump wagon. It is essential that your Jaylor receives this maintenance to retain the safety, dependability, and performance originally built into your Jaylor product. By following a careful service and maintenance program for your machine, you should enjoy many years of trouble-free service. -
Page 29: Bolt Torque
AAA-055-00243 R1 21.2 Bolt Torque The tables shown below give correct torque values for various bolts and cap screws. Tighten all bolts to the torque specified in the chart unless otherwise noted. Check tightness of bolts periodically, using the bolt torque chart as a guide. Replace hardware with the same strength bolt. Bolt Torque* Bolt Diameter... -
Page 30: Greasing
AAA-055-00243 R1 21.3 Greasing Use Section 22 to keep a record of all scheduled servicing. Unless specified otherwise, components should receive 1 pump of grease after every 100 hours or 3 months of use. Use SAE multi-purpose high temperature grease with extreme pressure (EP) characteristics on all areas requiring grease lubrication. -
Page 31: Figure 13 - Chassis Grease Points
AAA-055-00243 R1 Figure 13 - Chassis Grease Points 1. Tongue pivot 2. Lift cylinder pivots (top) 3. Lift cylinder pivots (base) 4. Dump box pivots P a g e | 30 Jaylor Dump Wagon Owner Manual... -
Page 32: Figure 14 - Axle Grease Points
AAA-055-00243 R1 Figure 14 - Axle Grease Points 1. Axle grease points (2 - one on each side of chassis) If the dump wagon is running through muddy, sandy, dusty or wet conditions greasing should be more frequent. Jaylor Dump Wagon Owner Manual P a g e | 31... -
Page 33: Hub Maintenance
AAA-055-00243 R1 21.4 Hub Maintenance Check the oil level on the hubcap window before operating the machine. If the oil level is below the minimum fill ring, add oil until the oil level reaches the bottom of the red fill plug. Allow some time for oil to pass through the bearings and level off. -
Page 34: Brake Maintenance
AAA-055-00243 R1 21.5 Brake Maintenance Brake shoes and drums experience rapid initial wear and so must be adjusted after the first 300 km. (200 miles) of use, and each 5,000 km. (3,000 miles) thereafter. Your Jaylor Dump Wagon is equipped with manually slack-adjusted brakes. It is very important to check and adjust the brakes before every use. -
Page 35: Tire Maintenance
Ensure all tires are at the recommended pressure. Allowable load capacity and maximum tire pressures for conventional and wide base tires are based on TRA Standards. Inflation values are based on cold pressures. Tire / Model D0824 D0924 D1026 Standard... -
Page 36: Maintenance And Service Records
AAA-055-00243 R1 MAINTENANCE AND SERVICE RECORDS Date : Description of Service: Important Notes: Next Service Due: - PHOTO COPY AS NECESSARY - | 35 Jaylor Dump Wagon Owner Manual P a g e... - Page 37 AAA-055-00111 REV:1 PHONE ADDRESS EMAIL Toll Free 800.809.8224 071213 10th Line Sales sales@jaylor.com Phone 519.787.9353 East Garafraxa, Ontario Nutrition nutrition@jaylor.com Service 519.787.8058 L9W 6Z9, Canada Service service@jaylor.com JAYLOR. www. 0208_Jaylor_ManuaL_Cover_Dump_V1.indd 2 2016-03-17 5:39 PM...
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