Related Manuals for Jay-Lor 3875
Summary of Contents for Jay-Lor 3875
- Page 1 OPERATOR’S MANUAL MODELS 3875/31000 “Putting the ‘Total’ into TMR” JAY•LOR Fabricating Inc. RR # 2 Orton, Ontario, Canada, L0N 1N0 Tel: (519) 787-9353 Fax: (519) 787-7053 V1.0.1 – October, 2003 169-01-21...
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Page 2: Table Of Contents
DUAL DISCHARGE – 8’ (96”) OR 9’-2” (110”) CONVEYORS ........31 RIGHT/LEFT DISCHARGE – 6’ FLAT W/ HEIGHT ADJUSTABLE WING CONVEYOR ............................32 REAR DOOR DISCHARGE CONFIGURATIONS ............. 34 GEARBOX LUBRICATION ....................35 JAY • LOR Operator’s Manual - 1 - Trailer Units - Model 3875/31000... - Page 3 OPERATING HINTS ....................... 41 TRANSPORTING ....................... 42 STORAGE .......................... 43 TROUBLESHOOTING......................44 GENERAL TROUBLESHOOTING ..................44 DRIVELINE TROUBLESHOOTING ................... 45 STANDARD MODEL SPECIFICATIONS................50 STANDARD MODEL SPECIFICATIONS................51 JAY • LOR Operator’s Manual - 2 - Trailer Units - Model 3875/31000...
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Page 4: Introduction
Operation, Maintenance and Troubleshooting information contained within the Operator's Manual. ® This manual covers Models 3875 and 31000 Trailer manufactured by JAY•LOR . Keep this manual readily available for reference and be sure to pass it on to new Operators or Owners. -
Page 5: Limited Warranty
In this event, please refer to the appropriate Warranty Statements offered by the separate manufacturer. All claims for warranty must be directed to your dealer or distributor. WARRANTY VOID IF NOT REGISTERED JAY • LOR Operator’s Manual - 4 - Trailer Units - Model 3875/31000... -
Page 6: Contact Information
Product is shown in Figure 1. For easy reference, please write this information in the Customer Reference Information section that follows. Figure 1 – JAY•LOR Serial Number Location. JAY • LOR Operator’s Manual - 5 - Trailer Units - Model 3875/31000... -
Page 7: Customer Reference Information
Date Purchased: Dealer Name: Dealer Phone: Scale Indicator Model Number: Scale Indicator Serial Number: Remote Scale Indicator Serial Number: Other Main Components: (e.g. Gearboxes, Hydraulic Motors, etc.) JAY • LOR Operator’s Manual - 6 - Trailer Units - Model 3875/31000... -
Page 8: Safety
If you have any questions not answered in this manual or require additional copies or the manual is damaged, please contact your dealer or manufacturer directly. JAY • LOR Operator’s Manual - 7 - Trailer Units - Model 3875/31000... -
Page 9: Safety Guidelines
• Wear appropriate protective gear. This list includes but is not limited to: A hard hat Protective footwear with slip resistant soles Protective eyewear Heavy gloves JAY • LOR Operator’s Manual - 8 - Trailer Units - Model 3875/31000... -
Page 10: Operating Safety
Follow ALL the operating, maintenance, and safety information in the manual. • Support the machine with blocks or safety stands when changing tires or working beneath. JAY • LOR Operator’s Manual - 9 - Trailer Units - Model 3875/31000... -
Page 11: Hydraulic Safety
• Before applying pressure to the system, make sure all components are tight and that lines, hoses, and couplings are not damaged. JAY • LOR Operator’s Manual - 10 - Trailer Units - Model 3875/31000... -
Page 12: Tire Safety
Make sure the implement jack is properly pinned to the mounting bracket. SAFETY SIGNS • Keep safety signs clean and legible at all times. • Replace safety signs that are missing or have become illegible. JAY • LOR Operator’s Manual - 11 - Trailer Units - Model 3875/31000... -
Page 13: Sign-Off Form
A sign-off sheet is provided for your record keeping to show that all personnel who will be working with the equipment have read and understand the information in the Operator’s Manual and have been instructed in the operation of the equipment. JAY • LOR Operator’s Manual - 12 - Trailer Units - Model 3875/31000... - Page 14 SIGN-OFF FORM DATE EMPLOYEE’S SIGNATURE EMPLOYER’S SIGNATURE JAY • LOR Operator’s Manual - 13 - Trailer Units - Model 3875/31000...
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Page 15: Safety Sign Locations
Safety Signs, the type of warning and the area of particular function related to that area which requires your SAFETY AWARENESS. • Think SAFETY! Work SAFELY! JAY • LOR Operator’s Manual - 14 - Trailer Units - Model 3875/31000... - Page 16 Place controls in neutral, stop engine, set park brake, remove ignition key and wait for all moving parts to stop before servicing, repairing, adjusting or unplugging. DECAL ‘C’ JAY • LOR Operator’s Manual - 15 - Trailer Units - Model 3875/31000...
- Page 17 Close and secure guards before operating. DECAL ‘H’ Keep hands, feet, hair, and clothing away from moving parts. JAY • LOR Operator’s Manual - 16 - Trailer Units - Model 3875/31000...
- Page 18 REMEMBER – If Safety Signs have been damaged, removed, become illegible, or parts replaced without signs, new signs must be applied. New signs are available from your authorized dealer. JAY • LOR Operator’s Manual - 17 - Trailer Units - Model 3875/31000...
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Page 19: Operation
This system incorporates weighbars located at the hitch and axle assemblies, and a scale indicator option usually located at the front of the machine. JAY • LOR Operator’s Manual - 18 - Trailer Units - Model 3875/31000... - Page 20 B. Vertical Auger C. Cutting Knives D. PTO Shaft E. Driveshaft F. Planetary Gearbox G. Unloading Door H. Discharge Conveyor Figure 2 - Main Machine Components. JAY • LOR Operator’s Manual - 19 - Trailer Units - Model 3875/31000...
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Page 21: Pre-Operation Checklist
Check that no hoses are pinched, rubbing, or being crimped. Re-align as required. • Check for oil leaks. Stop leaks before continuing. • Lubricate all grease fittings. JAY • LOR Operator’s Manual - 20 - Trailer Units - Model 3875/31000... -
Page 22: Equipment Matching
TRACTOR the shaft and drawbar pin hole for 1000 RPM units equipped with 1-3/4” diameter PTO Shaft. DRAWBAR Figure 3 - Drawbar Setting. JAY • LOR Operator’s Manual - 21 - Trailer Units - Model 3875/31000... - Page 23 Important: Ensure that there is always sufficient clearance for the PTO shaft to operate without interfering with the attachment or position of the machine hookup to the drawbar. JAY • LOR Operator’s Manual - 22 - Trailer Units - Model 3875/31000...
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Page 24: Controls
Once the desired position of the scale indicator is set, ensure that the mounting bracket arm assembly nuts are tightened firmly to secure the bracket to the machine. JAY • LOR Operator’s Manual - 23 - Trailer Units - Model 3875/31000... - Page 25 Figure 6 - Adjustment of Scale Mounting Bracket Arm Assembly. Power Cord Weighbar Cords (x3) Figure 7 – Typical Scale Indicator and Connections. JAY • LOR Operator’s Manual - 24 - Trailer Units - Model 3875/31000...
- Page 26 • Dealer. Note: For complete information on Scale Operation and Settings, see the attached Weigh-tronix Users Manual. JAY • LOR Operator’s Manual - 25 - Trailer Units - Model 3875/31000...
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Page 27: Restrictor Blades
Some tractors equipped with a hydraulic lock on the PTO may be required to be completely shut down to relieve the pressure on the driveline. JAY • LOR Operator’s Manual - 26 - Trailer Units - Model 3875/31000... -
Page 28: Attaching/Unhooking
9. Attach safety chain between the machine and the tractor drawbar cage. 10. Connect the PTO shaft: • Check that the PTO driveline telescopes easily and that the shield rotates freely. JAY • LOR Operator’s Manual - 27 - Trailer Units - Model 3875/31000... - Page 29 15. When unhooking from the tractor, reverse the above procedure. Figure 10 - Typical Attachment to Tractor showing Hitch hookup, PTO shaft hookup, Wire harness and Hydraulic Connections. JAY • LOR Operator’s Manual - 28 - Trailer Units - Model 3875/31000...
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Page 30: Shear Bolt Protected Driveline
Figure 11 - Shear Bolt Location (Standard Driveline). 2-SPEED TRANSMISSION OUTPUT SHEAR BOLT SHAFT YOKE ASSEMBLY SHEAR BOLT DRIVESHAFT Figure 12 - Shear Bolt Location (Units w/ 2-Speed Transmission). JAY • LOR Operator’s Manual - 29 - Trailer Units - Model 3875/31000... -
Page 31: Front Door Discharge Configurations
Use wrenches to tighten or loosen the tension on the conveyor chain. Refer to the ‘Maintenance and Service Information’ for more details. JAY • LOR Operator’s Manual - 30 - Trailer Units - Model 3875/31000... -
Page 32: Dual Discharge - 8' (96") Or 9'-2" (110") Conveyors
(The conveyor will reverse from its direction of discharge, when the remote is moved to the opposite position). Figure 15 - Dual Discharge Conveyor Assembly. JAY • LOR Operator’s Manual - 31 - Trailer Units - Model 3875/31000... -
Page 33: Right/Left Discharge - 6' Flat W/ Height Adjustable Wing Conveyor
Important: Always ensure that there are no obstacles beneath the conveyor that could cause damage or be damaged when the conveyor is lowered. RAISE/LOWER WING EXTENSION Figure 16 - Right/Left Discharge Conveyor Assembly. JAY • LOR Operator’s Manual - 32 - Trailer Units - Model 3875/31000... - Page 34 EXPAND LOCK COLLAR TO FIT ONTO CYLINDER SHAFT CONVEYOR LIFT CYLINDER LOCK COLLARS PLACED ON CYLINDER Figure 17 - Overview of Lock Collar System Operation. JAY • LOR Operator’s Manual - 33 - Trailer Units - Model 3875/31000...
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Page 35: Rear Door Discharge Configurations
Important: Always ensure that the rear door is completely closed when mixing and/or adding commodities to prevent ration loss. DOOR TRAVEL DOOR SHIELD DOOR SHIELD SWINGS IN/OUT Figure 18 - Rear Discharge Door Assembly. JAY • LOR Operator’s Manual - 34 - Trailer Units - Model 3875/31000... -
Page 36: Gearbox Lubrication
Follow the instructions as described in the ‘Maintenance and Service Information’ section. Figure 19 - Acrylic Reservoir Assembly. JAY • LOR Operator’s Manual - 35 - Trailer Units - Model 3875/31000... -
Page 37: Transmission Lubrication (If Equipped)
If the breather becomes contaminated, remove the breather, and clean it. Follow instructions as described in the ‘Maintenance and Service Information’ section. JAY • LOR Operator’s Manual - 36 - Trailer Units - Model 3875/31000... -
Page 38: Field Operation
Important: Always remove twine, string, and wrapping material from bales and/or other commodities from the ground that will be loaded into the mixing chamber. Failure to follow these requirements can cause damage to the machine. JAY • LOR Operator’s Manual - 37 - Trailer Units - Model 3875/31000... -
Page 39: Cutting And Mixing Procedures
Important: It is recommended to add the light and fluffy ingredients into the mixing chamber first. Then the heavier and denser material will force the lighter ingredients into the mixture. JAY • LOR Operator’s Manual - 38 - Trailer Units - Model 3875/31000... -
Page 40: Unloading Procedures
Follow this order: a. Start the conveyor; b. Raise the unloading door; c. Start the auger; d. Drive along feeding bunk/area to unload the feed mixture. JAY • LOR Operator’s Manual - 39 - Trailer Units - Model 3875/31000... - Page 41 Close and secure the conveyor cleanout boot before starting again. HINGE POINT BOOT PIN CONVEYOR SPACER CLEANOUT BOOT HAIRPIN Figure 22 - Conveyor Cleanout Boot Assembly. JAY • LOR Operator’s Manual - 40 - Trailer Units - Model 3875/31000...
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Page 42: Operating Hints
Following their recommendations will ensure the best results with your total mixed ration (TMR). This translates into maximum efficiency of your JAY•LOR Cutter-Mixer-Feeder investment. JAY • LOR Operator’s Manual - 41 - Trailer Units - Model 3875/31000... -
Page 43: Transporting
10. Check with the local authorities on the rules and regulations governing the transporting of agricultural equipment on highways before starting. Always comply with these ordinances and regulations. JAY • LOR Operator’s Manual - 42 - Trailer Units - Model 3875/31000... -
Page 44: Storage
Use the original packaging if available. Place all weighbar and power cords so that they will not be exposed to weathering and/or damage. JAY • LOR Operator’s Manual - 43 - Trailer Units - Model 3875/31000... -
Page 45: Troubleshooting
- Check knife condition. commonly the front and Replace accordingly. back areas of the mixing - Check angling blade chamber. condition. Replace accordingly JAY • LOR Operator’s Manual - 44 - Trailer Units - Model 3875/31000... -
Page 46: Driveline Troubleshooting
JAY•LOR Cutter-Mixer- Feeder. Refer to the ‘Maintenance and Service Information’ Section for the regular service requirements for these and other related components. JAY • LOR Operator’s Manual - 45 - Trailer Units - Model 3875/31000... - Page 47 - Excessive shaft length. - Axial loads too high. - Clean and grease telescopic tubes, and replace both tubes - Lack of grease on telescopic if necessary. tubes. JAY • LOR Operator’s Manual - 46 - Trailer Units - Model 3875/31000...
- Page 48 - Replace defective yokes. - Yoke ears worn or pounded. - Excessive working angle. - Avoid excessive working angle. - Disengage tractor P.T.O. during cornering. - Replace defective yokes. JAY • LOR Operator’s Manual - 47 - Trailer Units - Model 3875/31000...
- Page 49 - Inadequate lubrication. - Carefully follow lubricating instructions. - Replace defective cross bearings. Note: Cross bearings must be greased every 8 working hours. JAY • LOR Operator’s Manual - 48 - Trailer Units - Model 3875/31000...
- Page 50 - Adjust guard tubes length with extended P.T.O. driveshaft. longer tubes. Note: Shield bearings must be greased every 8 working hours. JAY • LOR Operator’s Manual - 49 - Trailer Units - Model 3875/31000...
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Page 51: Standard Model Specifications
5 GPM (19 L/min) at 2000 psi (13,750 kPa) Weight 14,760 lbs. (6,695 kg) Dependent on equipped options. * - Due to continual product development, specifications are subject to change without notice. JAY • LOR Operator’s Manual - 50 - Trailer Units - Model 3875/31000... -
Page 52: Standard Model Specifications
5 GPM (19 L/min) at 2000 psi (13,750 kPa) Weight 14,760 lbs. (6,695 kg) Dependent on equipped options. * - Due to continual product development, specifications are subject to change without notice. JAY • LOR Operator’s Manual - 51 - Trailer Units - Model 3875/31000... - Page 53 Fax or Mail you a reply? (If you would like a reply, please provide fax number and/or address) “Putting the ‘Total’ into TMR” ® JAY-LOR Fabricating Inc. RR # 2 Orton, Ontario, L0N 1N0 Tel: (800) 809-8224 Fax: (519) 787-7053...
- Page 54 The Safe Operation of a vertical JAY•LOR® mixer is a MUST All twine MUST BE REMOVED from bales while bale is on the ground and before the bale is placed into mixer. The operator viewing stand is NOT to be used in any way for the removal of twine.
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