Bush Hog 00786976C Operator's Manual
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Bush Hog 00786976C Operator's Manual

Bush Hog 00786976C Operator's Manual

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Published 08/10
This Operator's Manual is an integral part of the safe operation of this machine and must
be maintained with the unit at all times. READ, UNDERSTAND, and FOLLOW the Safety
and Operation Instructions contained in this manual before operating the equipment. C01-
Cover
®
BUSH HOG
2501 Griffin Ave.
Selma, AL 36703
334-874-2700
www.bushhog.com
OPERATOR'S MANUAL
© 2010 Alamo Group Inc.
160 Series
REAR MOUNTED BLADE
00786976C
Part No.
$0.00

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Summary of Contents for Bush Hog 00786976C

  • Page 1 This Operator's Manual is an integral part of the safe operation of this machine and must be maintained with the unit at all times. READ, UNDERSTAND, and FOLLOW the Safety and Operation Instructions contained in this manual before operating the equipment. C01- Cover ® BUSH HOG 2501 Griffin Ave. Selma, AL 36703 334-874-2700 www.bushhog.com...

  • Page 2: Warranty Information

    To the Owner/Operator/Dealer All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded operator who recognizes the potential hazards and follows reasonable safety practices. The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of accidents.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS SAFETY SECTION ... 1-1 Safety Messages ...1-2 Decal Location ...1-9 Decal Description ...1-11 Federal Laws and Regulations ...1-15 INTRODUCTION SECTION ... 2-1 ASSEMBLY SECTION ... 3-1 Assembly of Moldboard to Mainframe ...3-2 Gauge Wheel (Extra Equipment) ...3-4 Skid Shoes &...
  • Page 4 Lubrication ...5-2 Proper Torque For Fasteners ...5-3...

  • Page 5: Safety Section

    SAFETY SECTION Safety Section 1-1...

  • Page 6: Safety Messages

    Safety Messages A careful operator is the best operator. Safety is of primary importance to the manufacturer and should be to the owner/operator. Most accidents can be avoided by being aware of your equipment, your surroundings, and observing certain precautions. The first section of this manual includes a list of Safety Messages that, if followed, will help protect the operator and bystanders from injury or death.
  • Page 7 Never operate the Tractor or Implement until you have read and completely understand this Manual, the Tractor Operator’s Manual, and each of the Safety Messages found in the Manual or on the Tractor and Implement. Learn how to stop the tractor engine suddenly in an emergency.
  • Page 8 Never allow children to operate, ride on, or come close to the Tractor or Implement. Usually, 16-17 year-old children who are mature and responsible can operate the implement with adult supervision, if they have read and understand the Operator’s Manuals, been trained in proper operation of the tractor and Implement, and are physically large enough to reach and operate the controls easily.
  • Page 9 PROLONGED PERMANENT HEARING LOSS! Tractors with or without an Implement attached can often be noisy enough to cause permanent hearing loss. We recommend that you always wear hearing protection if the noise in the Operator’s position exceeds 80db. extended period of time will cause severe hearing loss. Noise over 90db adjacent to the Operator over an extended period of time will cause permanent or total hearing loss.
  • Page 10 Periodically inspect all moving parts for wear and replace when necessary with authorized service parts. Look for loose fasteners, worn or broken parts, and leaky or loose fittings. Make sure all pins have cotter pins and washers. Serious injury may occur from not maintaining this machine in good working order.
  • Page 11 Operate the Tractor and/or Implement controls only while properly seated in the Tractor seat with the seat belt securely fastened around you. Implement may cause serious injury or death. Be particularly careful when transporting the Implement with the Tractor. Turn curves or go up hills only at a low speed and using a gradual steering angle.

  • Page 12: Parts Information

    These parts are made and tested to Bush Hog specifications. Non-genuine "will fit" parts do not consistently meet these specifications. The use of “will fit” parts may reduce equipment performance, void warranties, and present a safety hazard. Use genuine Bush Hog parts for economy and safety.

  • Page 13: Decal Location

    SAFETY Decal Location NOTE: Bush Hog supplies safety decals on this product to promote safe operation. Damage to the decals may occur while in shipping, use, or reconditioning. Bush Hog cares about the safety of its customers, operators, and bystanders, and will replace the safety decals on this product in the field, free of charge (Some shipping and handling charges may apply).
  • Page 14 NAME SER PLT REFLECT REFLECT ___________ MANUAL Safety Section 1-10 DESCRIPTION Translate Safety Material Oil Penetration Genuine Bush Hog Parts Multi-Hazard for Blades Multi-Hazard General SMV Emblem Grease Fitting Inside Notice to Owner Bush Hog 160-08 160-10 Serial Plate Red Reflector - 8' & 10' Amber Reflector - 8' &...

  • Page 15: Decal Description

    Decal Description Peligro Translation, If you do not know how to read English, please find someone who knows how to read English. P/N 00725746 WARNING! Failure to INSPECT and REPAIR or REPLACE Hoses may allow worn Hoses to rupture SUDDENLY and VIOLENTLY with resulting serious BODILY INJURY from SCALDING or FIRE with resulting BURN INJURY or DEATH.
  • Page 16 SAFETY WARNING!- Multiple Hazard and General Safety P/N 999200 Slow Moving Vehicle Decal. Keep SMV reflector clean and visible. DO NOT transport or operate without the SMV. P/N 03200347 Information that Grease Fitting is present and must apply grease P/N 000678 Operator's Manual (with repair parts) and warranty was attached to this implement during final inspection.
  • Page 17 Logo Product Name: Bush Hog P/N 00786979 LOGO PRODUCT NAME: 160-08 P/N 00786982 LOGO PRODUCT NAME: 160-10 P/N 00786989 Red Reflector. Keep reflectors clean and visible. P/N 1458392 160 Series 08/10 © 2010 Alamo Group Inc. SAFETY Safety Section 1-13...
  • Page 18 SAFETY Amber Reflector. Keep reflectors clean and visible. P/N 1458393 Read Operator’s Manual! The operator’s manual is located inside this canister. If the manual is missing order one from your dealer. P/N 00776031 160 Series 08/10 Safety Section 1-14 © 2010 Alamo Group Inc.

  • Page 19: Federal Laws And Regulations

    This section is intended to explain in broad terms the concept and effect of federal laws and regulations concerning employer and employee equipment operators. This section is not intended as a legal interpretation of the law and should not be considered as such. Employer-Employee Operator Regulations U.S.

  • Page 21: Introduction Section

    INTRODUCTION SECTION Introduction Section 2-1...
  • Page 22 This 160 Series Blade is designed with care and built with quality materials by skilled workers. Proper assembly, maintenance, and operating practices, as described in this manual, will help the owner/operator get years of satisfactory service from the machine. The purpose of this manual is to familiarize and instruct. The Assembly Section instructs the owner/operator in the correct assembly of the Blade using standard and optional equipment.
  • Page 23 The 160 Series Blade is available in widths of 8' and 10' and features a heavy-duty CAT II-III three-point hitch and quick-hitch. The 10' model is rated for up to 160 PTO HP wheel-type tractors. The Blade is available with either hydraulic or manual mainframe swing, moldboard angle, and moldboard tilt.

  • Page 24: Attention Owner/Operator

    INTRODUCTION Attention Owner/Operator BEFORE OPERATING THIS MACHINE: 1. Carefully read the Operator’s Manual, completely understand the Safety Messages and instructions, and know how to operate correctly both the tractor and implement. 2. Fill out the Warranty Card in full. Be sure to answer all questions, including the Serial Number of the implement.

  • Page 25: Assembly Section

    ASSEMBLY SECTION Assembly Section 3-1...

  • Page 26: Assembly Of Moldboard To Mainframe

    Assembly of Moldboard to Mainframe The Bush Hog 160 Series is shipped in two bundles. The Mainframe, A-Frame and Moldboard Carrier are in one bundle; the Moldboard is in the second bundle. The assembly of the Moldboard to the Moldboard Carrier is made by inserting the Moldboard Pivot Pin and securing with Screws.
  • Page 27 ASSEMBLY Attach Moldboard Tilt Cylinder with the Rod End attached to the Moldboard (Figure Asm-0002) or optional Manual Adjusting links. Attach the Moldboard Pivot Cylinder as shown in Figure Asm-0003 or optional Manual Adjusting Links. Attach the Mainframe Swing Cylinder as shown in Figure Asm-0004 or optional Manual Adjusting Links.

  • Page 28: Gauge Wheel (Extra Equipment)

    Gauge Wheel (Extra Equipment) Mounting Holes have been provided for mounting the Gauge Wheel to the Mainframe. Dual or Single Wheels with laminated puncture proof or pneumatic tires are optional. Assembly of the Hydraulic Cylinder to the Gauge Wheel Beam must be in the direction as shown in Figure Asm-0005.

  • Page 29: Hydraulic Control Valve (Extra Equipment)

    When installing this Valve, observe all safety precautions as hydraulic lines are under high pressure (2500 PSI). If additional information is required concerning your hydraulic system, contact your Bush Hog dealer. 160 Series 08/10 © 2010 Alamo Group Inc. ASSEMBLY...

  • Page 30: Wrist Pin & Bushing Arrangement

    ASSEMBLY Wrist Pin & Bushing Arrangement 160 Series 08/10 Assembly Section 3-6 © 2010 Alamo Group Inc.

  • Page 31: Operation Section

    OPERATION SECTION Operation Section 4-1...

  • Page 32: Operation Instructions

    BUSH HOG 160 SERIES REAR MOUNTED BLADE OPERATION INSTRUCTIONS Your Bush Hog 160 Series should now be assembled and inspected for any evidence of defective or damaged parts before use. Any evidence of damage should be reported to your dealer immediately. After Hydraulic Lines have been attached to tractor and 3-Point Hitch attached, carefully remove safety blocks from Moldboard pivot Point.

  • Page 33: Standard Equipment And Specifications

    Standard Equipment and Specifications Max. 2-Wheel Drive Tractor HP: (PTO) 8’ (PTO) 10’ Max. Front Wheel Assist Tractor: HP (PTO) 8’ HP (PTO) 10’ Moldboard Width Moldboard Dimension Cutting Edge Support Stand Hitch King Pin Diameter Adjustment Types Offset (Maximum Left or Right) Pivot: Forward Angle Reverse Angle...

  • Page 34: Operator Requirements

    2. OPERATOR REQUIREMENTS Safe operation of the unit is the responsibility of a qualified operator. A qualified operator has read and understands the implement and tractor Operator’s Manuals and is experienced in implement and tractor operation and all associated safety practices. In addition to the safety messages contained in this manual, safety signs are affixed to the implement and tractor.

  • Page 35: Tractor Requirements

    3. TRACTOR REQUIREMENTS Operating the blade with a tractor that does not meet the following requirements may cause tractor or blade damage and be a potential danger to the operator and passersby. Tractor Requirements and Capabilities • ASABE approved Roll-Over Protective Structure (ROPS) or ROPS cab and seat belt. •...

  • Page 36: Tractor 3-Point Hitch

    3.3 Tractor 3-Point Hitch The tractor 3-point hitch must be rated to lift at least 1409 lbs. for the 8’ and 1529 lbs. for the 10’. The 160 Series can attach to tractor’s with either a CAT II or III hitch. Refer to the tractor operator’s manual for the category of the tractor used.

  • Page 37: Boarding The Tractor

    4.1 Boarding the Tractor Use both hands and equipped handrails and steps for support when boarding the tractor. Never use control levers for support when mounting the tractor. Seat yourself in the operator’s seat and secure the seat belt around you. Never allow passengers to ride on the tractor or attached equipment.

  • Page 38: Starting The Tractor

    5. STARTING THE TRACTOR The operator must have a complete understanding of the placement, function, and operational use of all tractor controls before starting the tractor. Review the tractor operator’s manual and consult an authorized dealer for tractor operation instructions if needed. Essential Tractor Controls: •...

  • Page 39: Connecting The Rear Blade

    Always shut the Tractor completely down, place the transmission in park, and set the parking brake before you or anyone else attempts to connect or disconnect the Implement and Tractor hitches. 6.1 Connecting the Rear Blade 1. Shorten or remove the tractor drawbar to avoid interference when raising and lowering the rear blade.

  • Page 40: Pre-Operation Inspection And Service

    7. PRE-OPERATION INSPECTION AND SERVICE Before each use, a pre-operation inspection and service of the implement and tractor must be performed. This includes routine maintenance and scheduled lubrication, inspecting that all safety devices are equipped and functional, and performing needed repairs. DO NOT operate the unit if the pre-operation inspection reveals any condition affecting safe operation.

  • Page 41: Blade Pre-Operation Inspection/Service

    7.2 Blade Pre-Operation Inspection/Service Before each blade use, a complete inspection and service is required to ensure the blade is in a good and safe working condition. Damaged and/or broken parts should be repaired and/or replaced immediately. To ensure the blade is ready for operation, conduct the following. OPS- 0020_A The operator’s manual and safety signs affixed on the unit contain important instructions on the safe and proper use of the equipment.
  • Page 42 Tractor PRE-OPERATION Inspection Tractor ID#:________________________Make:________________________ Date:______________________________Shift:________________________ Before conducting the inspection, make sure the tractor engine is off, all rotation has stopped and the tractor is in park with the parking brake engaged. Make sure the implement is resting on the ground or securely blocked up and all hydraulic pressure has been relieved.
  • Page 43 Blade & Box Blade PRE-OPERATION Inspection Blade ID#:_______________________Make:__________________________ Date: ___________________________Shift:___________________________ Before conducting the inspection, make sure the tractor engine is off, all rotation has stopped and the tractor is in park with the parking brake engaged. Make sure the blade is resting on the ground or securely blocked up and all hydraulic pressure has been relieved.

  • Page 44: Driving The Tractor And Implement

    8. DRIVING THE TRACTOR AND IMPLEMENT Safe tractor transport requires the operator possess a thorough knowledge of the model being operated and precautions to take while driving with an attached implement. Ensure the tractor has the capacity to handle the weight of the implement and the tractor operating controls are set for safe transport.

  • Page 45: Starting The Tractor

    8.1 Starting the Tractor The procedure to start the tractor is model specific. Refer to the tractor operator’s manual for starting procedures for your particular tractor. Consult an authorized dealer if the starting procedure is unclear. Ensure the 3-point control lever is in the lowered position and the PTO is disengaged before starting the tractor.

  • Page 46: Driving The Tractor And Blade

    8.3 Driving the Tractor and Blade Start off driving at a slow speed and gradually increase your speed while maintaining complete control of the tractor and blade. Moving slowly at first will also prevent the tractor from rearing up and loss of steering control.

  • Page 47: Operating The Blade

    OPERATION 9.1 Operating the Blade Only operate the blade from the tractor operator’s seat with the seatbelt securely fastened. The tractor must be equipped with a ROPS in the raised position or a ROPS cab. Ditching (V-Type Ditch) Rotate Moldboard to desired angle (right or left) and place Lock Pin in desired hole of Moldboard Rear Mount. Blade point should be centered close behind or slightly to outside of tractor tire.

  • Page 48: Shutting Down The Implement

    9.2 Shutting Down the Implement Park the tractor on a level surface, place the transmission in park or neutral and apply the parking brake, lower the attached implement to the ground, shut down the engine, remove the key, and wait for all motion to come to a complete stop before exiting the tractor.

  • Page 49: Maintenance Section

    11. BLADE STORAGE Properly preparing and storing the blade at the end of the season is critical to maintaining its appearance and to help ensure years of dependable service. The following are suggested storage procedures: • Thoroughly clean all debris off the blade to prevent damage from rotting grass and standing water.

  • Page 50: Transporting On Public Roadways

    Before transporting the tractor on a public roadway or boarding a trailer for transport, the tractor brake pedals should be locked together. pedals ensures that both simultaneously while stopping, especially when making an emergency stop. Use extreme caution and avoid hard applications of the tractor brakes when towing heavy loads at road speeds.
  • Page 51 (Slow-Moving Vehicle) universal symbol used to alert drivers of the presence of equipment traveling on roadways at a slow speed. SMV signs are a triangular bright orange with reflective red trim for both easy day and night visibility. Make sure the SMV sign is clean and visible from the rear of the unit before transporting the tractor and implement on a public roadway.

  • Page 52: Hauling The Tractor And Implement

    Reduce speed before turning or applying the brakes. Ensure that both brake pedals are locked together when operating on public roads. OPS-U- 0023 12.2 Hauling the Tractor and Implement Before transporting a loaded tractor and implement, measure the height and width dimensions and gross weight of the complete loaded unit.
  • Page 53 OPERATION Arrange the chains so that when tightened, the chains pulling downward against themselves. Carefully tighten the securing chains or other fasteners using boomers or binders to apply maximum tension. Use extreme care when attaching and removing the securing devices as the extreme tension involved when released has the potential to inflict serious injury.

  • Page 54: Troubleshooting Guide

    13. Troubleshooting Guide Problem Possible Cause Shearing M/B Carrier Lack of lubrication Pivot Pin Bolt Bolt not tightened properly Bent Moldboard Small curve is normal from weld pull Hitting hidden objects Blade will not penetrate soil Cutting edge dull Blade set to straight Soil too hard A-Frame bent Hitting hidden objects in the backfill...

  • Page 55: Maintenance Section

    MAINTENANCE SECTION Maintenance Section 5-1...

  • Page 56: Maintenance

    MAINTENANCE Lubrication The Bush Hog 160 Series is a rugged, dependable Blade that should perform satisfactorily with the following preventive maintenance: Lubricate the Moldboard Pivot Pin (Figure Mnt- 0002) and the Moldboard Tilt Pin (Figure Mnt- 0001) after every 10 hours of operation. Decals are placed in locations about the implement indicating locations of Grease Fittings.

  • Page 57: Proper Torque For Fasteners

    MAINTENANCE Proper Torque For Fasteners The chart lists the correct tightening torque for fasteners. When bolts are to be tightened or replaced, refer to this chart to determine the grade of bolts and the proper torque except when specific torque values are assigned in manual text.
  • Page 58 LIMITED WARRANTIES 1.01. Bush Hog warrants for one year from the purchase date to the original non-commercial, governmental, or municipal purchaser (“Purchaser”) and warrants for six months to the original commercial or industrial purchaser (“Purchaser”) that the goods pur- chased are free from defects in material or workmanship.
  • Page 59 To keep your implement running efficiently and safely, read your manual thoroughly and follow these directions and the Safety Messages in this Manual. The Table of Contents clearly identifies each section where you can easily find the information you need. The OCCUPATIONAL SAFETY AND HEALTH ACT (1928.51 Subpart C) makes these minimum safety require- ments of tractor operators: REQUIRED OF THE OWNER:...
  • Page 60 160 SERIES REAR MOUNTED BLADE 160 SERIES - SOM-08/10 P/N 00786976C Printed U.S.A...

This manual is also suitable for:

160 series

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