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Original Operating Instructions
Battery Charger
Table of Contents
Original Operating Instructions
Battery Charger
BATx0100-ES-1-400-1 (Outdoor)
WSTECH is a Wind&Sun Technologies and Siemens Joint Venture.
Before starting any work, please read "Original Operating Instructions" and
"Interface Description Modbus TCP and EtherCAT"!
O_BATx0100-ES-1-400-1_ (Outdoor)_V1.1_GB
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Summary of Contents for WSTECH BATx0100-ES-1-400-1
- Page 1 Original Operating Instructions Battery Charger Table of Contents Original Operating Instructions Battery Charger BATx0100-ES-1-400-1 (Outdoor) WSTECH is a Wind&Sun Technologies and Siemens Joint Venture. Before starting any work, please read "Original Operating Instructions" and "Interface Description Modbus TCP and EtherCAT"! O_BATx0100-ES-1-400-1_ (Outdoor)_V1.1_GB...
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Page 2: Table Of Contents
Original Operating Instructions BATx0100-ES-1-400-1 (Outdoor) Table of Contents Table of Contents User Information ....................6 Identification of the Product ................. 7 Scope ......................8 Target Audience ..................8 General Information ..................8 1.4.1 Related Documents ................. 9 1.4.2 Symbols ....................9 1.4.3... - Page 3 Original Operating Instructions BATx0100-ES-1-400-1 (Outdoor) Table of Contents User Interfaces..................47 Operating Modes ..................47 Enable Switch ................... 47 Starting the Product .................. 48 Performing Measurements ................ 48 5.5.1 AC Voltage..................... 48 5.5.2 AC Current ..................... 48 5.5.3 Ambient Temperature ................49 Stopping the Product.................
- Page 4 Original Operating Instructions BATx0100-ES-1-400-1 (Outdoor) Table of Contents 7.2.5 Condition Check of Cables and Lines ............ 58 7.2.6 Condition Check of Fuses ..............58 7.2.7 Functional Test of DC Circuit Breaker ............ 58 7.2.8 Functional Test of AC Circuit Breaker ............ 59 7.2.9...
- Page 5 Original Operating Instructions BATx0100-ES-1-400-1 (Outdoor) List of Figures List of Figures Figure 1: Example of a type plate .................. 7 Figure 2: Example of an option plate ................7 Figure 3: Schematic structure ..................17 Figure 4: Exterior view front (+C1)................18 Figure 5: Exterior view back (+C2) ................
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Page 6: User Information
User Information 1 User Information We congratulate you on purchasing BATx0100-ES-1-400-1 (Outdoor). By purchasing this battery charger, you have chosen a high-quality WSTECH product. If you have questions about the application, please contact info@wstech.com. Legal Information All rights reserved. Reproduction, also in extract form, only admissible with approval from the manufacturer. -
Page 7: Identification Of The Product
BATx0100-ES-1-400-1 (Outdoor) User Information Identification of the Product The type plates and option plates of the BATx0100-ES-1-400-1 (Outdoor) (hereinafter referred to as BAT or product) are located on the outside and inside of the front cabinet door. Figure 1: Example of a type plate Pos. -
Page 8: Scope
Original Operating Instructions BATx0100-ES-1-400-1 (Outdoor) User Information Scope The original operating instructions (hereinafter referred to as operating instructions) are valid for the following products: • BATD0100-ES-1-400-1 (Outdoor) (hardware version: 00X, wiring diagram version: 0.XX) • BATY0100-ES-1-400-1 (Outdoor) (hardware version: 00X, wiring diagram version: 0.XX) -
Page 9: Related Documents
Original Operating Instructions BATx0100-ES-1-400-1 (Outdoor) User Information 1.4.1 Related Documents This and the related documents are provided on an USB Stick in Section +C1. • Interface Description Modbus TCP and EtherCAT (hereinafter referred to as Interface Description) • Wiring diagram 1.4.2 Symbols... -
Page 10: Terms And Abbreviations
Original Operating Instructions BATx0100-ES-1-400-1 (Outdoor) User Information 1.4.3 Terms and Abbreviations Table 1: Naming convention Complete designation Designation in the document Alternating current Battery inverter Constant current–constant voltage CC-CV Direct current Electromagnetic compatibility Electrostatic discharge Energy storage Ethernet for Controller and Automation... -
Page 11: Intended Use
Original Operating Instructions BATx0100-ES-1-400-1 (Outdoor) User Information Intended Use This product is intended for use exclusively with batteries. The product is constructed for outdoor use. It fulfils the IP44 degree of protection. The product is not suitable for operation in areas with the risk of explosion and must be kept away from flammable or combustible materials. -
Page 12: Safety Instructions
Original Operating Instructions BATx0100-ES-1-400-1 (Outdoor) User Information Safety Instructions DANGER! Danger to life due to disregarding the instructions for action! Disregarding the safety instructions or performing unauthorized actions may lead to serious injury or death. • Read and observe all safety instructions, warnings and symbols on the product and within these operating instructions. - Page 13 Original Operating Instructions BATx0100-ES-1-400-1 (Outdoor) User Information WARNING! Risk of injury due to fire or explosion! There is risk of fire and explosion if inflammable solvents are used. • Use only non-flammable solvents for cleaning. NOTICE Damage to components due to existing of termites! Termites can get into the product and damage the components.
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Page 14: Safety Sign On The Product
Original Operating Instructions BATx0100-ES-1-400-1 (Outdoor) User Information NOTICE: During maintenance and repair work always ensure the area around the product is clean and persons working on the product adhere to high cleanliness standards. NOTICE: The manufacturer does not accept responsibility for errors or damages if safety regulations are not met during handling, operation and maintenance. -
Page 15: Safety Signs On The Packaging
Original Operating Instructions BATx0100-ES-1-400-1 (Outdoor) User Information Safety Signs on the Packaging O_BATx0100-ES-1-400-1_ (Outdoor)_V1.1_GB Page 15 of 67... -
Page 16: Description
Original Operating Instructions BATx0100-ES-1-400-1 (Outdoor) Description 2 Description Functional Description The product can feed the energy stored in batteries power controlled into the grid. For this purpose it converts the DC voltage of the batteries into grid-compliant AC voltage. If required, reactive power can be provided. To charge the batteries from the grid the inverter operates as a controlled rectifier. -
Page 17: Figure 3: Schematic Structure
Original Operating Instructions BATx0100-ES-1-400-1 (Outdoor) Description Figure 3: Schematic structure O_BATx0100-ES-1-400-1_ (Outdoor)_V1.1_GB Page 17 of 67... -
Page 18: Options
Original Operating Instructions BATx0100-ES-1-400-1 (Outdoor) Description Options The following options are available: • Island grid function • EtherCAT interface Views 2.4.1 Exterior View Figure 4: Exterior view front (+C1) Figure 5: Exterior view back (+C2) Pos. Description Type plate and option plate... -
Page 19: Interior View
Original Operating Instructions BATx0100-ES-1-400-1 (Outdoor) Description 2.4.2 Interior View Figure 6: Interior view front (+C1) Pos. Description EtherCAT interface (-A3) (Option) Shock indicator Control card (-A1; -A2) DC link Power stack DC link measurement points Fuse (-F2), Harmonic Filter Fuse (-F1), Notch Filter... - Page 20 Original Operating Instructions BATx0100-ES-1-400-1 (Outdoor) Description Pos. Description Terminal strip (-X2), Feedback Terminal strip (-X3), Current and voltage measurement Terminal strip (-X17), Island grid function and temperature measurement Surge arrester (-F30), AC connection Surge arrester (-F32), Supply voltage AC circuit breaker (-Q2) Motor protecting switch (-F31), Voltage measurement O_BATx0100-ES-1-400-1_ (Outdoor)_V1.1_GB...
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Page 21: Figure 7: Interior View Back (+C2)
Original Operating Instructions BATx0100-ES-1-400-1 (Outdoor) Description Figure 7: Interior view back (+C2) Pos. Description Current sensor (-T1) Current sensor (-T2) Current sensor (-T3) Harmonic Filter Transformer (-T4) Resistors (-R1), (-R2), Precharge circuit EMC Filter (-A10) Notch Filter AC EMC Filter (-C2) O_BATx0100-ES-1-400-1_ (Outdoor)_V1.1_GB... -
Page 22: Installation
Original Operating Instructions BATx0100-ES-1-400-1 (Outdoor) Installation 3 Installation NOTICE Damage to the product due to lightning! The product has NO lightning protection system. Absence of a lightning protection system can cause damage. • The risk of lightning damage can be reduced by installing a lightning protection system. -
Page 23: Transport
Original Operating Instructions BATx0100-ES-1-400-1 (Outdoor) Installation Transport DANGER! Danger to life due to falling loads! The product can fall or tip over when transported incorrectly, which may cause damage to the product and result in serious injury or death. •... -
Page 24: Figure 8: Transport
Original Operating Instructions BATx0100-ES-1-400-1 (Outdoor) Installation Figure 8: Transport Pos. Description Forklift pocket Figure 9 shows the dimension of the wooden box with pallet. Figure 9: Transport wooden box with pallet (dimensioned) O_BATx0100-ES-1-400-1_ (Outdoor)_V1.1_GB Page 24 of 67... -
Page 25: Storage
Original Operating Instructions BATx0100-ES-1-400-1 (Outdoor) Installation Storage NOTICE Damage to the product due to incorrect storage! Storage of the product with or without packaging as well as disconnected condition can leads to ingress of moisture and pollution. • Packaging is only suitable for dry conditions. -
Page 26: Installation Site
Original Operating Instructions BATx0100-ES-1-400-1 (Outdoor) Installation Installation Site DANGER! Danger to life due to fire or explosion! Unsuitable installation sites can cause fire or explosion. This may cause damage to the product and result in serious injury or death. •... -
Page 27: Figure 10: Cable Entry Area (Bottom View)
Original Operating Instructions BATx0100-ES-1-400-1 (Outdoor) Installation Requirements for the installation site: • Foundation and formwork must be built according to applicable local regulations and standards. • Ensure that there is sufficient room for installation, mounting, operation and repair. • Required ambient conditions must be fulfilled (Table 11). -
Page 28: Distances
Original Operating Instructions BATx0100-ES-1-400-1 (Outdoor) Installation Figure 11 shows the mounting points. All dimensions are given in millimetres. Figure 11: Mounting points (bottom view) 3.4.1 Distances Following distances must be observed: • Front: Minimum 600 mm with opened door •... -
Page 29: Connections
Original Operating Instructions BATx0100-ES-1-400-1 (Outdoor) Installation Connections DANGER! Danger to life due to electric shock! An incorrect selection and cable routing can cause damage to property or serious injury or death to persons. • Wear suitable personal protective equipment for all work on the product. -
Page 30: Required Connections
Original Operating Instructions BATx0100-ES-1-400-1 (Outdoor) Installation 3.5.1 Required Connections The following cables and lines must be prepared and in flawless condition, safe and de-energized: • Grounding (Section 3.5.1.1) • AC Connection (Section 3.5.1.2) • DC Connection (Section 3.5.1.3) • Supply Voltage (Section 3.5.1.4) •... - Page 31 Original Operating Instructions BATx0100-ES-1-400-1 (Outdoor) Installation 3.5.1.1 Grounding Required material: • 1 x M8x20 mm hexagon screw • 1 x 8.4 mm conical spring washer Procedure: 1. Route the cable through the cable entry grommet. 2. Connect the PE conductor to the press-in nut (Figure 12).
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Page 32: Figure 12: Ac Connection
Original Operating Instructions BATx0100-ES-1-400-1 (Outdoor) Installation 3.5.1.2 AC Connection Prerequisites: • All grid parameters must be fulfilled (Section 11.2.1). Figure 12: AC connection Pos. Description PE conductor connection L1 phase connection L2 phase connection L3 phase connection Neutral conductor connection... -
Page 33: Figure 13: Dc Connection
Original Operating Instructions BATx0100-ES-1-400-1 (Outdoor) Installation 3.5.1.3 DC Connection Prerequisites: If the battery has no circuit breaker or fuse, a circuit breaker or fuse must be installed between the battery and the product. This must be able to securely switch off the short-circuit current of the battery under fault conditions. -
Page 34: Figure 14: Connection Supply Voltage (-X1)
Original Operating Instructions BATx0100-ES-1-400-1 (Outdoor) Installation 3.5.1.4 Supply Voltage The supply voltage (optional: UPS with buffered output voltage) feeds the fans, control and heating. Requirements: • Product operates with a supply voltage of 230 V /50Hz/TN-grid. • Supply lines must be connected and secured by means of a 16 A miniature circuit breaker with tripping characteristic B or a 16 A fuse with tripping characteristic gG. - Page 35 Original Operating Instructions BATx0100-ES-1-400-1 (Outdoor) Installation Depending on the demand the connection can be done in two ways: Variant 1: Buffered supply voltage via an UPS Procedure: 1. Locate terminal strip (-X1) (Figure 14). 2. Open corresponding cable ducts. 3. Route the cable through the cable entry grommet.
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Page 36: Figure 15: Connection Data Communication
Original Operating Instructions BATx0100-ES-1-400-1 (Outdoor) Installation 3.5.1.5 Data Communication NOTICE Damage to the product due to overvoltage! Overvoltage can be generated by lightning or by capacitive or inductive interferences of another electric systems. • Ensure that a surge arrester is available, if an Ethernet cable is routed to the control card. -
Page 37: Figure 16: Cable Routing Terminal Strip (-X17)
Original Operating Instructions BATx0100-ES-1-400-1 (Outdoor) Installation 3.5.1.6 Option Island Grid Function If the product has the island grid function, an external voltage (+24 V ) must be applied on the terminals (-X17.1-2) so that the product can also operate parallel to the grid. -
Page 38: Optional Connections
Original Operating Instructions BATx0100-ES-1-400-1 (Outdoor) Installation 3.5.2 Optional Connections The following cables and lines must be in flawless condition, safe and de-energized: • Feedback Operating Status (Section 3.5.2.1) • Feedback Enable Switch (Section 3.5.2.2) • Feedback Insulation Monitoring Device (Section 3.5.2.3) •... -
Page 39: Figure 18: Feedback Enable Switch
Original Operating Instructions BATx0100-ES-1-400-1 (Outdoor) Installation 3.5.2.1 Feedback Operating Status The operating status of the control card feedback contacts can be queried via terminals (-X2.1-3). Operating status Terminal Contact (-X2.1) to (-X2.2) open Ready for operation (-X2.1) to (-X2.3) close (-X2.1) to (-X2.2) -
Page 40: Table 3: Feedback Of Insulation Monitoring Device
Original Operating Instructions BATx0100-ES-1-400-1 (Outdoor) Installation 3.5.2.3 Feedback Insulation Monitoring Device The feedback contact of the insulation monitoring device can be queried via terminal (-X2.10-12). The connection is provided as potential-free feedback contact. Mode of operation of the insulation monitoring device: If the measured value of the insulation resistance drops below the set threshold value, the output relays switch into the fault state. -
Page 41: Figure 19: Cable Routing Terminal Strip (-X3)
Original Operating Instructions BATx0100-ES-1-400-1 (Outdoor) Installation 3.5.2.5 External Voltage Measurement Device Required material (not include in scope of delivery): • Voltage measuring device Figure 19: Cable routing terminal strip (-X3) Procedure: 1. Locate the terminal strip (-X3) (Figure 19). 2. Open the corresponding cable duct. - Page 42 Original Operating Instructions BATx0100-ES-1-400-1 (Outdoor) Installation 3.5.2.6 External Current Measurement Device Required material (not include in scope of delivery): • Current measuring device Procedure: 1. Locate the terminal strip (-X3) (Figure 19). 2. Open the corresponding cable duct. 3. Route the cable through the cable entry grommet.
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Page 43: After Installation
Original Operating Instructions BATx0100-ES-1-400-1 (Outdoor) Installation 3.5.2.7 External Temperature Measurement Device Required material (not include in scope of delivery): • Temperature sensor (e.g. Pt100) Figure 20: Cable routing terminal strip (-X17) Procedure: 1. Locate the terminal strip (-X17) (Figure 20). -
Page 44: Commissioning
Original Operating Instructions BATx0100-ES-1-400-1 (Outdoor) Commissioning 4 Commissioning WARNING! Danger to life due to incorrect installation! If the product is not installed correctly it may cause damage to the product and result in serious injury or death to persons within the products vicinity. -
Page 45: Preparing Commissioning
Original Operating Instructions BATx0100-ES-1-400-1 (Outdoor) Commissioning Preparing Commissioning Prerequisite: • Conditions for operation must be fulfilled (Section 11.2). Procedure: 1. Ensure that the Enable switch is pressed. 2. Ensure that the product is de-energized. 3. Ensure that all fuses are inserted (Figure 6). -
Page 46: Performing Measurements Before Operation
Original Operating Instructions BATx0100-ES-1-400-1 (Outdoor) Commissioning Performing Measurements before Operation WARNING! Risk of injury due to high voltage when measuring! Improper measurements at high voltage can cause injury. • Perform measurements only with appropriate measurement devices. • During measurement, all circuit breakers must be switched in position OFF and all fuse inserts must be removed. -
Page 47: Operation
Original Operating Instructions BATx0100-ES-1-400-1 (Outdoor) Operation 5 Operation User Interfaces The product has two user interfaces: • Modbus TCP interface • Ethernet/EtherCAT interface (Option) Operating Modes The operating modes and switching between them are carried out by external control via the Ethernet interface. Controlling the product via the Ethernet interface is... -
Page 48: Starting The Product
Original Operating Instructions BATx0100-ES-1-400-1 (Outdoor) Operation Starting the Product Procedure: 1. Switch the AC circuit breaker in position ON. The DC circuit breaker is operated automatically. NOTICE: Operation is started after the appropriate checks via the user interface. Performing Measurements... -
Page 49: Ambient Temperature
Original Operating Instructions BATx0100-ES-1-400-1 (Outdoor) Operation 5.5.3 Ambient Temperature The product offers the possibility to show the ambient temperature on the customer interface. Procedure: 1. Ensure that a temperature sensor is connected according to Section 3.5.2.7. 2. Start the product (Section 5.4). -
Page 50: Troubleshooting
Original Operating Instructions BATx0100-ES-1-400-1 (Outdoor) Troubleshooting 6 Troubleshooting WARNING! Risk of injury due to improper condition of the product! Incorrect troubleshooting can lead to serious bodily injury or death and property damage. • Wear suitable personal protective equipment for all work on the product. -
Page 51: Bat Error Codes
Original Operating Instructions BATx0100-ES-1-400-1 (Outdoor) Troubleshooting BAT Error Codes Table 4: Extrac oft BAT Error Codes Code Error Description Corrective Action temperature_high_L1_HW Check cooling temperature_high_L1_SW Check cooling temperature_high_L2_HW Check cooling temperature_high_L2_SW Check cooling temperature_high_L3_HW Check cooling temperature_high_L3_SW Check cooling temperature_high_PT100_X108A12... -
Page 52: Bat Error Codes 11-21
Original Operating Instructions BATx0100-ES-1-400-1 (Outdoor) Troubleshooting Table 5: Extract of BAT Error Codes (continued) Code Error Description Corrective Action OV-Protection_/_Filter_Fuses Check OV-Protection Insulation Error Check Insulation Inverter_HW_Error_L1 Check Powerstack Inverter_HW_Error_L2 Check Powerstack Inverter_HW_Error_L3 Check Powerstack Port_Idc_error Check Idc-Sensor connection Precharge_DC-Link... -
Page 53: Bat Error Codes 151, 155
Original Operating Instructions BATx0100-ES-1-400-1 (Outdoor) Troubleshooting 6.1.5 BAT Error Codes 151, 155 Corrective action: 1. Check if the AC circuit breaker is in position TRIPPED. If the AC circuit breaker is in position TRIPPED, then switch the AC circuit breaker in position OFF. -
Page 54: Bat Error Codes 172, 174
Original Operating Instructions BATx0100-ES-1-400-1 (Outdoor) Troubleshooting 6.1.13 BAT Error Codes 172, 174 Corrective action: 1. Ensure that the motor protecting switch (F31) is in position I. 2. Measure the AC voltage and grid frequency. 3. Check if the values are within the specified limits. -
Page 55: Bat Warning Codes
Original Operating Instructions BATx0100-ES-1-400-1 (Outdoor) Troubleshooting BAT Warning Codes Table 6: Extract of BAT Warning Codes Code Warning Description Corrective Action temperature_high_L1 Reduce power / check cooling temperature_high_L2 Reduce power / check cooling temperature_high_L3 Reduce power / check cooling temperature_high_PT100_X108A12... -
Page 56: Maintenance
Original Operating Instructions BATx0100-ES-1-400-1 (Outdoor) Maintenance 7 Maintenance DANGER! Danger to life due to high voltage! After stopping the product dangerous voltage is present in the product. Touching live parts can result in death or serious injury due to electric shock. -
Page 57: Maintenance Every 12 Month
Original Operating Instructions BATx0100-ES-1-400-1 (Outdoor) Maintenance Maintenance every 12 Month NOTICE: During each maintenance interval, the following tasks must be checked. Table 7: Maintenance in De-energized condition (every 12 months) Maintenance Tasks Visual Inspection of Housing Section 7.2.1 Visual Inspection of Interior Area Section 7.2.2... -
Page 58: Torque Check Of Electrical Connections
Original Operating Instructions BATx0100-ES-1-400-1 (Outdoor) Maintenance 7.2.4 Torque Check of Electrical Connections Maintenance Tasks: 1. Check connections and connectors of all parts for tight fit. If connections are loose, contact customer service for specific torque. Tighten connections with specific torque. -
Page 59: Functional Test Of Ac Circuit Breaker
Original Operating Instructions BATx0100-ES-1-400-1 (Outdoor) Maintenance 7.2.8 Functional Test of AC Circuit Breaker Maintenance tasks: 1. Check the continuity of the AC circuit breaker (-Q2) when it is in position ON. If the AC circuit breaker has no continuity, replace it. -
Page 60: Decommissioning
Original Operating Instructions BATx0100-ES-1-400-1 (Outdoor) Decommissioning 8 Decommissioning Procedure: 1. Stop the product (Section 5.6). 2. Switch off the AC/DC voltage externally and secure it from being switched on again. 3. Ensure that the product is de-energized. 4. Disconnect the AC/DC cables. -
Page 61: Disposal
Original Operating Instructions BATx0100-ES-1-400-1 (Outdoor) Disposal 9 Disposal The product contains electrical components and metals. Final and professional disposal of the product must be executed by the customer under the applicable statutory regulations of the country in which the product is used. Please observe the special regulations for electric and electronic equipment in particular. -
Page 62: Customer Service
Original Operating Instructions BATx0100-ES-1-400-1 (Outdoor) Customer Service 10 Customer Service If you have questions regarding the product, please contact our customer service. Please have the following information ready to help you as quickly as possible. • Product denomination (provided on the type plate) •... -
Page 63: Appendix
Original Operating Instructions BATx0100-ES-1-400-1 (Outdoor) Appendix 11 Appendix 11.1 Spare Parts List Table 9: Spare parts list Item designation Article description Type Part No. -E1; -E2 Heating with fan 230 V / 400 W 550019 -F1; -F2 Fuse 10 x 38 mm... -
Page 64: Technical Data
Original Operating Instructions BATx0100-ES-1-400-1 (Outdoor) Appendix 11.2 Technical Data 11.2.1 Electrical Data Table 10: Electrical data BATx0100-ES-1-400-1 Remarks (Outdoor) AC SIDE Maximum rated apparent 120 kVA (2 h) At rated AC voltage power At (cos (φ)) = 1.0 Rated active power... -
Page 65: General Data
Original Operating Instructions BATx0100-ES-1-400-1 (Outdoor) Appendix 11.2.2 General Data Table 11: General data BATx0100-ES-1-400-1 Remarks (Outdoor) Ambient temperature -20 °C to 50 °C Others on request Maximum humidity < 95 % Non-condensing Storage temperature -25 °C to 60 °C Storage maximum humidity <... -
Page 66: Eu Declaration Of Conformity
Original Operating Instructions BATx0100-ES-1-400-1 (Outdoor) Appendix 11.3 EU Declaration of Conformity O_BATx0100-ES-1-400-1_ (Outdoor)_V1.1_GB Page 66 of 67...
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