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Original Operating Instructions
Battery Charger
Table of Contents
Original Operating Instructions
Battery Charger
BATD0100-ES-1-480-1 (Outdoor)
WSTECH is a Wind&Sun Technologies and Siemens Joint Venture.
Before starting any work, please read "Original Operating Instructions" and
"Interface Description Modbus TCP and EtherCAT"!
AVERTISSEMENT : Avant de commencer tout travail, lire « Original Operating
Instructions » et « Interface Description Modbus TCP and EtherCAT » !
O_BATD0100-ES-1-480-1_(Outdoor)_V2.2_US
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Summary of Contents for WSTECH BATD0100-ES-1-480-1
- Page 1 Original Operating Instructions Battery Charger BATD0100-ES-1-480-1 (Outdoor) WSTECH is a Wind&Sun Technologies and Siemens Joint Venture. Before starting any work, please read "Original Operating Instructions" and "Interface Description Modbus TCP and EtherCAT"! AVERTISSEMENT : Avant de commencer tout travail, lire « Original Operating Instructions »...
- Page 2 CONSERVER CES INSTRUCTIONS — Cette notice contient d’importantes This manual contains important instructions for Model instructions visant les modèle • BATD0100-ES-1-480-1 (Outdoor) • BATD0100-ES-1-480-1 (Outdoor) that should be followed during lesquelles doivent être suivies au moment de l’entretien de l’appareil.
- Page 3 Original Operating Instructions BATD0100-ES-1-480-1 (Outdoor) English French ALWAYS READ THESE TOUJOURS LIRE CES INSTRUCTIONS BEFORE INSTRUCTIONS AVANT L’INSTALLATION OU LA MISE EN INSTALLING OR COMMISSIONING THE PRODUCT OR PARTS. SERVICE DU PRODUIT OU DES COMPOSANTS. Read the documents "Interface Lire le document «Interface...
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Page 4: Table 1: Termination Markings
Original Operating Instructions BATD0100-ES-1-480-1 (Outdoor) English French Overcurrent protection for the battery La protection de surintensité pour le circuit is to be provided by others. circuit de batterie doit être fournie par un tiers. The ambient temperature range of the La plage de température ambiante de... - Page 5 Original Operating Instructions BATD0100-ES-1-480-1 (Outdoor) English French Always carry out the following steps Toujours effectuer les étapes before system maintenance: suivantes avant la maintenance du système : - Set operation mode to OFF, via the user interface - Régler le mode de fonctionnement sur ARRÊT via l’interface utilisateur...
- Page 6 Original Operating Instructions BATD0100-ES-1-480-1 (Outdoor) Safety alert Symbol / Symbole d’avertissement de sécurité English French It may represent a hazard, a Il peut représenter un risque, hazardous situation, a une situation à risque, une precaution to avoid a hazard, a précaution pour éviter un risque,...
- Page 7 Original Operating Instructions BATD0100-ES-1-480-1 (Outdoor) MAIN SYMBOLS USED IN THE OPERATING INSTRUCTIONS Description Symbol General hazard source Center of gravity symbol Pay attention to supplementary documents to these original operating instructions. PRINCIPAUX SYMBOLES UTILISÉS DANS LES INSTRUCTIONS D’UTILISATION Description Symbole Source générale de risque...
- Page 8 Original Operating Instructions BATD0100-ES-1-480-1 (Outdoor) MAIN SYMBOLS USED IN OR ON THE PRODUCT Symbol is located Description Symbol Beware of dangerous In the product; voltage in Section +C1 Indicates a possible danger situation which On the packaging of the can lead to damage to...
- Page 9 Original Operating Instructions BATD0100-ES-1-480-1 (Outdoor) PRINCIPAUX SYMBOLES UTILISÉS DANS OU SUR LE PRODUIT Le symbole est situé Description Symbole Dans le produit ; Attention: tension dans les sections +C1, dangereuse Indique une situation potentiellement Sur l’emballage du dangereuse qui peut entraîner un...
- Page 10 Original Operating Instructions BATD0100-ES-1-480-1 (Outdoor) Product Safety Sign on the Front Door O_BATD0100-ES-1-480-1_(Outdoor)_V2.2_US Page 10 of 110...
- Page 11 Original Operating Instructions BATD0100-ES-1-480-1 (Outdoor) Product Safety Sign on the Back Door O_BATD0100-ES-1-480-1_(Outdoor)_V2.2_US Page 11 of 110...
- Page 12 Original Operating Instructions BATD0100-ES-1-480-1 (Outdoor) Safety Sign on the Packaging / Symbole de sécurité sur l’emballage O_BATD0100-ES-1-480-1_(Outdoor)_V2.2_US Page 12 of 110...
- Page 13 Original Operating Instructions BATD0100-ES-1-480-1 (Outdoor) TYPOGRAPHICAL CONVENTIONS IN THE ORIGINAL OPERATING INSTRUCTIONS Description Symbol Additional information, not safety-relevant • / ○ Listing 1, 2, 3 … Position numbers and work steps during a procedure Working step due to a faulty condition...
- Page 14 Original Operating Instructions BATD0100-ES-1-480-1 (Outdoor) General Warnings General Warnings These original operating instructions are no substitute and are not intended to replace any local, state, provincial, federal or national laws, regulations or codes appropriate to the installation and use of the product, including without limitation suitable electrical safety codes.
- Page 15 While every care has been taken in preparing these instructions, WSTECH GmbH cannot guarantee that there will be no errors. WSTECH GmbH makes no warranties, claims, promises or guarantees about the accuracy, completeness, or adequacy of the contents of this document and expressly disclaims liability for errors and omissions in the contents of this document.
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Page 16: Table Of Contents
Original Operating Instructions BATD0100-ES-1-480-1 (Outdoor) Table of Contents Table of Contents User Information ..................20 Identification of the Product ..............20 Scope ....................21 Target Audience .................. 22 General Information ................23 1.4.1 Related Documents ..............24 1.4.2 Terms and Abbreviations .............. 24 Safety ...................... - Page 17 Original Operating Instructions BATD0100-ES-1-480-1 (Outdoor) Table of Contents 5.2.2 Center of Gravity ................59 Storage ....................60 Installation Site ..................61 5.4.1 Distances ..................63 5.4.2 Ventilation ..................63 Connection ..................64 5.5.1 Required Connections ..............66 5.5.2 Optional Connections..............74 After Installation ...................
- Page 18 Original Operating Instructions BATD0100-ES-1-480-1 (Outdoor) Table of Contents 8.1.9 BAT Error Code 158 ..............94 8.1.10 BAT Error Code 159 ..............94 8.1.11 BAT Error Codes 161-163 ............94 8.1.12 BAT Error Code 164 ..............94 8.1.13 BAT Error Code 169 ..............94 8.1.14...
- Page 19 Original Operating Instructions BATD0100-ES-1-480-1 (Outdoor) List of Figures List of Figures Figure 1: Example of a type plate ..............20 Figure 2: Example of an option plate ..............21 Figure 3: Design of the product ................ 43 Figure 4: Operating elements of the product ............ 43 Figure 5: Enable switch with label ..............
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Page 20: User Information
1 User Information Thank you for purchasing the BATD0100-ES-1-480-1 (Outdoor). By purchasing this battery charger, you have chosen a high-quality WSTECH product. If you have questions about the application, please contact info@wstech.com. The BATD0100-ES-1-480-1 (Outdoor) is certified by MET Laboratories, Inc. -
Page 21: Scope
1.2 Scope These original operating instructions (hereinafter referred to as operating instructions) are valid for the following product: • BATD0100-ES-1-480-1 (Outdoor) (hardware version: 030, wiring diagram version: 2.1X and above) The illustrations used in these operating instructions are reduced to the essentials and may differ from the delivered product. -
Page 22: Target Audience
Original Operating Instructions BATD0100-ES-1-480-1 (Outdoor) User Information 1.3 Target Audience Customer The customer's responsibility is shown in the appropriate sections. Electrical and Electronics Installer and Repairer The electrical and electronics installers and repairers must have the following qualifications: • Taken courses in electronics. -
Page 23: General Information
Original Operating Instructions BATD0100-ES-1-480-1 (Outdoor) User Information 1.4 General Information These operating instructions provide detailed information regarding specifications, installation procedures and important function settings of the product. The operating instructions and the related documents exist only in electronic form. The manufacturer constantly improves its products according to the latest state of the scientific and technical knowledge and therefore it assumes, that its products are free from defects in the sense of product liability. -
Page 24: Related Documents
Original Operating Instructions BATD0100-ES-1-480-1 (Outdoor) User Information The manufacturer disclaims any consequential damages to person or property, damages for loss of use, lost time, loss of profit, lost income, loss of energy or power production, loss of the product itself and/or other incidental or consequential damages other than warranted by the manufacturer's limited warranty. -
Page 25: Safety
Original Operating Instructions BATD0100-ES-1-480-1 (Outdoor) Safety 2 Safety 2.1 Intended Use This product is intended for use exclusively with batteries. ANY USAGE BESIDES THOSE LISTED HEREIN, SHALL BE CONSTRUED AS A MISUSE AS SET FORTH UNDER SECTION 1.4. The product is constructed for outdoor use and fulfils the degree of protection NEMA 3R. - Page 26 Original Operating Instructions BATD0100-ES-1-480-1 (Outdoor) Safety All changes or modifications to the equipment, its structure or its software are prohibited and will result in loss of warranty. Intended use includes reading these operating instructions and complying with all instructions contained herein, in particularly the safety instructions. These operating instructions must be kept near or in the product for the lifetime of the product.
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Page 27: Safety Instructions
Original Operating Instructions BATD0100-ES-1-480-1 (Outdoor) Safety 2.2 Safety Instructions 2.2.1 Grouped Safety Instructions Danger! Failure to follow instructions may lead to serious injury or death! • All work on the product must be performed in accordance with 29 CFR, Chapter XVII, Part 1910 (OSHA), NEC and NFPA 70E. - Page 28 Original Operating Instructions BATD0100-ES-1-480-1 (Outdoor) Safety Danger! High voltage may lead to serious injury or death! • Before working at the product, check that it is disconnected externally and safeguarded against reconnection. • After stopping the product, observe a minimum wait time of at least 40 minutes prior to opening.
- Page 29 Original Operating Instructions BATD0100-ES-1-480-1 (Outdoor) Safety Danger to life due to high voltage! • Never install or remove fuses while under electric charge. If the fuses are installed or removed while under electric charge, electric arcs can be generated which can result in an electric shock.
- Page 30 Original Operating Instructions BATD0100-ES-1-480-1 (Outdoor) Safety Risk of burns due to hot surfaces! • Do not touch the AC circuit breaker, DC circuit breaker, copper busbars, filters or transformer. Some parts can be very hot, not only during but also after operation.
- Page 31 Original Operating Instructions BATD0100-ES-1-480-1 (Outdoor) Safety Damage to components due to ingress of dirt, dust and moisture as well as intrusion of pests and vermin! • After unpacking mount all cable entry grommets immediately at the installation site. • Check all cable entry grommets for tight fit.
- Page 32 Original Operating Instructions BATD0100-ES-1-480-1 (Outdoor) Safety Damage to the electrolytic capacitors and IGBTs! • Before operating the product after a storage time of more than one year, contact customer service. Long-term de-energized storage times can damage the electrolytic capacitors and IGBTs due to humidity.
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Page 33: Instructions De Sécurité Regroupées
Original Operating Instructions BATD0100-ES-1-480-1 (Outdoor) Safety 2.2.2 Instructions de sécurité regroupées Danger ! Le non-respect des instructions peut entraîner des blessures graves ou la mort ! • Porter un équipement de protection individuelle adapté pour tous les travaux effectués sur le produit. - Page 34 Original Operating Instructions BATD0100-ES-1-480-1 (Outdoor) Safety Danger ! Une haute tension peut entraîner des blessures graves ou la mort ! • Avant de travailler sur le produit, vérifier qu’il est débranché à l’extérieur et protégé contre tout rebranchement. • Une fois le produit arrêté, observer un temps d’attente d’au moins 40 minutes avant son...
- Page 35 Original Operating Instructions BATD0100-ES-1-480-1 (Outdoor) Safety Danger de mort dû à une haute tension ! • Ne jamais installer ou retirer des fusibles sous charge électrique. Si des fusibles sont installés ou retirés alors qu’ils sont sous charge électrique, des arcs électriques peuvent apparaître et provoquer une électrocution.
- Page 36 Original Operating Instructions BATD0100-ES-1-480-1 (Outdoor) Safety Danger de mort dû à une électrocution si le produit n’est pas fermé et sécurisé ! • Toujours fermer et sécuriser les portes du produit. • S’assurer que seules les personnes autorisées ont accès à la zone de fonctionnement électrique fermée.
- Page 37 Original Operating Instructions BATD0100-ES-1-480-1 (Outdoor) Safety Endommagement des composants dû à la pénétration de saleté, de poussière et d’humidité ainsi qu’à l’intrusion d’animaux nuisibles et de vermine ! • Après le déballage, monter immédiatement tous les passe-câbles sur le site d'installation.
- Page 38 Original Operating Instructions BATD0100-ES-1-480-1 (Outdoor) Safety Endommagement du produit dû à des conditions ambiantes inadmissibles ! • Les conditions ambiantes admissibles de stockage et de fonctionnement doivent être respectées. Le non-respect des conditions ambiantes peut entraîner un endommagement. Endommagement des condensateurs électrolytiques et des IGBT (transistors bipolaires à...
- Page 39 Original Operating Instructions BATD0100-ES-1-480-1 (Outdoor) Safety Endommagement des composants dû à une décharge électrostatique ! • Porter un équipement de protection individuelle adapté pour tous les travaux effectués sur le produit. • Exécuter tout travail sur le produit conformément aux normes IEC 61340-5-1 et ANSI ESD S20.20- 2014.
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Page 40: Fire Protection Measures
Original Operating Instructions BATD0100-ES-1-480-1 (Outdoor) Safety 2.2.3 Fire Protection Measures Danger to life due to fire or explosion! • No installation in potentially explosive atmospheres. • No installation on or around inflammable materials and/or products. • No installation in atmospheres, such as in the presence of inflammable materials. -
Page 41: Mesures De Protection Contre L'incendie
Original Operating Instructions BATD0100-ES-1-480-1 (Outdoor) Safety 2.2.4 Mesures de protection contre l’incendie Danger de mort dû à un incendie ou une explosion ! • Pas d’installation dans des atmosphères potentiellement explosives. • Pas d’installation sur ou autour des matériaux et/ou produits inflammables. -
Page 42: Personal Protective Equipment
Original Operating Instructions BATD0100-ES-1-480-1 (Outdoor) Safety 2.3 Personal Protective Equipment Always wear appropiate personal protective equipment for any work on the product. The personel protective equipment should be selected based on the task being perfomed: • Clothing according to NFPA 70E Section 130.7. -
Page 43: Overview Of The Product
Original Operating Instructions BATD0100-ES-1-480-1 (Outdoor) Overview of the Product 3 Overview of the Product 3.1 Design of the Product Figure 3: Design of the product Pos. Description DC connection area (via cable entry grommets) Supply voltage connection area, data communcation and customer... -
Page 44: Function Of The Switches
Original Operating Instructions BATD0100-ES-1-480-1 (Outdoor) Overview of the Product 3.2 Function of the Switches 3.2.1 AC Circuit Breaker ON Position If the AC circuit breaker is switched in position ON, the contacts are closed and the current flows. Tripped Position If the AC circuit breaker is switched in position Tripped, an error has occurred. -
Page 45: Enable Switch
Original Operating Instructions BATD0100-ES-1-480-1 (Outdoor) Overview of the Product 3.2.2 Enable Switch By pressing the Enable switch (-S1), the AC circuit breaker (-Q2) and the DC circuit breaker (-Q1) are switched in position OFF. In Figure 6 the Enable switch is pulled out. This means it is in position I (ON). In Figure 7 the Enable switch is pressed. -
Page 46: Description
Original Operating Instructions BATD0100-ES-1-480-1 (Outdoor) Description 4 Description 4.1 Functional Description The product can feed, power controlled, the energy stored in batteries into the grid. For this purpose, it converts the DC voltage of the batteries into grid- compliant AC voltage. If required, reactive power can be provided. To charge the batteries from the grid the inverter operates as a controlled rectifier. -
Page 47: Figure 8: Schematic Structure
Original Operating Instructions BATD0100-ES-1-480-1 (Outdoor) Description Figure 8: Schematic structure O_BATD0100-ES-1-480-1_(Outdoor)_V2.2_US Page 47 of 110... -
Page 48: Options
Original Operating Instructions BATD0100-ES-1-480-1 (Outdoor) Description 4.3 Options The following options are available: • Island grid function • EtherCAT interface • Seismic IEEE 639 • Additional heating 4.4 Views 4.4.1 Exterior View Figure 9: Exterior view front (+C1) Figure 10: Exterior view back (+C2) Pos. -
Page 49: Interior View
Original Operating Instructions BATD0100-ES-1-480-1 (Outdoor) Description 4.4.2 Interior View Figure 11: Interior view front (+C1) Pos. Description EtherCAT interface (-A3), (Option) Control card (-A1; -A2) Shock indicator DC link Power stack Fuse (-F11), Precharge circuit Fuse (-F10), Precharge circuit DC link measurement points... - Page 50 Original Operating Instructions BATD0100-ES-1-480-1 (Outdoor) Description Pos. Description Terminal strip (-X2), Feedback Terminal strip (-X3), Current and voltage measurement Terminal strip (-X4), Supply voltage connection Terminal strip (-X17), Island grid function (Option) and temperature measurement Surge arrester (-F32), Supply voltage...
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Page 51: Figure 12: Interior View Back (+C2)
Original Operating Instructions BATD0100-ES-1-480-1 (Outdoor) Description Figure 12: Interior view back (+C2) Pos. Description Current sensor (-T1) Current sensor (-T2) Current sensor (-T3) Harmonic filter Transformer (-T4) Fuse (-F1), Notch filter and fuse (F2), Harmonic filter EMC filter (-A10) Notch filter AC EMC filter (-C2) O_BATD0100-ES-1-480-1_(Outdoor)_V2.2_US... -
Page 52: Figure 13: Location Of Filter Fuses
Original Operating Instructions BATD0100-ES-1-480-1 (Outdoor) Description Figure 13: Location of filter fuses Figure 14: Assignment of fuses to notch and harmonic filter Pos. Description Rail for notch and harmonic filter fuses and motor protecting switches Fuse (-F1), Notch filter Fuse (-F2), Harmonic filter... -
Page 53: Figure 15: Interior View Door
Original Operating Instructions BATD0100-ES-1-480-1 (Outdoor) Description Figure 15: Interior view door Pos. Description Option additional heating O_BATD0100-ES-1-480-1_(Outdoor)_V2.2_US Page 53 of 110... -
Page 54: Danger Areas
Original Operating Instructions BATD0100-ES-1-480-1 (Outdoor) Description 4.4.3 Danger Areas Figure 16 shows the danger areas of the product. The red-marked areas are under voltage when the AC/DC cables are not disconnected externally. The blue-marked areas are the DC link. Figure 16: Danger areas (interior view front) O_BATD0100-ES-1-480-1_(Outdoor)_V2.2_US... -
Page 55: Installation
Original Operating Instructions BATD0100-ES-1-480-1 (Outdoor) Installation 5 Installation Danger to life due to incorrect work! • All work at the product shall only be performed by individuals who have proper education, training and knowledge as defined in the appropriate target audience. -
Page 56: Delivery
Original Operating Instructions BATD0100-ES-1-480-1 (Outdoor) Installation 5.1 Delivery 1. Check the shock indicators for transport damage. The shock indicators are inside the product (Figure 11) and on the packaging. They indicate an improper transport. In case of damage, contact the freight forwarder. -
Page 57: Transport
Original Operating Instructions BATD0100-ES-1-480-1 (Outdoor) Installation 5.2 Transport Danger to life due to falling objects! • All transport must be done by the individuals, as defined in Section Target Audience. • Wear suitable personal protective equipment. • Only transport the product using suitable transport facilities with sufficient load bearing capacity. -
Page 58: Transport With Hoisting Gear
Original Operating Instructions BATD0100-ES-1-480-1 (Outdoor) Installation 5.2.1 Transport with Hoisting Gear Damage to the product when using hoisting gear (e.g. forklift)! • Always follow applicable safety procedures for operating hoisting gear. • Extend the vehicle fork as far as possible. -
Page 59: Center Of Gravity
Original Operating Instructions BATD0100-ES-1-480-1 (Outdoor) Installation Figure 18 shows the dimension of the wooden box with pallet. All dimensions are given in millimeters. Figure 18: Dimension of wooden box with pallet (dimensioned) 5.2.2 Center of Gravity Observe the eccentric center of gravity during transport. All dimensions are given in millimeters. -
Page 60: Storage
Original Operating Instructions BATD0100-ES-1-480-1 (Outdoor) Installation 5.3 Storage Damage to the product due to incorrect storage! • Packaging is only suitable for dry conditions. • After unpacking assemble and connect immediately or keep the product dry and clean. Storage of the product with or without packaging, unassembled and in disconnected condition can lead to ingress of moisture and dirt. -
Page 61: Installation Site
Original Operating Instructions BATD0100-ES-1-480-1 (Outdoor) Installation 5.4 Installation Site Danger to life due to the product tipping over! • The installation must be done on a stable and even foundation. • The foundation must be able to support the weight of the product. -
Page 62: Figure 20: Cable Entry Areas (Bottom View)
Original Operating Instructions BATD0100-ES-1-480-1 (Outdoor) Installation Requirements for the installation site: • Foundation and formwork must be built according to all applicable laws, regulations and local standards. • Ensure that there is sufficient room for installation, mounting, operation and repair. -
Page 63: Distances
Original Operating Instructions BATD0100-ES-1-480-1 (Outdoor) Installation Figure 21 shows the mounting points of the product. All dimensions are given in millimeters. Figure 21: Mounting points BAT (bottom view) 5.4.1 Distances Following distances must be observed: • Front: Minimum 600 millimeter (23.6 in) with opened door •... -
Page 64: Connection
Original Operating Instructions BATD0100-ES-1-480-1 (Outdoor) Installation 5.5 Connection Danger to life due to electric shock! • Wear suitable personal protective equipment for all work on the product. • Selection and installation of electrical equipment, cables, and lines must comply to applicable local requirement/rules. - Page 65 Original Operating Instructions BATD0100-ES-1-480-1 (Outdoor) Installation Grid configuration requirement: • 480Y, solidly grounded wye, 3-phase, 4-wire Supply voltage connection: • 277 V, 1-phase, 2-wire Cable requirements: • Compression cable lugs according to local requirement and rules • Minimum protection NEMA Rating 1 •...
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Page 66: Required Connections
Original Operating Instructions BATD0100-ES-1-480-1 (Outdoor) Installation 5.5.1 Required Connections The following cables and lines must be prepared and in flawless condition, safe and de-energized: • Grounding (Section 5.5.1.1) • AC Connection (Section 5.5.1.2) • DC Connection (Section 5.5.1.3) • Supply Voltage (Section 5.5.1.4) •... - Page 67 Original Operating Instructions BATD0100-ES-1-480-1 (Outdoor) Installation 5.5.1.1 Grounding Danger to life due to electric shock! • Provide earth connection before connectiong the AC/DC power. • Fasten cable lugs properly with maximum contact surface. The product must be grounded at the earthing bolt to establish a potential equalization.
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Page 68: Figure 22: Ac Connection (-X14)
Original Operating Instructions BATD0100-ES-1-480-1 (Outdoor) Installation 5.5.1.2 AC Connection Prerequisites: • All grid parameters must be fulfilled (Section 13.2.1) • Only one cable grommet for AC connection is available (Figure 20). Figure 22: AC connection (-X14) Pos. Description PE conductor connection... -
Page 69: Figure 23: Dc Connection
Original Operating Instructions BATD0100-ES-1-480-1 (Outdoor) Installation 5.5.1.3 DC Connection Prerequisites: If the battery has no circuit breaker or fuse, a circuit breaker or fuse shall be installed between the battery and inverter which is able to securely switch off the short-circuit current of the battery under fault conditions. -
Page 70: Figure 24: Supply Voltage Connection (-X4)
Original Operating Instructions BATD0100-ES-1-480-1 (Outdoor) Installation 5.5.1.4 Supply Voltage The supply voltage feeds the fans, control (optional UPS buffered) and heating. Requirements: • Product operates with a supply voltage of 277 V , 1-phase, 2-wire grid configuration. • Supply lines must be connected and secured by means of a 16 A miniature circuit breaker with tripping characteristic B or a 16 A fuse with tripping characteristic gG. - Page 71 Original Operating Instructions BATD0100-ES-1-480-1 (Outdoor) Installation Depending on the demand the connection can be done in two ways. Variant 1: Buffered supply voltage via an UPS (optional) Procedure: 1. Locate terminal strip (-X4) (Figure 24). 2. Route the cable through the cable entry grommet.
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Page 72: Figure 25: Data Communication Connection
Original Operating Instructions BATD0100-ES-1-480-1 (Outdoor) Installation 5.5.1.5 Data Communication Damage to the product due to overvoltage! • Ensure that a surge arrester is available, if an Ethernet cable of the control card is routed outside the product. Overvoltage can be generated by lightning or by capacitive or inductive interferences of another electric systems. -
Page 73: Figure 26: Cable Routing To Terminal Strip (-X17)
Original Operating Instructions BATD0100-ES-1-480-1 (Outdoor) Installation Procedure: 1. Route the cable through the cable entry grommet. 2. Connect the cables as shown in Figure 25. 3. Lead the cable downwards at the inner side of the cabinet. 4. If necessary, fix the cables with cable straps. -
Page 74: Optional Connections
Original Operating Instructions BATD0100-ES-1-480-1 (Outdoor) Installation 5.5.2 Optional Connections The following cables and lines must be prepared and in flawless condition, safe and de-energized: • Feedback Operating Status (Section 5.5.2.1) • Feedback Enable Switch (Section 5.5.2.2) • Feedback Insulation Monitoring Device (Section 5.5.2.3) •... -
Page 75: Figure 28: Enable Switch Feedback Contact
Original Operating Instructions BATD0100-ES-1-480-1 (Outdoor) Installation 5.5.2.1 Feedback Operating Status The operating status of the control card feedback contacts can be queried via terminals (-X2.1-3). Operating status Terminal Switching status (-X2.1) to (-X2.2) open Ready for operation (-X2.1) to (-X2.3) close (-X2.1) to (-X2.2) -
Page 76: Table 6: Feedback Of Insulation Monitoring Device
Original Operating Instructions BATD0100-ES-1-480-1 (Outdoor) Installation 5.5.2.3 Feedback Insulation Monitoring Device The feedback contact of the insulation monitoring device can be queried via terminals (-X2.10-12). The connection is provided as potential-free feedback contact. Mode of operation of the insulation monitoring device: If the measured value of the insulation resistance drops below the set threshold value, the output relays switch into the fault state. -
Page 77: Figure 29: Cable Routing To Terminal Strip (-X3)
Original Operating Instructions BATD0100-ES-1-480-1 (Outdoor) Installation 5.5.2.5 External Voltage Measurement Device Required material (not include in scope of delivery): • Voltage measuring device Figure 29: Cable routing to terminal strip (-X3) Procedure: 1. Locate the terminal strip (-X3) (Figure 29). - Page 78 Original Operating Instructions BATD0100-ES-1-480-1 (Outdoor) Installation 5.5.2.6 External Current Measurement Device Required material (not include in scope of delivery): • Current measuring device Procedure: 1. Locate the terminal strip (-X3) (Figure 29). 2. Open the corresponding cable ducts. 3. Route the cable through the cable entry grommet.
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Page 79: After Installation
Original Operating Instructions BATD0100-ES-1-480-1 (Outdoor) Installation 5.5.2.7 External Temperature Measurement Device Required material (not include in scope of delivery): • Temperature sensor (e.g. Pt100) Figure 30: Cable routing to terminal strip (-X17) Procedure: 1. Locate the terminal strip (-X17) (Figure 30). -
Page 80: Commissioning
Original Operating Instructions BATD0100-ES-1-480-1 (Outdoor) Commissioning 6 Commissioning Danger to life due to incorrect commissioning! • All work at the product must be done by individuals who have proper education, training and knowledge as defined in the appropriate target audience. - Page 81 Original Operating Instructions BATD0100-ES-1-480-1 (Outdoor) Commissioning Damage to the product due to ingress of moisture! • Mount all cable entries for AC/DC connection. • Close all unused cable entries and cable glands in all Sections of the product. Through open cable entries, cable glands and all...
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Page 82: Preparing For Commissioning
Original Operating Instructions BATD0100-ES-1-480-1 (Outdoor) Commissioning 6.1 Preparing for Commissioning Prerequisite: • Conditions for operation shall be fulfilled (Section 13.2). Procedure: 1. Ensure that the Enable switch is pressed. 2. Ensure that the product is de-energized. 3. Ensure that all fuses are inserted (Figure 11). -
Page 83: Performing Measurements Before Operation
Original Operating Instructions BATD0100-ES-1-480-1 (Outdoor) Commissioning 6.2 Performing Measurements before Operation Risk of injury due to high voltage when measuring! • Take measurements only with appropriate measurement devices. If unsure, contact customer service for information about correct measurement devices. • During measurement, all circuit breakers must be turned off and all fuse inserts must be removed. -
Page 84: Voltage Measurment Dc Voltage And Ac Voltage
Original Operating Instructions BATD0100-ES-1-480-1 (Outdoor) Commissioning 6.2.1 Voltage Measurment DC Voltage and AC Voltage Procedure: 1. Measure the DC voltage from plus to the minus connection at the DC circuit breaker inside the product (Figure 23). NOTICE: The voltage must be positive and the measured values must be within the specified limits (Table 14). -
Page 85: Operation
Original Operating Instructions BATD0100-ES-1-480-1 (Outdoor) Operation 7 Operation Danger to life due to incorrect installation! • Carry out the installations as described in Section Installation to ensure a safe and proper operation. If the product is not installed correctly it may cause damage to the product and result in serious injury or death to individuals within the products vicinity. -
Page 86: Performing Measurements
Original Operating Instructions BATD0100-ES-1-480-1 (Outdoor) Operation 7.4 Performing Measurements Danger to life from electric shock if the product is not locked! • Perform measurements only with closed doors. After stopping the product a dangerous voltage is present. Danger de mort par électrocution si le produit n'est pas fermé... -
Page 87: Ac Voltage
Original Operating Instructions BATD0100-ES-1-480-1 (Outdoor) Operation 7.4.1 AC Voltage Requirements for measuring the grid voltage externally: • The motor protecting switch (-F31) (Figure 11) must be in position I. Procedure: 1. Ensure that the measuring device is connected (Section 5.5.2.5). -
Page 88: Troubleshooting
Original Operating Instructions BATD0100-ES-1-480-1 (Outdoor) Troubleshooting 8 Troubleshooting Danger to life due to high voltage! • Observe all safety instructions when working on the product. In case of fault, high voltage may still be present on the product. Touching energized parts leads to death or severe injury. - Page 89 Original Operating Instructions BATD0100-ES-1-480-1 (Outdoor) Troubleshooting Risk of injury due to improper condition of the product! • All troubleshooting must be done only by authorized and qualified individuals, as defined herein. • If any issue outlined arises, review this documents and any accompanying documents for potential solutions.
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Page 90: Table 7: Target Audience According To The Corrective Action
Original Operating Instructions BATD0100-ES-1-480-1 (Outdoor) Troubleshooting The description of the error codes or troubleshooting can be found in the Interface Description. Error messages and the associated error codes can be displayed via the Ethernet/EtherCAT interface. Depending on the occurred error, the product changes the operating mode. -
Page 91: Bat Error Codes
Original Operating Instructions BATD0100-ES-1-480-1 (Outdoor) Troubleshooting 8.1 BAT Error Codes Table 8: Extract of BAT Error Codes Code Error Description Corrective Action temperature_high_L1_HW Check cooling temperature_high_L1_SW Check cooling temperature_high_L2_HW Check cooling temperature_high_L2_SW Check cooling temperature_high_L3_HW Check cooling temperature_high_L3_SW Check cooling... -
Page 92: Bat Error Codes 11-21
Original Operating Instructions BATD0100-ES-1-480-1 (Outdoor) Troubleshooting Table 9: Extract of BAT Error Codes (continued) Code Error Description Corrective Action OV-Protection_/_Filter_Fuses Check OV-Protection Insulation Error Check Insulation Voltage_Measurement_Failed Check voltage measurement Inverter_HW_Error_L1 Check Powerstack Inverter_HW_Error_L2 Check Powerstack Inverter_HW_Error_L3 Check Powerstack Port_Idc_error... -
Page 93: Bat Error Codes 81, 82, 131, 132
Original Operating Instructions BATD0100-ES-1-480-1 (Outdoor) Troubleshooting 8.1.4 BAT Error Codes 81, 82, 131, 132 Corrective action: 1. Measure the DC voltage (Section 6.2). 2. Check if the values are within the specified limits. The values can be seen in the Interface Description. -
Page 94: Bat Error Code 157
Original Operating Instructions BATD0100-ES-1-480-1 (Outdoor) Troubleshooting 8.1.8 BAT Error Code 157 Corrective action: 1. It is recommended to replace all surge arresters, if the indication shows a red flag. Locate surge arresters (-F30) and (-F32) (Figure 11). Use surge arresters from the spare parts list (Table 13). -
Page 95: Bat Error Codes 172, 174
Original Operating Instructions BATD0100-ES-1-480-1 (Outdoor) Troubleshooting 8.1.15 BAT Error Codes 172, 174 Corrective action: 1. Ensure that the motor protecting switch (-F31) is in position I (Figure 11). 2. Measure the AC voltage and grid frequency. 3. Check if the values are within the specified limits. -
Page 96: Bat Warning Codes
Original Operating Instructions BATD0100-ES-1-480-1 (Outdoor) Troubleshooting 8.2 BAT Warning Codes Table 10: Extract of BAT Warning Codes Code Warning Description Corrective Action temperature_high_L1 Reduce power/check cooling temperature_high_L2 Reduce power/check cooling temperature_high_L3 Reduce power/check cooling temperature_high_PT100_X108A12 Reduce power/check cooling temperature_high_PT100_X108A34 Reduce power/check cooling... -
Page 97: Maintenance
Original Operating Instructions BATD0100-ES-1-480-1 (Outdoor) Maintenance 9 Maintenance Danger to life due to high voltage! • Wear suitable personal protective equipment for all work on the product. • All work on the product must be performed in accordance with 29 CFR, Chapter XVII, Part 1910 (OSHA), NEC and NFPA 70E. - Page 98 Original Operating Instructions BATD0100-ES-1-480-1 (Outdoor) Maintenance Danger de mort dû à une haute tension ! • Porter un équipement de protection individuelle adapté pour tous les travaux effectués sur le produit. • Tous les travaux sur le produit doivent être effectués conformément aux normes 29 CFR,...
- Page 99 Original Operating Instructions BATD0100-ES-1-480-1 (Outdoor) Maintenance Risk of injury due to improper maintenance of the product! • All maintenance work must be done by the individuals, as defined in Section target audience. • Maintenance intervals must be followed absolutely. • It must be ensured that no tools, loose parts or similar are left in the system.
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Page 100: Maintenance Every 12 Month
Original Operating Instructions BATD0100-ES-1-480-1 (Outdoor) Maintenance 9.1 Maintenance every 12 Month During each maintenance interval, the following tasks must be checked. Table 11: Maintenance in de-energized condition (every 12 month) Maintenance Tasks Visual Inspection of Housing Section 9.2.1 Visual Inspection of Interior Area Section 9.2.2... -
Page 101: Cleaning Of Cooling Air Inlet And Cooling Air Outlet
Original Operating Instructions BATD0100-ES-1-480-1 (Outdoor) Maintenance 9.2.3 Cleaning of Cooling Air Inlet and Cooling Air Outlet The covers are connected with the PE conductor to the cabinet. Maintenance Tasks: 1. See Section 8.1.1 9.2.4 Torque Check of Electrical Connections Maintenance Tasks: 1. -
Page 102: Condition Check Of Cables And Lines
Original Operating Instructions BATD0100-ES-1-480-1 (Outdoor) Maintenance 9.2.5 Condition Check of Cables and Lines Maintenance Tasks: 1. Check all cables and lines for damage. In case of damage, renew the damaged cables and lines. 9.2.6 Condition Check of Fuses Maintenance Tasks: 1. -
Page 103: Decommissioning
Original Operating Instructions BATD0100-ES-1-480-1 (Outdoor) Decommissioning 10 Decommissioning Procedure: 1. Stop the product (Section 7.4). 2. Switch off the AC/DC voltage externally and secure it from being switched on again. 3. Ensure that the product is de-energized. 4. Disconnect the AC/DC cables. -
Page 104: Disposal
Original Operating Instructions BATD0100-ES-1-480-1 (Outdoor) Disposal 11 Disposal The product contains electrical components and metals. Final and professional disposal of the product must be executed by the customer under the applicable statutory regulations of the country in which the product is used. Please observe the special regulations for electric and electronic equipment in particular. -
Page 105: Customer Service
Original Operating Instructions BATD0100-ES-1-480-1 (Outdoor) Customer Service 12 Customer Service If you have questions regarding the product, please contact our customer service. Please have the following information ready so we can help as quickly as possible. • Product denomination (provided on the type plate) •... -
Page 106: Appendix
Original Operating Instructions BATD0100-ES-1-480-1 (Outdoor) Appendix 13 Appendix 13.1 Spare Parts List Table 13: Spare parts list Item Article description Type Part No. designation -E1; -E2 Heating with fan 230 V / 400 W 550054 -E3 (Option: Heating with fan... -
Page 107: Technical Data
Original Operating Instructions BATD0100-ES-1-480-1 (Outdoor) Appendix 13.2 Technical Data O_BATD0100-ES-1-480-1_(Outdoor)_V2.2_US Page 107 of 110... -
Page 108: Electrical Data
Original Operating Instructions BATD0100-ES-1-480-1 (Outdoor) Appendix 13.2.1 Electrical Data Table 14: Electrical data COMMENTS GRID SIDE Max. AC apparent power 120 kVA (2 h) At nominal grid voltage Nominal AC power 100 kW At cos (φ) = 1.0 AC, nom... -
Page 109: General Data
Original Operating Instructions BATD0100-ES-1-480-1 (Outdoor) Appendix 13.2.2 General Data Table 15: General data COMMENTS -10 °C … 50 °C Ambient working Others values on (14 °F … 122 °F) temperature request Max. working humidity 100 % Non-condensing -25 °C … 60 °C...
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