Summary of Contents for WSTECH BAT 0280-ES-1-400-1 Series
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Original Operating Instructions Battery Charger Table of Contents Original Operating Instructions Battery Charger BATx0280-ES-1-400-1 (Outdoor) WSTECH is a Wind&Sun Technologies and Siemens Joint Venture. Before starting any work, please read "Original Operating Instructions" and "Interface Description Modbus TCP and EtherCAT"! O_BATx0280-ES-1-400-1_(Outdoor)_V1.3_GB...
Original Operating Instructions BATx0280-ES-1-400-1 (Outdoor) Table of Contents Table of Contents User Information ....................7 Identification of the Product ................. 8 Scope ......................9 Target Audience ..................9 General Information ..................9 1.4.1 Related Documents ................10 1.4.2 Symbols ....................10 1.4.3 Terms and Abbreviations ...............
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Original Operating Instructions BATx0280-ES-1-400-1 (Outdoor) Table of Contents 3.5.2 Optional Connections ................38 3.5.2.1 Feedback Operating Status ............39 3.5.2.2 Feedback Enable Switch..............39 3.5.2.3 Feedback Insulation Monitoring Device........... 40 3.5.2.4 External Disconnecting Device............40 3.5.2.5 External Voltage Measurement Device ........... 41 3.5.2.6 External Current Measurement Device ...........
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Original Operating Instructions BATx0280-ES-1-400-1 (Outdoor) Table of Contents 6.1.11 BAT Error Code 169 ................55 6.1.12 BAT Error Code 171 ................56 6.1.13 BAT Error Codes 172, 174 ..............56 BAT Warning Codes ................. 57 6.2.1 BAT Warning Codes 12, 14, 16, 17-21 ........... 57 6.2.2 BAT Warning Codes 22-29 ..............
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Original Operating Instructions BATx0280-ES-1-400-1 (Outdoor) List of Figures List of Figures Figure 1: Example of a type plate .................. 8 Figure 2: Example of an option plate ................8 Figure 3: Schematic structure ..................18 Figure 4: Exterior view front (+C1) ................19 Figure 5: Exterior view back (+C2) ................
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Original Operating Instructions BATx0280-ES-1-400-1 (Outdoor) List of Tables List of Tables Table 1: Naming convention ..................11 Table 2: Scope of delivery ................... 23 Table 3: Feedback of insulation monitoring device ............40 Table 4: Extract of BAT Error Codes ................53 Table 5: Extract of BAT Error Codes (continued)............
User Information 1 User Information Thank you for purchasing the BATx0280-ES-1-400-1 (Outdoor). By purchasing this battery charger, you have chosen a high-quality WSTECH product. If you have questions about the application, please contact info@wstech.com. Legal Information All rights reserved. Reproduction, also in extract form, only admissible with approval from manufacturer.
Original Operating Instructions BATx0280-ES-1-400-1 (Outdoor) User Information Identification of the Product The type plates and option plates of the BATx0280-ES-1-400-1 (Outdoor) (hereinafter referred to as BAT or product) are located on the outside and inside of the front cabinet door. Figure 1: Example of a type plate Pos.
Original Operating Instructions BATx0280-ES-1-400-1 (Outdoor) User Information Scope These original operating instructions (hereinafter referred to as operating instructions) are valid for the following products: • BATD0280-ES-1-400-1 (Outdoor) (hardware version: 01X, wiring diagram version: 1.XX) • BATY0280-ES-1-400-1 (Outdoor) (hardware version: 01X, wiring diagram version: 1.XX) The illustrations used in these operating instructions are reduced to the essentials and may differ from the delivered product.
Original Operating Instructions BATx0280-ES-1-400-1 (Outdoor) User Information 1.4.1 Related Documents This and the related documents are provided on an USB Stick in the Section +C1. • Interface Description Modbus TCP and EtherCAT (hereinafter referred to as Interface Description) • Wiring diagram 1.4.2 Symbols Symbol Description...
Original Operating Instructions BATx0280-ES-1-400-1 (Outdoor) User Information 1.4.3 Terms and Abbreviations Table 1: Naming convention Complete designation Designation in the document Alternating current Battery inverter Constant current–constant voltage CC-CV Direct current Electromagnetic compatibility Electrostatic discharge Energy storage Ethernet for Controller and Automation EtherCAT Technology Hardware version...
Original Operating Instructions BATx0280-ES-1-400-1 (Outdoor) User Information Intended Use This product is intended for use exclusively with batteries. The product is constructed for outdoor use. It fulfils the IP44 degree of protection. The product is not suitable for operation in areas with the risk of explosion and must be kept away from flammable or combustible materials.
Original Operating Instructions BATx0280-ES-1-400-1 (Outdoor) User Information Safety Instructions DANGER! Danger to life due to disregarding the instructions for action! Disregarding the safety instructions or performing unauthorized actions may lead to serious injury or death. • Read and observe all safety instructions, warnings and symbols on the product and within these operating instructions.
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Original Operating Instructions BATx0280-ES-1-400-1 (Outdoor) User Information WARNING! Risk of injury due to fire or explosion! There is risk of fire and explosion if inflammable solvents are used. • Use only non-flammable solvents for cleaning. NOTICE Damage to components due to existing of termites! Termites can get into the product and damage the components.
Original Operating Instructions BATx0280-ES-1-400-1 (Outdoor) User Information NOTICE: During maintenance and repair work always ensure the area around the product is clean and persons working on the product adhere to high cleanliness standards. NOTICE: The manufacturer does not accept responsibility for errors or damages if safety regulations are not met during handling, operation and maintenance.
Original Operating Instructions BATx0280-ES-1-400-1 (Outdoor) User Information Safety Signs on the Packaging O_BATx0280-ES-1-400-1_(Outdoor)_V1.3_GB Page 16 of 69...
Original Operating Instructions BATx0280-ES-1-400-1 (Outdoor) Description 2 Description Functional Description The product can feed the energy stored in batteries power controlled into the grid. For this purpose it converts the DC voltage of the batteries into grid-compliant AC voltage. If required, reactive power can be provided. To charge the batteries from the grid the inverter operates as a controlled rectifier.
Original Operating Instructions BATx0280-ES-1-400-1 (Outdoor) Description Options The following options are available: • Island grid function • EtherCAT interface Views 2.4.1 Exterior View Figure 5: Exterior view back (+C2) Figure 4: Exterior view front (+C1) Pos. Description Type plate and option plate Rotary handle for AC circuit breaker (-Q2) Enable switch (-S1) Safety sign...
Original Operating Instructions BATx0280-ES-1-400-1 (Outdoor) Description 2.4.2 Interior View Figure 6: Interior view front (+C1) Pos. Description Terminal strip (-X3), Current and voltage measurement DC link Power stack DC link measurement points DC EMC filter (-C1) Fuse (-F10), (-F11), Precharge circuit Fuse (-F8), Insulation monitoring device Terminal strip (-X2), Feedback DC circuit breaker (-Q1)
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Original Operating Instructions BATx0280-ES-1-400-1 (Outdoor) Description Pos. Description Surge arrester (-F30), AC connection Terminal strip (-X17), Island grid function (Option) and temperature measurement Fuse (-F1), Notch filter Control card (-A1; -A2) Shock indicator EtherCAT interface (-A3) (Option) O_BATx0280-ES-1-400-1_(Outdoor)_V1.3_GB Page 21 of 69...
Original Operating Instructions BATx0280-ES-1-400-1 (Outdoor) Installation 3 Installation NOTICE Damage to the product due to lightning! The product has NO lightning protection system. Absence of a lightning protection system can cause damage. • The risk of lightning damage can be reduced by installing a lightning protection system.
Original Operating Instructions BATx0280-ES-1-400-1 (Outdoor) Installation Transport DANGER! Danger to life due to falling loads! The product can fall or tip over when transported incorrectly, which may cause damage to the product and result in serious injury or death. • Wear suitable personal protective equipment for all work on the product.
Original Operating Instructions BATx0280-ES-1-400-1 (Outdoor) Installation Figure 9 shows the dimension of the wooden box with pallet. Figure 9: Transport wooden box with pallet (dimensioned) Storage NOTICE Damage to the product due to incorrect storage! Storage of the product with or without packaging as well as disconnected condition can lead to ingress of moisture and pollution.
Original Operating Instructions BATx0280-ES-1-400-1 (Outdoor) Installation Installation Site DANGER! Danger to life due to fire or explosion! Unsuitable installation sites can cause fire or explosion. This may cause damage to the product and result in serious injury or death. • No installation in potentially explosive atmospheres.
Original Operating Instructions BATx0280-ES-1-400-1 (Outdoor) Installation Requirements for the installation site: • Foundation and formwork must be built according to applicable local regulations and standards. • Ensure that there is sufficient room for installation, mounting, operation and repair. • Required ambient conditions must be fulfilled (Table 11). •...
Original Operating Instructions BATx0280-ES-1-400-1 (Outdoor) Installation Figure 11 shows the mounting points. All dimensions are given in millimetres. Figure 11: Mounting points (bottom view) 3.4.1 Distances Following distances must be observed: • Front: Minimum 600 mm with opened doors • Back: Minimum 600 mm with opened door On the sides is no specified distance needed.
Original Operating Instructions BATx0280-ES-1-400-1 (Outdoor) Installation Connections DANGER! Danger to life due to electric shock! An incorrect selection and cable routing can cause damage to property or serious injury or death to persons. • Wear suitable personal protective equipment for all work on the product.
Original Operating Instructions BATx0280-ES-1-400-1 (Outdoor) Installation 3.5.1 Required Connections The following cables and lines must be prepared and in flawless condition, safe and de-energized: • Grounding (Section 3.5.1.1) • AC Connection (Section 3.5.1.2) • DC Connection (Section 3.5.1.3) • Supply Voltage (Section 3.5.1.4) •...
Original Operating Instructions BATx0280-ES-1-400-1 (Outdoor) Installation 3.5.1.1 Grounding Required material: • 1 x M10x20 mm hexagon screw • 1 x 10.5 mm conical spring washer Procedure: 1. Route the cable through the cable entry grommet. 2. Connect the PE conductor to the press-in nut (Figure 12). 3.
Original Operating Instructions BATx0280-ES-1-400-1 (Outdoor) Installation 3.5.1.3 DC Connection Prerequisites: If the battery has no circuit breaker or fuse, a circuit breaker or fuse must be installed between the battery and the product. This must be able to securely switch off the short-circuit current of the battery under fault conditions. Required material: •...
Original Operating Instructions BATx0280-ES-1-400-1 (Outdoor) Installation 3.5.1.4 Supply Voltage The supply voltage (optional UPS with buffered output voltage) feeds the fans, control and heating. Requirements: • Product operates with a supply voltage of 230 V /50Hz/TN-grid. • Supply lines must be connected and secured by means of a 16 A miniature circuit breaker with tripping characteristic B or a 16 A fuse with tripping characteristic gG.
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Original Operating Instructions BATx0280-ES-1-400-1 (Outdoor) Installation Depending on the demand the connection can be done in two ways: Variant 1: Buffered supply voltage via an UPS Procedure: 1. Locate terminal strip (-X1) (Figure 14). 2. Open corresponding cable ducts. 3. Route the cable through the cable entry grommet. 4.
Original Operating Instructions BATx0280-ES-1-400-1 (Outdoor) Installation 3.5.1.5 Data Communication NOTICE Damage to the product due to overvoltage! Overvoltage can be generated by lightning, by capacitive or inductive interferences of another electric systems. • Ensure that a surge arrester is available, if an Ethernet cable is routed to the control card.
Original Operating Instructions BATx0280-ES-1-400-1 (Outdoor) Installation 3.5.1.6 Option Island Grid Function If the product has the island grid function, an external voltage (+24 V ) must be applied on the terminals (-X17.1-2) so that the product can also operate parallel to the grid.
Original Operating Instructions BATx0280-ES-1-400-1 (Outdoor) Installation 3.5.2 Optional Connections The following cables and lines must be in flawless condition, safe and de-energized: • Feedback Operating Status (Section 3.5.2.1) • Feedback Enable Switch (Section 3.5.2.2) • Feedback Insulation Monitoring Device (Section 3.5.2.3) •...
Original Operating Instructions BATx0280-ES-1-400-1 (Outdoor) Installation 3.5.2.1 Feedback Operating Status The operating status of the control card feedback contacts can be queried via terminals (-X2.1-3). Operating status Terminal Contact (-X2.1) to (-X2.2) open Ready for operation (-X2.1) to (-X2.3) close (-X2.1) to (-X2.2) close Not Ready for operation...
Original Operating Instructions BATx0280-ES-1-400-1 (Outdoor) Installation 3.5.2.3 Feedback Insulation Monitoring Device The feedback contact of the insulation monitoring device can be queried via terminals (-X2.10-12). The connection is provided as potential-free feedback contact. Mode of operation of the insulation monitoring device: If the measured value of the insulation resistance drops below the set threshold value, the output relays switch into the fault state.
Original Operating Instructions BATx0280-ES-1-400-1 (Outdoor) Installation 3.5.2.5 External Voltage Measurement Device Required material (not include in scope of delivery): • Voltage measuring device Figure 19: Cable routing terminal strip (-X3) Procedure: 1. Locate the terminal strip (-X3) (Figure 19). 2. Open the corresponding cable ducts. 3.
Original Operating Instructions BATx0280-ES-1-400-1 (Outdoor) Installation 3.5.2.6 External Current Measurement Device Required material (not include in scope of delivery): • Current measuring device Procedure: 1. Locate the terminal strip (-X3) (Figure 19). 2. Open the corresponding cable ducts. 3. Route the cable through the cable entry grommet. 4.
Original Operating Instructions BATx0280-ES-1-400-1 (Outdoor) Commissioning 4 Commissioning WARNING! Danger to life due to incorrect installation! If the product is not installed correctly it may cause damage to the product and result in serious injury or death to persons within the products vicinity.
Original Operating Instructions BATx0280-ES-1-400-1 (Outdoor) Commissioning Transport Securing WARNING! Risk of injury due to flying cable tie pieces! The cable ties are under tension, pieces can cause injury when cutting. • Wear suitable personal protective equipment. During transportation the transformer is secured with cable ties. Before commissioning, the cable ties must be removed.
Original Operating Instructions BATx0280-ES-1-400-1 (Outdoor) Commissioning Preparing Commissioning Prerequisite: • Conditions for operation must be fulfilled (Section 11.2). Procedure: 1. Ensure that the Enable switch pressed. 2. Ensure that the product is de-energized. 3. Ensure that all fuses are inserted (Figure 6). 4.
Original Operating Instructions BATx0280-ES-1-400-1 (Outdoor) Commissioning Performing Measurements before Operation WARNING! Risk of injury due to high voltage when measuring! Improper measurements at high voltage can cause injury. • Perform measurements only with appropriate measurement devices. • During measurement, all circuit breakers must be switched in position OFF and all fuse inserts must be removed.
Original Operating Instructions BATx0280-ES-1-400-1 (Outdoor) Operation 5 Operation User Interfaces The product has two user interfaces: • Modbus TCP interface • Ethernet/EtherCAT interface Operating Modes The operating modes and switching between them are carried out by external control via the Ethernet interface. Controlling the product via the Ethernet interface is described in the Interface Description.
Original Operating Instructions BATx0280-ES-1-400-1 (Outdoor) Operation NOTICE: The red-marked areas are under voltage when the AC/DC cables are not disconnected externally (Figure 22). The blue-marked area shows the DC link voltage. Figure 22: Danger areas O_BATx0280-ES-1-400-1_(Outdoor)_V1.3_GB Page 49 of 69...
Original Operating Instructions BATx0280-ES-1-400-1 (Outdoor) Operation Starting the Product Procedure: 1. Switch the AC circuit breaker in position ON. The DC circuit breaker is operated automatically. NOTICE: Operation is started after the appropriate checks via the user interface. Performing Measurements DANGER! Danger to life from electric shock if the product is not locked! After stopping the product dangerous voltage is present.
Original Operating Instructions BATx0280-ES-1-400-1 (Outdoor) Operation 5.5.1 AC Voltage Requirements for measuring the AC voltage externally: • The motor protecting switch (-F31) must be in position I (Figure 6). Procedure: 1. Ensure that the measuring device is connected (Section 3.5.2.5). 2.
Original Operating Instructions BATx0280-ES-1-400-1 (Outdoor) Troubleshooting 6 Troubleshooting WARNING! Risk of injury due to improper condition of the product! Incorrect troubleshooting can lead to serious bodily injury or death and/or property damage. • Wear suitable personal protective equipment for all work on the product.
Original Operating Instructions BATx0280-ES-1-400-1 (Outdoor) Troubleshooting 6.1.5 BAT Error Codes 151, 155 Corrective action: 1. Check if the AC circuit breaker is in position TRIPPED. If the AC circuit breaker is in position TRIPPED, then switch the AC circuit breaker in position OFF. ...
Original Operating Instructions BATx0280-ES-1-400-1 (Outdoor) Troubleshooting 6.1.12 BAT Error Code 171 Corrective action: 1. Ensure that the AC voltage have a clockwise rotary field. 6.1.13 BAT Error Codes 172, 174 Corrective action: 1. Ensure that the motor protecting switch (F31) is in position I. 2.
Original Operating Instructions BATx0280-ES-1-400-1 (Outdoor) Maintenance 7 Maintenance DANGER! Danger to life due to high voltage! After stopping the product dangerous voltage is present in the product. Touching live parts can result in death or serious injury due to electric shock. •...
Original Operating Instructions BATx0280-ES-1-400-1 (Outdoor) Maintenance Maintenance every 12 Month NOTICE: During each maintenance interval, the following points must be checked. Table 7: Maintenance in de-energized condition (every 12 months) Maintenance Tasks Visual Inspection of Housing Section 7.2.1 Visual Inspection of Interior Area Section 7.2.2 Cleaning of Cooling Air Inlet and Cooling Air Outlet Section 7.2.3...
Original Operating Instructions BATx0280-ES-1-400-1 (Outdoor) Maintenance 7.2.4 Torque Check of Electrical Connections Maintenance Tasks: 1. Check connections and connectors of all parts for tight fit. If connections are loose, contact customer service for specific torque. Tighten with specific torque. 2.
Original Operating Instructions BATx0280-ES-1-400-1 (Outdoor) Maintenance 7.2.8 Functional Test of AC Circuit Breaker Maintenance tasks: 1. Check the continuity of the AC circuit breaker (-Q2) when it is in position ON. If the AC circuit breaker has no continuity, replace it. 2.
Original Operating Instructions BATx0280-ES-1-400-1 (Outdoor) Decommissioning 8 Decommissioning Procedure: 1. Stop the product (Section 5.6). 2. Switch off the AC/DC voltage externally and secure it from being switched on again. 3. Ensure that the product is de-energized. 4. Disconnect the AC/DC cables. 5.
Original Operating Instructions BATx0280-ES-1-400-1 (Outdoor) Disposal 9 Disposal The product contains electrical components and metals. Final and professional disposal of the product must be executed by the customer under the applicable statutory regulations of the country in which the product is used. Please observe the special regulations for electric and electronic equipment in particular.
• Failure description: o Inverter status, o Failure date, o Error code, o Detailed failure description o How often does the error occur? Address WSTECH GmbH Eckernförder Landstraße 78 D-24941 Flensburg, Germany Telephone +49-(0) 461-430122-69 Fax: +49-(0) 461-430122-11 E-mail service@wstech.com Internet www.wstech.com...
Original Operating Instructions BATx0280-ES-1-400-1 (Outdoor) Appendix 11 Appendix 11.1 Spare Parts List Table 9: Spare parts list Item designation Article description Type Part No. -E1; -E2 Heating with fan 230V / 400W 550019 -F1; -F2 Fuse 10 x 38 mm 500081 -F1;...
Original Operating Instructions BATx0280-ES-1-400-1 (Outdoor) Appendix 11.2 Technical Data 11.2.1 Electrical Data Table 10: Electrical data BATx0280-ES-1-400-1 Remarks (Outdoor) AC SIDE Maximum rated apparent 280 kVA At rated AC voltage power At (cos (φ)) = 1.0 Rated active power 280 kW Rated AC voltage 400 V, 3~ + neutral, 50 Hz Other values on request...
Original Operating Instructions BATx0280-ES-1-400-1 (Outdoor) Appendix 11.2.2 General Data Table 11: General data BATx0280-ES-1-400-1 Remarks (Outdoor) -20 °C … 50 °C Ambient temperature Others on request Humidity < 95 % Not condensing -25 °C … 60 °C Storage temperature Storage maximum humidity <...
Original Operating Instructions BATx0280-ES-1-400-1 (Outdoor) Appendix 11.3 EU Declaration of Conformity O_BATx0280-ES-1-400-1_(Outdoor)_V1.3_GB Page 68 of 69...
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