Planned Maintenance; Monthly And Quarterly Checks; Annual Inspections; Battery Care - Big Joe J1-192 Maintenance Repair Parts Manual

2-1. GENERAL.

Planned maintenance consists of periodic visual and
operational checks, inspection, lubrication, and sched-
uled maintenance designed to catch an issue in the
early hours or discover malfunctions and defective
parts. The operator performs the checks in the Opera-
tor's Manual, and refers any required servicing to a
qualified maintenance technician who performs the
planned maintenance and any required servicing.

2-2. MONTHLY AND QUARTERLY CHECKS.

Table 2-1 is a monthly and quarterly inspection and
service chart based on normal usage of equipment
eight hours per day, five days per week. If the vehicle
is used in excess of forty hours per week, the fre-
quency of inspection and service should be increased
accordingly. These procedures must be performed by
a qualified service technician or your Big Lift LLC Ser-
vice Representative.

2-3. FREQUENT INSPECTIONS.

The owner and user are required by ANSI A92.6 to
ensure frequent inspections of the J1 Task Support
Vehicle occur and are performed in accordance with
the following points: 1. If purchased used unless it's
determined that the frequent and annual inspections
are current. 2. The J1 Task Support Vehicle has been
in service for three (3) months or 150 hours, whichever
comes first. 3. The J1 Task Support Vehicle has been
out of service for a period longer than three (3)
months. inspection is to be performed by a mechanic
that is qualified and authorized to perform service on
the J1 Task Support Vehicle. All service records must
be maintained. (See "Page 2-6"
copy of inspection sheet, also available at www.bigjoe-
support.com).
INTERVAL
Monthly Check electrical brake for proper operation.
Monthly Inspect wiring for loose connections and damaged insulation.
Monthly Check wheels for wear and damage.
Monthly Check "deadman" footswitch for proper operation.
Monthly Check lift chain tension, lubrication & operation (see paragraph 2-9.)
Quarterly Check lift cylinder for leakage.
Quarterly Test electric steering.
Quarterly Check steering gear for wear and lubricate.
Semi-annually Inspect for chain wear (See
BL-J1-192-0315 - 11-19-2019

PLANNED MAINTENANCE

and "Page 2-7"
Table 2-1 Monthly and Quarterly Inspection and Service Chart
SECTION 2

2-4. ANNUAL INSPECTIONS.

The owner and user are required by ANSI A92.6 to
ensure annual inspections of the J1 Task Support
Vehicle occur and are performed no later than 13
months from the date of prior annual inspection or
every 700 hundred hours of use, whichever occurs
first. This annual inspection is to be performed by a
mechanic that is qualified and authorized to perform
service on the J1 Task Support Vehicle. All service
records must be maintained. (See
"Page 2-7"
at www.bigjoesupport.com).

2-5. BATTERY CARE.

2-5.1. General
The vehicle may be equipped with maintenance free
batteries.
The care and maintenance of the battery is very
important to obtain efficient vehicle operation and
maximum battery life.
CAUTION:
CAUTION:
for
VISUAL CHECKS
INSPECTION OR SERVICE
SECTION 7)
for copy of inspection sheet, also available
Gases produced by a battery can be
explosive. Do not smoke, use an open
flame, create an arc or sparks in the
vicinity of the battery. Ventilate an
enclosed area well when charging.
Batteries contain sulfuric acid which may
cause severe burns. Avoid contact with
eyes, skin or clothing. In case of contact,
flush immediately and thoroughly with
clean water. Obtain medical attention
when eyes are affected. A baking soda
solution (one pound to one gallon of
water) applied to spilled acid until bub-
bling stops, neutralizes the acid for safe
"Page 2-6" and
2-1