Big Joe J1-192 Compact Loader Manuals

Big Joe J1-192 Compact Loader Manuals

Manuals and User Guides for Big Joe J1-192 Compact Loader. We have 1 Big Joe J1-192 Compact Loader manual available for free PDF download: Maintenance Repair Parts Manual

Big Joe J1-192 Maintenance Repair Parts Manual

Big Joe J1-192 Maintenance Repair Parts Manual (125 pages)

Task Support Vehicle

Brand: Big Joe | Category: Compact Loader | Size: 4 MB

Table of Contents

Warning
2
Table of Contents
3
Introduction
5
General Description
5
- J1 Elevating Work Platform
  5
- Installation / Warranty Check List
  6
Data Plate and Warning Decal
6
J1 Data Plate
6
2 Planned Maintenance

9
- Monthly and Quarterly Checks
  9
- Annual Inspections
  9
- Battery Care
  9
- General
  9
- Frequent Inspections
  9
- 2-5.2 Safety Rules
  10
- 2-5.3 Maintenance Personnel
  10
- 2-5.4 Battery Care and Charging
  10
- 2-5.5 Battery Cleaning
  10
- 2-5.6 Maintenance Free Batteries
  10
- Charging Batteries
  11
- Replacing Batteries
  11
- Battery Replacement
  11
- 2-7.1 Battery Disposal
  11
- Lubrication
  12
- Lift Chain Maintenance
  12
  - Recommended Lubricants
    12
  - Lubrication Diagram
    13
  - Lubrication Chart
    13
  - Dealer Information
    14
  - Owner / End User Information
    14
  - Vehicle Information
    15
  - Hydraulic System
    15
  - General
    15
3 Troubleshooting

17
- General
  17
- Troubleshooting Chart
  17
- 3-2.1 Zapi Handset
  20
- 3-2.2 Fault Detection
  20
- 3-2.2.1 General
  20
- 3-2.2.2 Logbook Access
  20
- 3-2.3 Testing Truck Operation
  20
- Controller Troubleshooting
  20
- 3-2.4 Factory Settings
  21
  - Parameter Adjustments
    21
  - Troubleshooting Chart (Traction/Lift Controller)
    22
4 Steering System

37
- Control Arm
  37
- 4-1.1 Steering Control Removal
  37
- Compartment Cover
  38
- 4-1.2 Steering Control Installation
  38
- 4-2.1 Cover Removal
  38
- 4-2.2 Cover Installation
  38
- Steer Motor
  38
- 4-3.1 Motor Removal
  38
- Drive System
  39
- 4-3.2 Motor Installation
  39
5 Brake Servicing

41
- Brake Assembly Replacement
  41
- Transmission, Motor & Brake Assembly
  42
- Transmission, Drive Wheel, Load Wheel, Casters
  43
- 6-2.1 Removal
  44
- 6-2.2 Installation
  44
- Caster
  44
- Drive Wheel
  44
- Load Wheel
  44
- Frame
  45
- Elevation System Servicing
  47
  - Lift Chain Length Adjustment
    47
  - Chain Assembly
    47
  - General
    47
  - Lift Chain Wear Inspection
    48
  - Lift Chain Replacement
    48
  - 7-4-.1 Three Stage Mast
    48
  - 7-4.1.1 Mast Lifting Chain
    48
  - 7-4.1.2 Platform Lifting Chain
    48
    
    Elevation System
    49
    
    Platform Installation
    51
  - Lift Cylinders
    52
- Disassembly and Reassembly
  53
- Hydraulic Pump, Motor, and Reservoir Assy
  53
- Hydraulic System Servicing
  53
- Lines and Fittings
  53
- Removal
  53
- Installation
  55
- Lift Cylinder (Full Free Lift)
  55
- Removal
  55
- Repair
  55
- Hydraulic Lines
  57
- Lift Cylinder (Three Stage Mast Secondary)
  60
- Removal
  60
- Repair
  60
- Installation
  61
- Cleaning
  63
- Electrical Components
  63
- Electrical Control Panel
  63
- Horn Replacement
  63
- Maintenance
  63
- Panel Disassembly
  63
- Panel Installation
  63
- Panel Removal
  63
- Battery Charger
  65
- Battery Replacement
  65
- Installation
  65
- Level Sensor Buzzer Replacement
  65
- Removal
  65
- Warning Light Replacement
  65
- Platform Cable Replacement
  66
- Three Stage Mast
  66
- Industrial Battery
  71
- Optional Equipment
  71
- Illustrated Parts Breakdown
  73

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