Related Manuals for Parker Zander K-MT 10
Summary of Contents for Parker Zander K-MT 10
- Page 1 Adsorption dryer K-MT 10-95/D3 ( Generation 3 ) Operating manual 30/02/2020 rev02 EN Cod: 398H272182...
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Page 3: Table Of Contents
EN | User Manual Index Machine passport General information Manufacturer’s details ......................4 Details on the dryer ........................4 About these operating instructions ................... 5 For your own safety General safety notes ......................... 6 Intended use of the dryer ......................7 Signs, instruction plates and danger zones at the dryer ............ - Page 4 EN | User Manual Technical data ......................... 45 Replacement and wear part list ....................46 Tightening torque values ......................48 Logic control diagram ......................49 Flow diagram .......................... 51 Dimensional drawing ......................52 K-MT 10-95/D3...
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Page 5: Machine Passport
EN | User Manual Machine passport Machine passport It is the responsibility of the owner, ◊ to enter for the fi rst time any appliance data not stated above, ◊ to keep these appliance data up to date. The above-stated appliance data provide for a clear identifi cation of the dryer and its compo- nents, and signifi cantly facilitate any service measures. -
Page 6: General Information
General information Manufacturer’s details Name and address Parker Hannifi n Manufacturing S.r.l. Sede Legale: Via Privata Archimede, 1- 2009 Corsico (MI) Italy Sede Operativa: Gas Separation and Filtration Division EMEA - Strada Zona Industriale, 4 35020 S.Angelo di Piove (PD) Italy tel +39 049 971 2111- fax +39 049 9701911 Web-site: www. -
Page 7: About These Operating Instructions
EN | User Manual General information About these operating instructions These operating instructions contain basic information on the safe use of the dryer. Characters and symbols used Work steps that you have to carry out in the sequence stated are marked by black tri- angles. -
Page 8: For Your Own Safety
EN | User Manual For your own safety For your own safety The dryer has been built in accordance with the state of the art and the recognized technical safety regulations. Nevertheless, there is a risk of personal injury and damage to property when the dryer is used, if ◊... -
Page 9: Intended Use Of The Dryer
EN | User Manual For your own safety Disassembly and disposal ◊ Dispose all parts of the dryer, the drying agent, and all other operating materials in an envi- ronmentally safe way and in accordance with all current statutory regulations. Intended use of the dryer The dryer is exclusively intended for drying compressed air. -
Page 10: Signs, Instruction Plates And Danger Zones At The Dryer
EN | User Manual For your own safety Signs, instruction plates and danger zones at the dryer Signs and instructions Type plate of the down- Type plate of stream fi lter the dryer Type plate of the upstream fi lter Vessel plate Front view Rear view... - Page 11 EN | User Manual For your own safety Hazard areas on the dryer Hazard caused by electrical voltage Hazard caused by overpressure Hazard caused by sudden air ejection during expansion Symbol Hazard area Warning against hazardous electrical voltage Different parts of the dryer carry electrical current. These parts may be connected, opened, and maintained by authorized specialist personnel only.
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Page 12: Transportation, Installation And Storage
EN | User Manual Transportation, installation and storage Transportation, installation and storage Danger due to incorrect transportation! The dryer must be transported by authorized and qualifi ed specialist personnel only. During transportation all applicable national regulations for accident pre- vention must be complied with. Otherwise there is a risk of personal injury. Always adhere to the stickers and notes on the packaging of the dryer! ◊... -
Page 13: Transporting And Installing The Dryer
EN | User Manual Transportation, installation and storage Transporting and installing the dryer Requirements for the installation site The conditions at the installation site have a large infl uence on the functional capability of the dryer and the service life of the drying agent. In order to ensure a mode of operation, which is as continuous as possible, and low maintenance, the installation site must meet the following requirements: ◊... - Page 14 EN | User Manual Transportation, installation and storage Installing the dryer Caution! Always use the lifting lugs at the top of the tank to lift the dryer. Use a lifting beam with a suitable spacing for this purpose. This will ensure the tanks can- not come in contact with the upper pipe bridge and thus damage it.
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Page 15: Storing The Dryer
EN | User Manual Transportation, installation and storage Storing the dryer If the dryer is to be stored for an extended period of time, the storage location must meet the following conditions: ◊ The dryer must not be stored in the open air. ◊... -
Page 16: Technical Product Description
EN | User Manual Technical product description Technical product description Summary Drawing Standard Dryer* Dewpoint sensor Vessel pressure gauge On/Off-Switch Compressed air outlet Compressed air inlet Downstream fi lter Power supply connector Upstream fi lter Control cabinet Discharge point Muffl er Check valve block Transport lugs Differential pressure gauge... -
Page 17: Function Description
EN | User Manual Technical product description Function description The dryer dries the compressed air supplied by the compressor and makes it available for industrial use. Upstream fi lters clean the compressed air and remove dust, dirt, oil, and water droplets, be- fore the compressed air reaches the dryer. - Page 18 EN | User Manual Technical product description Expansion phase During the expansion phase the pressure in the right chamber is released via the muffl er down to ambient pressure within just a few seconds. The outfl ow of the compressed air becomes noticeable due to a sudden powerful fl ow noise at the muffl er.
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Page 19: Available Options
EN | User Manual Technical product description Available options The following options are available for the dryer: ◊ Start-up device ◊ Signalling contacts of the control system ◊ Regeneration gas recirculation ◊ Dewpoint-sensing control ◊ Fine fi lter muffl er ◊... - Page 20 EN | User Manual Technical product description Nozzle kit In the case that the operating pressure deviates from the standard design pressure (7bare) it is possible that the amount of necessary regeneration air changes. This effect may have a negative impact on the cost-effectiveness of the dryer. To prevent this, it is possible to replace the built in regeneration air nozzle by a nozzle with a modifi ed bore.
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Page 21: Installation
EN | User Manual Installation Installation Only authorized and qualifi ed specialist personnel may carry out work on pipes and electrical systems. As soon as the dryer has been set up at its installation location, you can install the com- pressed air infeed and outlet lines make the electrical connections. -
Page 22: Connect Piping
EN | User Manual Installation Connect piping In order to ensure that the dryer operates optimally, the dryer must be assembled into the compressed air system free of all stresses. Ensure before connection that all infeed and outfeed compressed air lines and valves are clean and undamaged. -
Page 23: Installing The Electrical Connection
EN | User Manual Installation Installing the electrical connection Warning against electrical voltage Only qualifi ed specialist personnel may carry out work on the electrical system! Installing the supply cable The components of the dryer have been connected to the control cabinet at the factory. You only need to connect the control cabinet to the electrical supply cable. - Page 24 EN | User Manual Installation Connecting the external signalling lines For compressor synchronisation The controller is fi tted as standard with a digital input which makes the dryer regeneration dependent on operation of the compressor (switch S1 on the controller’s circuit board, see also fi gure below).
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Page 25: Start-Up
EN | User Manual Start-up Start-up Warning! The dryer must be taken into operation by trained personnel only! Untrained personnel does not have the required knowledge. Such personnel might cause serious faults. Note: You can order the initial commissioning and start-up from the manufacturer and have your personnel trained by the manufacturer. -
Page 26: Setting Times Of The Operating Phases
EN | User Manual Start-up Setting times of the operating phases In its standard version the dryer is delivered with a time-dependent control system. The phase sequence occurs in a fi xed cycle. With the optional dewpoint-sensing control, the dryer can also be operated at variable cycles (depending on the dewpoint). - Page 27 EN | User Manual Start-up Display panel The display panel at the switchbox is equipped with LEDs (light emitting diodes) and a digital display, indicating the operating status of the dryer: Display panel at the switchbox LED Power (1) LED is on when dryer is switched on. Flow diagram (2) The current operating phases of the dryer are indicated by means of 4 LEDs: Vessel B2...
- Page 28 EN | User Manual Start-up Display Explanation Default display: The fi gure to the left indicates the current processing step; the fi gure to the right shows the remaining time in seconds. In this example, step 2 is being completed, whereby there are 215 seconds remaining.
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Page 29: Start Up Dryer
EN | User Manual Start-up Start up dryer Warning against sudden air ejection! During expansion the pressure is released suddenly through the muffl er: ◊ A loud cracking noise occurs which can injure your hearing. ◊ Particles carried in the air fl ow act like bullets and can injure your eyes or skin. - Page 30 EN | User Manual Start-up Operating the dryer for the fi rst time (or after a change of drying agent) separately Depending on the transportation and storage conditions, the drying agent in the chambers can already be loaded with humidity from the environment. At each fi rst start-up it makes sense therefore to operate the dryer from some time separately from the compressed air system.
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Page 31: Changing Cycle Mode (Optional)
EN | User Manual Start-up Changing cycle mode (optional) When can I change cycle mode? If the dryer has been successfully commissioned and is equipped with one of the following options: ◊ compressor synchronisation or ◊ dewpoint-sensing control it can be set to economy cycle mode. When should I change cycle mode? Cycle changes should be made during the pressure build-up phase and prior to switchover;... -
Page 32: Monitoring Dryer Operation
EN | User Manual Monitoring dryer operation Monitoring dryer operation The dryer operates fully automatically. However, you should carry out the regular checks described in the Chapter Maintenance and repair of the dryer. Warning against sudden air ejection! During expansion the pressure is released suddenly through the muffl er: ◊... -
Page 33: Shutdown And Restart Dryer
EN | User Manual Shutdown and restart dryer Shutdown and restart dryer In the following cases, the dryer must be fully shut down and depressurised: ◊ In the event of an emergency or malfunction ◊ For maintenance work ◊ For dismantling Risk of injury from escaping compressed air! Never remove any parts of the dryer, or manipulate the same in any way, as long as the unit is pressurised! Suddenly escaping compressed air might cause... -
Page 34: If Work Is To Be Carried Out On The Electrical System
EN | User Manual Shutdown and restart dryer If available, open bypass line. Depressurise dryer Depressurise dryer, e.g. by opening the manual drain at the downstream fi lter. If work is to be carried out on the electrical system Depressurise and shut down the dryer, following the instructions in the above chapter. Risk of injury due to voltage-carrying parts! The electrical supply cable and external power lines are live even after the dryer is switched off and, in the event of body contact, may cause serious... -
Page 35: Maintenance And Repair Of The Dryer
EN | User Manual Maintenance and repair of the dryer Maintenance and repair of the dryer In order to allow maintenance work on the dryer to be carried out effi ciently and without dan- ger for maintenance personnel, you should comply with the following instructions. Notes on maintenance Danger! There is a very considerable risk of personal injury, when carrying out work on... -
Page 36: Regular Maintenance Intervals
EN | User Manual Maintenance and repair of the dryer Regular maintenance intervals Note: If a chamber has been depressurised, e.g. after completion of the ex-pansion phase, and the pressure remains above 0 bar, the chamber is pressurised by what is known as ram pressure. This might be due to ◊... -
Page 37: Instructions For Use Of The Dongle
EN | User Manual Maintenance and repair of the dryer When carrying out any maintenance work, comply with the following safety instructions: Danger! There is a very considerable risk of personal injury, when carrying out work on the activated and pressurised dryer. Danger! Before commencing any maintenance tasks always shut down the dryer as described on page... -
Page 38: Daily Maintenance Tasks
EN | User Manual Maintenance and repair of the dryer Daily maintenance tasks Carry out visual and function check on the complete dryer Check dryer for external damage or unusual noise generation. Duly eliminate any defects found. If message SEr. is displayed, a routine service must be completed: Contact the service department of the manufacturer. - Page 39 EN | User Manual Maintenance and repair of the dryer Depressurise the dryer and shut it down (see page 31 ). Unscrew muffl er as shown in the opposite fi gure. Replace muffl er and secure it. Restart dryer (see page 32). Undo muffl er Replace the element in the fi...
- Page 40 EN | User Manual Maintenance and repair of the dryer In order to limit the impact on the dryer operation to a minimum, we recommend that you contact the manufacturer well in advance and order a new dewpoint sensor. After receipt of the new pressure dewpoint sensor, replace the sensor as follows: Hold the box of the dewpoint sensor ready.
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Page 41: Notes On Further Maintenance Work
EN | User Manual Maintenance and repair of the dryer Notes on further maintenance work Every 12 months Replacing pilot valves The pilot valves are part of every service kit and must be replaced every 12 months. Every 24 months Replacing inlet valves (V1/V2) and check valves (V5/V6) The inlet valves (main valves) and the check valves are part of the 24-month service kits. -
Page 42: Identify And Eliminate Faults
EN | User Manual Identify and eliminate faults Identify and eliminate faults The following table provides information on what designatory abbreviations are to be used for the various components. These designations are also found in the technical documentation. Used abbreviation Component Pressure gauge Differential pressure gauge... - Page 43 EN | User Manual Identify and eliminate faults Fault Possible cause Remedy Excessive compressed Leakage Check condensate trap at • • air consumption the upstream fi lter; clean, if necessary. Dryer does not switch Solenoid valve Y1/Y2 does Check supply voltage, ca- •...
- Page 44 EN | User Manual Identify and eliminate faults Fault Possible cause Remedy Pressure dew point is Compressed air inlet tem- Reduce compressed air inlet • • not reached perature is too high. temperature or pre-connect a compressed air cooler. Control board is defective. Check control board, if nec.
- Page 45 EN | User Manual Identify and eliminate faults With dewpoint-sensing control (optional) Fault code Description of Possible cause Remedy fault Upper measuring Drying capacity See instructions for range limit exceeded exceeded. commissioning. If the • drying agent is wet, replace it. Error in programme.
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Page 46: Annex With Technical Documentation
EN | User Manual Annex with technical documentation Annex with technical documentation This annex comprises the following information and technical documentation: ◊ Technical data ◊ Replacement and wear parts list ◊ Logic control diagram ◊ Flow diagram ◊ Dimensional drawing K-MT 10-95/D3... - Page 47 EN | User Manual Annex with technical documentation Technical data Operating Range Site Selection frost-free indoor installation in a non-hazardous environment Ambient temperature 1,5 to 50 °C (24,7 to 122 °F) Compressed air inlet temperature 25 to 50 °C (68 to 122 °F) Max.
- Page 48 EN | User Manual Annex with technical documentation Drying agent Chamber 1 100 % molecular sieve Chamber 2 100 % molecular sieve Replacement and wear part list Note: When exchange or replacement parts are ordered, always state the dryer type and the build no.
- Page 49 EN | User Manual Annex with technical documentation Additional spare parts Order no. Maintenance Quantity Scope of delivery interval ZHM100/450 12 months Dewpoint sensor LS5/ZR 12 months Element fi ne fi lter muffl er RK-MANO.063SR0219-1 12 months Vessel pressure gauge Desiccant packs (complete dryer) Order-ID.
- Page 50 EN | User Manual Annex with technical documentation Tightening torque values After the performance of maintenance activities, reconnect the aluminum elbows (indicated in the images) to the valves’ blocks and to the vessels by applying to the screws a tightening torque between 8 Nm (min) and 10 Nm (max) K-MT 10-95/D3...
- Page 51 EN | User Manual Annex with technical documentation Logic control diagram Adsorption in B1 and regeneration in B2 K-MT 10-95/D3...
- Page 52 EN | User Manual Annex with technical documentation Regeneration in B1 and adsorption in B2 K-MT 10-95/D3...
- Page 53 EN | User Manual Annex with technical documentation Flow diagram Item Designation Upstream fi lter Dust sieve Solenoid valve block V1–V4 Muffl er Control system Regeneration gas orifi ce plate Check valve block V5–V6 Downstream fi lter Options: Dewpoint-sensing unit K-MT 10-95/D3...
- Page 54 EN | User Manual Annex with technical documentation Dimensional drawing K-MT 10 & K-MT 95 Dimensions [mm] Weight [kg] Type connection K-MT 10 1420 1070 1070 K-MT 15 1750 1320 1320 K-MT 20 1530 1160 1160 K-MT 25 G 1½ 1760 1320 1320...
- Page 56 A division of Parker Hannifin Corporation Parker Hannifin Manufacturing S.r.l. Sede Legale: Via Privata Archimede, 1- 2009 Corsico (MI) Italy Sede Operativa: Gas Separation and Filtration Division EMEA - Strada Zona Industriale, 4 35020 S.Angelo di Piove (PD) Italy tel +39 049 971 2111- fax +39 049 9701911 Web-site: www.
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