IFM AL1200 Operating Instructions Manual

IFM AL1200 Operating Instructions Manual

Io-link master with profinet interface
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Operating Instructions
IO-Link Master with PROFINET interface
PowerLine
4 Ports
IP 65 / IP 66 / IP 67
AL1200
IO-Link: 1.1.2
ifm firmware: 2.1.28 or higher
LR DEVICE: 1.3.1.x or higher
English

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Summary of Contents for IFM AL1200

  • Page 1 Operating Instructions IO-Link Master with PROFINET interface PowerLine 4 Ports IP 65 / IP 66 / IP 67 AL1200 IO-Link: 1.1.2 ifm firmware: 2.1.28 or higher LR DEVICE: 1.3.1.x or higher English...
  • Page 2: Table Of Contents

    Operating Instructions IO-Link Master with PROFINET interface PowerLine 4 Ports IP 65 / IP 66 / IP 67 (AL1200) 05 / 2018 Content Table of Contents Preliminary note Legal and copyright information ................... 5 Purpose of the document ..................... 5 Symbols and styles used .....................
  • Page 3 Operating Instructions IO-Link Master with PROFINET interface PowerLine 4 Ports IP 65 / IP 66 / IP 67 (AL1200) 05 / 2018 Content Configuration LR DEVICE ........................22 8.1.1 Remarks ............................. 23 8.1.2 IoT: Configure access rights ....................... 24 8.1.3 IoT: Configure the interface to the LR SMARTOBSERVER ............25 8.1.4...
  • Page 4 Operating Instructions IO-Link Master with PROFINET interface PowerLine 4 Ports IP 65 / IP 66 / IP 67 (AL1200) 05 / 2018 Content Index...
  • Page 5: Preliminary Note

    Operating Instructions IO-Link Master with PROFINET interface PowerLine 4 Ports IP 65 / IP 66 / IP 67 (AL1200) 05 / 2018 Preliminary note Legal and copyright information Preliminary note Legal and copyright information ....................... 5 Purpose of the document ......................... 5 Symbols and styles used ..........................
  • Page 6: Symbols And Styles Used

    Operating Instructions IO-Link Master with PROFINET interface PowerLine 4 Ports IP 65 / IP 66 / IP 67 (AL1200) 05 / 2018 Preliminary note Symbols and styles used > Symbols and styles used 15989 WARNING Death or serious irreversible injuries may result.
  • Page 7: Safety Instructions

    Operating Instructions IO-Link Master with PROFINET interface PowerLine 4 Ports IP 65 / IP 66 / IP 67 (AL1200) 05 / 2018 Safety instructions General Safety instructions General ..............................7 Required background knowledge ......................7 Safety symbols on the device ........................7 Tampering with the unit ..........................
  • Page 8: Tampering With The Unit

    Operating Instructions IO-Link Master with PROFINET interface PowerLine 4 Ports IP 65 / IP 66 / IP 67 (AL1200) 05 / 2018 Safety instructions Tampering with the unit > Tampering with the unit 11242 WARNING Tampering with the units can affect the safety of operators and machinery! Tampering with the units is not allowed.
  • Page 9: Intended Use

    Operating Instructions IO-Link Master with PROFINET interface PowerLine 4 Ports IP 65 / IP 66 / IP 67 (AL1200) 05 / 2018 Intended use Permitted use Intended use Permitted use ............................9 Prohibited use ............................9 18761 > Permitted use 7610 The IO-Link master serves as a gateway between intelligent IO-Link devices and the fieldbus.
  • Page 10: Function

    Operating Instructions IO-Link Master with PROFINET interface PowerLine 4 Ports IP 65 / IP 66 / IP 67 (AL1200) 05 / 2018 Function Prohibited use Function Communication, parameter setting, evaluation ..................11 Digital inputs ............................12 IO-Link supply ............................12 Voltage output ............................12...
  • Page 11: Communication, Parameter Setting, Evaluation

    Operating Instructions IO-Link Master with PROFINET interface PowerLine 4 Ports IP 65 / IP 66 / IP 67 (AL1200) 05 / 2018 Function Communication, parameter setting, evaluation > Communication, parameter setting, evaluation IO-Link ..............................11 PROFINET..............................11 Parameter setting ...........................11 Visual indication ............................11 7485 >...
  • Page 12: Digital Inputs

    Operating Instructions IO-Link Master with PROFINET interface PowerLine 4 Ports IP 65 / IP 66 / IP 67 (AL1200) 05 / 2018 Function Digital inputs > Digital inputs 7584 The device has 4 additional digital inputs (type 2 according to EN 61131-2).
  • Page 13: Mounting

    Operating Instructions IO-Link Master with PROFINET interface PowerLine 4 Ports IP 65 / IP 66 / IP 67 (AL1200) 05 / 2018 Mounting Mount the device Mounting Mount the device ............................13 22016 > Mount the device 15540 ► Disconnect the system from power before installation.
  • Page 14: Electrical Connection

    Operating Instructions IO-Link Master with PROFINET interface PowerLine 4 Ports IP 65 / IP 66 / IP 67 (AL1200) 05 / 2018 Electrical connection Remarks Electrical connection Remarks ..............................14 Ethernet ports ............................15 IO-Link ports ............................16 Connect the device ..........................17 22017 >...
  • Page 15: Ethernet Ports

    Operating Instructions IO-Link Master with PROFINET interface PowerLine 4 Ports IP 65 / IP 66 / IP 67 (AL1200) 05 / 2018 Electrical connection Ethernet ports > Ethernet ports 25397 ► Connect the unit via the M12 socket X21 and/or X22 with the PROFINET network (e.g.
  • Page 16: Io-Link Ports

    Operating Instructions IO-Link Master with PROFINET interface PowerLine 4 Ports IP 65 / IP 66 / IP 67 (AL1200) 05 / 2018 Electrical connection IO-Link ports > IO-Link ports 23689 Ports X01...X04: For use as IO-Link port class A: ► Connect the connector of the IO-Link devices with the M12 sockets X01 ...
  • Page 17: Connect The Device

    Operating Instructions IO-Link Master with PROFINET interface PowerLine 4 Ports IP 65 / IP 66 / IP 67 (AL1200) 05 / 2018 Electrical connection Connect the device > Connect the device 8577 ► Disconnect power. If voltage is supplied via a power supply: ►...
  • Page 18: Operating And Display Elements

    Operating Instructions IO-Link Master with PROFINET interface PowerLine 4 Ports IP 65 / IP 66 / IP 67 (AL1200) 05 / 2018 Operating and display elements Overview Operating and display elements Overview ..............................18 LED indicators ............................19 5440 > Overview 23700...
  • Page 19: Led Indicators

    Operating Instructions IO-Link Master with PROFINET interface PowerLine 4 Ports IP 65 / IP 66 / IP 67 (AL1200) 05 / 2018 Operating and display elements LED indicators > LED indicators 22024 The device only has the following LED indicators: >...
  • Page 20: Voltage Supply

    Operating Instructions IO-Link Master with PROFINET interface PowerLine 4 Ports IP 65 / IP 66 / IP 67 (AL1200) 05 / 2018 Operating and display elements LED indicators > 7.2.3 Voltage supply 22026 The interface for voltage supply (X31) has the LED that is marked as US. The LED indicates the status of the voltage supply.
  • Page 21 Operating Instructions IO-Link Master with PROFINET interface PowerLine 4 Ports IP 65 / IP 66 / IP 67 (AL1200) 05 / 2018 Configuration LED indicators Configuration LR DEVICE .............................22 PROFINET..............................31 22367...
  • Page 22: Configuration Lr Device

    Operating Instructions IO-Link Master with PROFINET interface PowerLine 4 Ports IP 65 / IP 66 / IP 67 (AL1200) 05 / 2018 Configuration LR DEVICE > LR DEVICE Remarks ..............................23 IoT: Configure access rights ........................24 IoT: Configure the interface to the LR SMARTOBSERVER ..............25 Fieldbus: Set PROFINET interface ......................25...
  • Page 23: Remarks

    Operating Instructions IO-Link Master with PROFINET interface PowerLine 4 Ports IP 65 / IP 66 / IP 67 (AL1200) 05 / 2018 Configuration LR DEVICE > 8.1.1 Remarks Offline parameter setting ........................23 VPN connection ............................23 22369 > Offline parameter setting 22405 The AL1200 supports the offline parameter setting.
  • Page 24: Iot: Configure Access Rights

    Operating Instructions IO-Link Master with PROFINET interface PowerLine 4 Ports IP 65 / IP 66 / IP 67 (AL1200) 05 / 2018 Configuration LR DEVICE > 8.1.2 IoT: Configure access rights 16555 The access rights define which instance may read and / or write the parameter data, process data and event/diagnostic messages.
  • Page 25: Iot: Configure The Interface To The Lr Smartobserver

    Operating Instructions IO-Link Master with PROFINET interface PowerLine 4 Ports IP 65 / IP 66 / IP 67 (AL1200) 05 / 2018 Configuration LR DEVICE > 8.1.3 IoT: Configure the interface to the LR SMARTOBSERVER 16552 To enable data transfer between the device and the LR SMARTOBSERVER monitoring software, the LR SMARTOBSERVER monitoring software interface has to be configured.
  • Page 26: Io-Link Ports: Activate Data Transfer To The Lr Smartobserver

    Operating Instructions IO-Link Master with PROFINET interface PowerLine 4 Ports IP 65 / IP 66 / IP 67 (AL1200) 05 / 2018 Configuration LR DEVICE > 8.1.5 IO-Link ports: Activate data transfer to the LR SMARTOBSERVER 16551 The user can decide separately for each IO-Link port if the process data of the connected IO-Link devices should be transferred to the LR SMARTOBSERVER.
  • Page 27: Io-Link Ports: Configure Operating Mode

    Operating Instructions IO-Link Master with PROFINET interface PowerLine 4 Ports IP 65 / IP 66 / IP 67 (AL1200) 05 / 2018 Configuration LR DEVICE > 8.1.6 IO-Link ports: Configure operating mode 17439 The IO-Link ports X01...X04 of the device support the following operating modes: ...
  • Page 28: Io-Link Ports: Set The Device Validation And Data Storage

    Operating Instructions IO-Link Master with PROFINET interface PowerLine 4 Ports IP 65 / IP 66 / IP 67 (AL1200) 05 / 2018 Configuration LR DEVICE > 8.1.7 IO-Link ports: Set the device validation and data storage 17945 In the operating mode "IO-Link" the user can set the behaviour of the IO-Link port with regard to device validation and the storage / restoration of the parameter data of the connected IO-Link device.
  • Page 29: Firmware: Reset Device To Factory Settings

    Operating Instructions IO-Link Master with PROFINET interface PowerLine 4 Ports IP 65 / IP 66 / IP 67 (AL1200) 05 / 2018 Configuration LR DEVICE 8.1.8 Firmware: Reset device to factory settings 7209 When the IO-Link master is reset, all parameters are set to the factory settings: To reset the device to factory settings: ►...
  • Page 30: Configure Io-Link Devices

    Operating Instructions IO-Link Master with PROFINET interface PowerLine 4 Ports IP 65 / IP 66 / IP 67 (AL1200) 05 / 2018 Configuration LR DEVICE > 8.1.10 Configure IO-Link devices 11033 To configure the IO-Link devices connected to the device with the LR DEVICE parameter setting...
  • Page 31: Profinet

    Operating Instructions IO-Link Master with PROFINET interface PowerLine 4 Ports IP 65 / IP 66 / IP 67 (AL1200) 05 / 2018 Configuration PROFINET > PROFINET Install GSD file ............................32 Add the IO-Link master to the PROFINET network ................33 Configure access rights ..........................35 Configure IO-Link ports ..........................36...
  • Page 32: Install Gsd File

    Operating Instructions IO-Link Master with PROFINET interface PowerLine 4 Ports IP 65 / IP 66 / IP 67 (AL1200) 05 / 2018 Configuration PROFINET > 8.2.1 Install GSD file 22410 To represent the AL1200 in a field bus projection software (e.g. STEP 7), ifm provides a GSD file. The user can download the GSD file from the ifm website (→...
  • Page 33: Add The Io-Link Master To The Profinet Network

    Operating Instructions IO-Link Master with PROFINET interface PowerLine 4 Ports IP 65 / IP 66 / IP 67 (AL1200) 05 / 2018 Configuration PROFINET > 8.2.2 Add the IO-Link master to the PROFINET network 22406 The configuration of the PROFINET parameters is done via the PROFINET projection software.
  • Page 34 Operating Instructions IO-Link Master with PROFINET interface PowerLine 4 Ports IP 65 / IP 66 / IP 67 (AL1200) 05 / 2018 Configuration PROFINET Add IO-Link ports ► Move the [4 Ports] node via drag&drop from the hardware catalogue to slot 1 of the AL1200.
  • Page 35: Configure Access Rights

    Operating Instructions IO-Link Master with PROFINET interface PowerLine 4 Ports IP 65 / IP 66 / IP 67 (AL1200) 05 / 2018 Configuration PROFINET > 8.2.3 Configure access rights 22760 In order to configure the access rights to the device: Open device editor ►...
  • Page 36: Configure Io-Link Ports

    Operating Instructions IO-Link Master with PROFINET interface PowerLine 4 Ports IP 65 / IP 66 / IP 67 (AL1200) 05 / 2018 Configuration PROFINET > 8.2.4 Configure IO-Link ports 17306 In STEP 7, the following assignment of the PROFINET slots to the IO-Link ports of the device applies:...
  • Page 37: Configure The Profinet Port

    Operating Instructions IO-Link Master with PROFINET interface PowerLine 4 Ports IP 65 / IP 66 / IP 67 (AL1200) 05 / 2018 Configuration PROFINET 8.2.5 Configure the PROFINET port 22761 In order to configure the Ethernet interface of the AL1200: Prerequisites >...
  • Page 38: Read And Write Data Cyclically

    Operating Instructions IO-Link Master with PROFINET interface PowerLine 4 Ports IP 65 / IP 66 / IP 67 (AL1200) 05 / 2018 Configuration PROFINET > 8.2.7 Read and write data cyclically 17372 Mapping: IO-Link ► To check the validity of the cyclic process data, evaluate the PQI byte (→...
  • Page 39: Profinet: Programmers' Notes

    Operating Instructions IO-Link Master with PROFINET interface PowerLine 4 Ports IP 65 / IP 66 / IP 67 (AL1200) 05 / 2018 Configuration PROFINET > 8.2.9 PROFINET: Programmers' notes 12761 The programmer can access on the following data from the PLC application: ...
  • Page 40 Operating Instructions IO-Link Master with PROFINET interface PowerLine 4 Ports IP 65 / IP 66 / IP 67 (AL1200) 05 / 2018 Configuration PROFINET Configure IO-Link devices 1860 Symbol / function Description Remarks block IO_LINK_DEVICE / Acyclic access to the parameters of an IO-Link...
  • Page 41 Operating Instructions IO-Link Master with PROFINET interface PowerLine 4 Ports IP 65 / IP 66 / IP 67 (AL1200) 05 / 2018 Configuration PROFINET >...
  • Page 42: Operation

    Operating Instructions IO-Link Master with PROFINET interface PowerLine 4 Ports IP 65 / IP 66 / IP 67 (AL1200) 05 / 2018 Operation Identify device Operation Identify device ............................42 Web interface: Read device and diagnostic information ................43 Firmware update .............................44 Replace IO-Link device ..........................45...
  • Page 43: Web Interface: Read Device And Diagnostic Information

    ► Connect laptop/PC and AL1200 via the Ethernet internet. ► Start web browser. ► Enter the IP address of the AL1200 into the address field of the browser and press [ENTER] to confirm. > Web browser shows the web interface of the device.
  • Page 44: Firmware Update

    Operating Instructions IO-Link Master with PROFINET interface PowerLine 4 Ports IP 65 / IP 66 / IP 67 (AL1200) 05 / 2018 Operation Firmware update Firmware update 22425 The new firmware is installed via the device's web interface. If the firmware update is not successful, deactivate all connections to the PROFINET PLC, LR SMARTOBSERVER and LR DEVICE and repeat the process.
  • Page 45: Replace Io-Link Device

    Operating Instructions IO-Link Master with PROFINET interface PowerLine 4 Ports IP 65 / IP 66 / IP 67 (AL1200) 05 / 2018 Operation Replace IO-Link device > Replace IO-Link device 7775 To replace an IO-Link device: Requirement: > IO-Link device is with factory settings.
  • Page 46: Maintenance

    Operating Instructions IO-Link Master with PROFINET interface PowerLine 4 Ports IP 65 / IP 66 / IP 67 (AL1200) 05 / 2018 Maintenance Replace IO-Link device Maintenance 21577 The operation of the unit is maintenance-free. ► Clean the surface of the unit when necessary. Do not use any caustic cleaning agents for this! ►...
  • Page 47: Factory Settings

    Operating Instructions IO-Link Master with PROFINET interface PowerLine 4 Ports IP 65 / IP 66 / IP 67 (AL1200) 05 / 2018 Factory settings Replace IO-Link device Factory settings 16542 In the factory settings, the device has the following parameter settings:...
  • Page 48: Accessories

    Operating Instructions IO-Link Master with PROFINET interface PowerLine 4 Ports IP 65 / IP 66 / IP 67 (AL1200) 05 / 2018 Accessories Replace IO-Link device Accessories 17853 List of accessories of AL1200: → www.ifm.com > Product page > Accessories...
  • Page 49 Operating Instructions IO-Link Master with PROFINET interface PowerLine 4 Ports IP 65 / IP 66 / IP 67 (AL1200) 05 / 2018 Appendix Replace IO-Link device Appendix Technical data ............................50 PROFINET..........................55O_8988 7156...
  • Page 50: Appendix Technical Data

    Operating Instructions IO-Link Master with PROFINET interface PowerLine 4 Ports IP 65 / IP 66 / IP 67 (AL1200) 05 / 2018 Appendix Technical data > 13.1 Technical data Application ..............................50 Electrical data ............................51 Inputs / outputs ............................52 Inputs ..............................52 Outputs ..............................52...
  • Page 51: Electrical Data

    Operating Instructions IO-Link Master with PROFINET interface PowerLine 4 Ports IP 65 / IP 66 / IP 67 (AL1200) 05 / 2018 Appendix Technical data > 13.1.2 Electrical data 22819 Electrical data Operating voltage [V] 20...30 DC; (US; to SELV/PELV) Current Consumption [mA] 300...3900;...
  • Page 52: Inputs / Outputs

    Operating Instructions IO-Link Master with PROFINET interface PowerLine 4 Ports IP 65 / IP 66 / IP 67 (AL1200) 05 / 2018 Appendix Technical data > 13.1.3 Inputs / outputs 23711 Inputs / outputs Total number of inputs and outputs 8;...
  • Page 53: Operating Conditions

    Operating Instructions IO-Link Master with PROFINET interface PowerLine 4 Ports IP 65 / IP 66 / IP 67 (AL1200) 05 / 2018 Appendix Technical data 13.1.7 Operating conditions 22823 Operating conditions Applications Indoor use Ambient temperature [°C] -25...60 Storage temperature [°C] -25...85...
  • Page 54: Electrical Connection

    Operating Instructions IO-Link Master with PROFINET interface PowerLine 4 Ports IP 65 / IP 66 / IP 67 (AL1200) 05 / 2018 Appendix Technical data > 13.1.10 Electrical connection 7637 Voltage supply IN X31 Connector Wiring + 24 V DC (US)
  • Page 55: Profinet

    Operating Instructions IO-Link Master with PROFINET interface PowerLine 4 Ports IP 65 / IP 66 / IP 67 (AL1200) 05 / 2018 Appendix PROFINET > 13.2 PROFINET Parameter data ............................55 Cyclic data ..............................58 Acyclic data ............................60 22433 > 13.2.1 Parameter data...
  • Page 56 Operating Instructions IO-Link Master with PROFINET interface PowerLine 4 Ports IP 65 / IP 66 / IP 67 (AL1200) 05 / 2018 Appendix PROFINET Parameters of the IO-Link ports 22787 Parameter Description Possible values [Fail-safe mode] Behaviour in case the PROFINET...
  • Page 57 Operating Instructions IO-Link Master with PROFINET interface PowerLine 4 Ports IP 65 / IP 66 / IP 67 (AL1200) 05 / 2018 Appendix PROFINET Parameter Description Possible values  Type compatible V1.1 IO-Link device is compatible with device with Restore the V1.1 IO-Link standard...
  • Page 58: Cyclic Data

    Operating Instructions IO-Link Master with PROFINET interface PowerLine 4 Ports IP 65 / IP 66 / IP 67 (AL1200) 05 / 2018 Appendix PROFINET > 13.2.2 Cyclic data PROFINET modules ..........................58 PQI (Port Qualifier Information) ......................59 22429 > PROFINET modules...
  • Page 59 Operating Instructions IO-Link Master with PROFINET interface PowerLine 4 Ports IP 65 / IP 66 / IP 67 (AL1200) 05 / 2018 Appendix PROFINET > PQI (Port Qualifier Information) 22686 Port Qualifier Information (PQI) contains diagnostic information about the IO-Link port. In addition to the process data, the IO-Link master sends the PQI to the PROFINET controller.
  • Page 60: Acyclic Data

    Operating Instructions IO-Link Master with PROFINET interface PowerLine 4 Ports IP 65 / IP 66 / IP 67 (AL1200) 05 / 2018 Appendix PROFINET > 13.2.3 Acyclic data I&M datasets ............................60 Diagnostic and alarms ..........................62 22427 > I&M datasets 22778 The AL1200 supports the following I&M datasets (I&M = Identification &...
  • Page 61 Operating Instructions IO-Link Master with PROFINET interface PowerLine 4 Ports IP 65 / IP 66 / IP 67 (AL1200) 05 / 2018 Appendix PROFINET I&M3 (Slot 0) 22781 Variable Description Access* Size Descriptor Description of the device (ASCII, padded with spaces) * ...
  • Page 62 Operating Instructions IO-Link Master with PROFINET interface PowerLine 4 Ports IP 65 / IP 66 / IP 67 (AL1200) 05 / 2018 Appendix PROFINET > Diagnostic and alarms 22784 Name Description Type code 0x02 EVNT_CODE_M_PDU_CHECK Receive frame with CRC error...
  • Page 63 Operating Instructions IO-Link Master with PROFINET interface PowerLine 4 Ports IP 65 / IP 66 / IP 67 (AL1200) 05 / 2018 Index Intended use .................... 9 Index Interfaces ....................52 IO-Link ....................11 IO-Link circuits ..................16 IO-Link ports ..................16 Accessories ...................
  • Page 64 Operating Instructions IO-Link Master with PROFINET interface PowerLine 4 Ports IP 65 / IP 66 / IP 67 (AL1200) 05 / 2018 Index Safety symbols on the device ..............7 Status LEDs ................... 19 Symbols and styles used ................. 6 Tampering with the unit ................

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