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PREFACE
Passion Pro
Thank you for selecting a
. We wish you many miles of
Hero MotoCorp
continued riding pleasure in the years ahead.
We at
are committed to demonstrate excellence in our environment
Hero MotoCorp,
performance on a continual basis, as an intrinsic element of our corporate philosophy. To
achieve this we commit ourselves to continue product innovations to improve environment
compatibility, comply with
all applicable legislation including environment legislation
and
strengthen the green supply chain.
Your vehicle is conforming to latest (Bharat stage- norms) regulation for emission, safety &
IV
noise levels. We are also using non asbestos brake shoes/pads and engine gaskets which are
environment friendly in nature.
This vehicle is fitted with a lighting feature known as "Automatic Headlamp ON". The feature
is mandated for all 2 Wheelers by Ministry of Road Transport & Highways (Government of
India) vide notification GSR 188 (E) dated 22nd February 2016. This feature helps in
conspicuity for improving rider safety. The headlamp of this vehicle will always be lit ON when
the engine gets ON.
This booklet is your guide to the basic operation and maintenance of your new
Passion Pro
. Please take time to read it carefully. As with any fine machine,
Hero MotoCorp
proper care and maintenance are essential for trouble-free operation and optimum
performance.
Your Authorised
dealer will be glad to provide further information or
Hero MotoCorp
assistance and is equipped to handle your future service needs.
Let us make this world a safer, healthier and more environment friendly place.
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Table of Contents
Related Manuals for HERO Passion Pro
Summary of Contents for HERO Passion Pro
- Page 1 PREFACE Passion Pro Thank you for selecting a . We wish you many miles of Hero MotoCorp continued riding pleasure in the years ahead. We at are committed to demonstrate excellence in our environment Hero MotoCorp, performance on a continual basis, as an intrinsic element of our corporate philosophy. To...
- Page 2 ACCESSORIES SHOWN MAY NOT BE THE PART OF STANDARD FITMENT. IT IS OUR ENDEAVOUR TO CONSTANTLY IMPROVE OUR PRODUCTS. THIS COULD LEAD TO CHANGE IN PRODUCT SPECIFICATIONS WITHOUT NOTICE. Hero ‘Passion Pro’ COMPLIES WITH THE LATEST EMISSION NORMS. MotoCorp Ltd...
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Page 3: Table Of Contents
î PRE-RIDE INSPECTION WASHING THE VEHICLE STARTING THE ENGINE CATALYTIC CONVERTER RIDING EVAPORATIVE EMISSION CONTROL BRAKING/PARKING BASIC TROUBLESHOOTING TOOL KIT/FIRST AID KIT ROAD SIGNS MAINTENANCE WARRANTY DETAILS Importance of maintenance HERO GENUINE PARTS î Maintenance safety/Safety precautions ZONAL/REGIONAL/AREA OFFICES î... -
Page 4: Vehicle Identification
Serial Number Engine No.: HA10AC######## HA10AC ##### Engine Year of Month of Assembly Plant Serial Number Description Manufacturing Manufacturing Model: Passion Pro Engine Variants Spoke wheel/Kick start/Drum HAS01 HA10AB Cast wheel/Kick start/Drum HAC01 HA10AB Spoke wheel Electric start/ Drum/i3s HAN01... -
Page 5: Product Specification
PRODUCT SPECIFICATION ITEM SPECIFICATIONS Dimensions Overall length 1980 mm Overall width 765 mm Overall height 1075 mm Wheelbase 1235 mm Saddle height 795 mm 165 mm Ground clearance Weight 112 kg (Kick start/Drum/Spoke wheel) 113 kg (Kick start/Drum/Cast wheel) Kerb weight 115 kg (i3S/Electric start/Drum/Spoke wheel) 116 kg (i3S/Electric start/Drum/Cast wheel) Capacities... - Page 6 PRODUCT SPECIFICATION ITEM SPECIFICATIONS Caster 26° Trail length 85 mm Front 2.75x18-4PR/42P Tyre size Rear 3.00x18-6PR/52P Front (Drum type) Dia. 130 mm (Internal expanding shoe type) Brakes Rear (Drum type) Dia. 130 mm (Internal expanding shoe type) Front Wheel Spoke Wheel/Cast Wheel (Optional) Rear Wheel Spoke Wheel/Cast Wheel (Optional) Transmission...
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Page 7: Vehicle Safety
Never exceed familiar with how this vehicle works and load limits, and use accessories that have been handles, and to become accustomed to the recommended by for this Hero MotoCorp vehicle's size and weight. vehicle. -
Page 8: Protective Apparel
WARNING If you are involved in a crash Personal safety is your first priority. If you or Not wearing a helmet increases the chance of î anyone else has been injured, take time to serious injury or death in a crash. assess the severity of the injuries and whether Be sure you and your pillion always wear a î... -
Page 9: Safe Riding Tips
Tightly wrap loose/hanging clothes & avoid î entangling with moving parts. Get your vehicle serviced regularly by the î Authorised workshop. Hero MotoCorp Before riding make sure in which mode you î are riding whether with i3s switch “ON’ or “OFF”. -
Page 10: Accessories & Modifications
ACCESSORIES & MODIFICATIONS Modifications Modifying your vehicle or using non- We strongly advise you not to remove any Hero accessories can make your vehicle original equipment or modify your vehicle in MotoCorp unsafe. Before you consider making any any way that would change its design or modifications or adding an accessory, be sure operation. -
Page 11: Tips For Healthy Environment
Hero MotoCorp incompatible spares and accessories can upset or deteriorate your vehicle’s running condition. Genuine engine oil: Hero 4T Plus SAE 10W 30 SL Grade (JASO MA2) engine oil î recommended by and make sure you change it every 6000 kms. (with Hero MotoCorp top up every 3000 kilometres) to keep the engine fit and environment healthy. -
Page 12: Vehicle Views
VEHICLE VIEWS TOP VIEW (1) Horn switch (12) LCD panel (2) Turn signal switch (13) i3s indicator (optional) (3) Clutch lever (14) Reset button (4) Passing switch (15) i3s switch (optional) (5) Rear view mirror (16) Front brake lever (6) Dimmer switch (17) Throttle grip (7) Side stand indicator (18) Electric starter switch (optional) - Page 13 VEHICLE VIEWS LEFT SIDE VIEW 4 5 6 (1) Fuel valve (7) Left side cover (12) Rear grip (2) Carburetor (8) Saree guard with women (13) Seat lock/Helmet hanger pillion step (3) Gearshift pedal (14) Side stand switch (9) Rear turn signal lamp (4) Rider foot rest (1 ) Front turn signal lamp (10) Rear reflex reflector...
- Page 14 VEHICLE VIEWS RIGHT SIDE VIEW (1) Pillion foot rest (5) Rear brake pedal (9) Headlamp (2) Battery compartment (inside) (6) Oil level dipstick (10) Front visor (3) Kick starter pedal (7) Starter motor (optional) (11) Seat (4) Rider foot rest (8) Front suspension (12) Rear suspension *Accessories and features shown may not be part of standard fitment.
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Page 15: Parts Function
PARTS FUNCTION Instruments and Indicators The indicators are in the speedometer panel above the headlamp. The functions are as below. Sl. No. Description Function (1) Neutral indicator Light glows when vehicle is in neutral (2) Speedometer Indicates driving speed (3) Turn signal indicator Flashes when turn signal switch is operated Indicates approximate fuel quantity in the form of digital segments. -
Page 16: Ignition Switch
Ignition switch “ON” ( ) position “OFF” Position/ “OFF”( ) position/ Lock Open Lock open (1) Ignition switch (2) Ignition key (3) Steering lock position “LOCK” Position Key Position Function Key Removal The engine can be started, Turn signal lamps, Horn, Tail/Stoplamp and Passing Switch can be “ON”... -
Page 17: Fuel Gauge/Odometer/Trip Meter
The ervice eminder ndicator can be reset at blinks, this indicates that the fuel quantity is Authorised workshop. low and is in reserve. The fuel tank should be Hero MoroCorp refilled as soon as possible. NOTE NOTE Odometer After getting the vehicle serviced, make sure that The Odometer (4) shows accumulated the Service Reminder Indicator has been reset. -
Page 18: Right Handlebar Controls
inside. 4. Horn switch Press the switch to operate the horn. 5. Clutch Switch (For electric start variant) There is a clutch switch provided for the safety of the rider. The vehicle cannot be started by electric starter switch until the clutch lever is operated when the vehicle is engaged in gear. -
Page 19: Steering Lock/I3S (Idle Stop Start System)
the engine and let it idle for 2-3 minutes. CAUTION Never hold electric starter switch î continuously more than 5 seconds as continuous cranking of engine will drain the battery. During electric or clutch start, the engine will î cut-off if engine reaches 900 r/min if the relay is engaged for more than 5 seconds. -
Page 20: Side Stand Indicator/Switch
Initial Activation of the i3s system: NOTE Keep the i3s switch (1) to “ON” position. If the battery voltage is low, the i3s system î Turn the Ignition key to “ON” position. The will not work. The i3s indicator on the i3s indicator (2) on the speedometer console speedometer console will start to blink, if the will glow for 2 seconds and turn “OFF”. -
Page 21: Fuel Valve
FUEL VALVE The three way fuel valve is on the left side of the carburetor. “OFF” ( ) Position At “OFF” position (1) , fuel cannot flow from the tank to the carburetor. Turn the valve “OFF” whenever the vehicle is not in use. (1) Side stand indicator A side stand switch (2) is provided in the side stand, when the vehicle is parked on side stand... -
Page 22: Fuel Tank
At “ON” position (2), fuel will flow from the To remove the fuel tank cap (2), open the î tank to the carburetor. key hole cover (1) and insert the ignition key “ ES” ( ) Position (3) turn it clockwise and remove the cap. At "RES"... -
Page 23: Seat Lock/Helmet Hanger
For locking, position the cap back on the î opening and press gently. The key springs back to the normal position and the cap gets locked. CAUTION Do not park the vehicle under direct sunlight as it causes evaporation of petrol due to heat and deterioration of paint gloss due to ultra violet rays. -
Page 24: Pre-Ride Inspection
PRE-RIDE INSPECTION Drive Chain-Check condition and î slackness (page 38). Adjust and lubricate if You should conduct pre-ride inspection before riding the vehicle to enhance riding necessary. comfort and safety. Throttle-Check for smooth opening and î Clean your vehicle regularly. It protects the closing in all steering positions (page 35). -
Page 25: Starting The Engine
STARTING THE ENGINE 5. Pull the choke lever upwards to “ON” position as indicated (Use choke during cold conditions). 3. S e l e c t n e u t r a l 1. Turn the ignition position & check N 6. -
Page 26: Riding
Flooded Engine When the vehicle attains a moderate speed, î close the throttle, press the clutch lever and If the engine fails to start after repeated shift to gear by depressing the gearshift attempts, it may be flooded with excess fuel. To pedal. -
Page 27: Braking/Parking
BRAKING WARNING For normal braking, close the throttle and î When descending a long steep slope use î gradually apply both front and rear brakes engine braking (power) by changing to lower simultaneously while shifting down gears gears, with intermittent use of both brakes. Continuous brake application can overheat to suit your road speed. -
Page 28: Maintenance
The first aid kit (2) is located below the seat in Consult your Authorised Hero MotoCorp the rear. For some emergency first aid can be Dealer for recommendation applicable to performed by medicine contained in the kit. -
Page 29: Maintenance Safety/Safety Precautions
Hero precautions in this owner's manual. workshop knows your vehicle best MotoCorp and is fully equipped to maintain and repair it. To ensure best quality and reliability, it is recommended to use Hero MotoCorp genuine parts for repair and replacement. -
Page 30: Maintenance Schedule
The following Maintenance Schedule specifies all maintenance required to keep your vehicle in peak operating condition. Maintenance work should be performed in accordance with standards and specifications of by properly trained and equipped Hero MotoCorp technicians. Your Authorised workshop meets all of these requirements. Hero MotoCorp Ensure that each paid service is availed within 90 days or 3000 km from the date of previous service, whichever is earlier. - Page 31 MAINTENANCE SCHEDULE Dear Customer, We would strongly recommend the following schedule, to keep your vehicle in perfect running condition and healthy environment. Vehicle subjected to severe use or ridden in dusty area will require more frequent servicing. WHICHEVER DURING FREE SERVICE PERIOD COMES FIRST AFTER FREE SERVICE ONCE IN EVERY...
- Page 32 WHICHEVER DURING FREE SERVICE PERIOD COMES FIRST AFTER FREE SERVICE ONCE IN EVERY SERVICE ITEMS Next Next Next Next DAYS 1st 60 500- 3000- 6000- 9000- 12000- KM Note-1 3000 6000 9000 12000 15000 3500 6500 9500 12500 I, A I, A I, A I, A...
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Page 33: Engine Oil/Engine Oil Top Up Process
ENGINE OIL Park the vehicle on its main stand. î Use hero genuine engine oil or recommended Start the engine & let it idle for 3-5 î grade oil. minutes. BRAND: Hero 4T plus Stop the engine and wait for 2-3 minutes. -
Page 34: Oil Filter Screen & Centrifugal Filter
OIL FILTER SCREEN & CENTRIFUGAL entry into the cylinder head, engine oil will splash out from the tappet inspection cover FILTER opening. Drain the engine oil thoroughly. î After checking the oil circulation, install the î Remove the kick starter pedal (1), disconnect î... -
Page 35: Spark Plug
Authorised Hero MotoCorp workshop on this if required. -
Page 36: Air Cleaner
Remove the air cleaner cover screws (4) Make sure that the spark plug gap is 0.6- î î and the cover (5). 0.7 mm using a wire-type feeler gauge. If adjustment is necessary, bend the side electrode carefully. Make sure the plug washer is in good conditions. -
Page 37: Air Cleaner Drain Tube
The air cleaner element should be – Replace it earlier if it becomes very dirty, î cleaned by blowing moisture free damaged on surface or on the sealing area. pressurized air. Install the air cleaner element on holder, î Start cleaning by directing the air nozzle –... -
Page 38: Throttle Operation/Valve Clearance
THROTTLE OPERATION Cable inspection Check for smooth rotation of the throttle grip from the fully open to the fully closed position. Check at full left and full right steering positions. Inspect the condition of the throttle cable from the throttle grip down to the carburetor. - Page 39 NOTE This condition can be determined by moving the rocker arms. If they are free, it is an The checking or adjusting of valve clearance indication that the valves are closed and the should be performed while the engine is cold. piston is in compression stroke.
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Page 40: Carburetor (Idle Speed)
Never adjust air screw (2). Air screw adjustment is to be done only by Authorised workshop. Hero MotoCorp If air screw is tampered it affects the overall (1) Free play 10-20 mm (2) Clutch lever performance characteristics of the vehicle. -
Page 41: Drive Chain
Authorised workshop. Inspection Hero MotoCorp (1) Drive chain (2) Hole cap (3) Lock nut (4) Clutch cable adjusting nut (3) Drive chain slack 25 mm (1 inch) [approx]. - Page 42 transmission to neutral. Remove hole cap worn out sprockets since this will result in (2). rapid chain wear. Drive chain slack (3) should be adjusted to î allow approximately 25 mm (1inch) vertical movement by hand. Rotate the wheel and check drive chain slack as the wheel rotates.
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Page 43: Drive Chain Slider
Regular adjustment and lubrication as per the maintenance schedule would ensure high performance and longer life. NOTE Visit Authorised workshop Hero MotoCorp for inspection, cleaning, lubrication and adjustment of drive chain at every 2000 km DRIVE CHAIN SLIDER (2) Sleeve nut (3) Drive chain lock nut (Refer to “Maintenance Schedule”... -
Page 44: Brakes
Check the chain slider (1) for wear, The chain slider must be replaced if the or wear limit is reached. For replacement, visit your authorised workshop. Hero MotoCorp BRAKES (a) Brakes (Integrated braking system) Brakes are items of personal safety and should always be maintained with proper adjustments. - Page 45 Turn the first adjuster nut (5) till you cannot î NOTE turn it by hand. “F” & “C” is marked on integrated brake arm. Check the free play of Front brake lever. î FREE PLAY: 10-20 mm (d) Rear brake inspection ( Adjustment) If the free play is more than 20 mm further...
- Page 46 (A) Cut-out not seated (B) Cut-out seated (3) Adjusting nut (4) Brake joint pin NOTE If proper adjustment cannot be obtained by this method, visit your Authorised Hero workshop. MotoCorp (e) Brake wear indicators (1) Brake panel (3) Arrow Front brake wear indication...
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Page 47: Tyres
TYRES Make sure the valve stem caps are secure. The tyres that are fitted on your vehicle If necessary, install a new cap. are designed to match the performance The recommended “cold” tyre pressure are: capabilities of your vehicle and provide the best combination of handling, braking, durability and comfort. - Page 48 Cuts, splits or cracks in the tyre. Replace the î Tread Wear tyre if you can see fabric or cord. Replace tyres immediately when the wear indicator (1) appears on the tyre. The tread limits are : MINIMUM TREAD DEPTH: Front:1.0 mm Rear: 1.0 mm Check the tread wear indicator (1) for tyre...
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Page 49: Battery
12V 3 Ah/ETZ-4 (Electric start), Authorised workshop Hero MotoCorp as it must be treated as recyclable It is not necessary to check the battery material. electrolyte level or add distilled water as the... - Page 50 Battery charging Always visit your Authorised Hero MotoCorp workshop if you see any symptom of battery discharge as earliest as possible to get the battery charged. The battery has a tendency to discharge rapidly if optional electrical accessories are fitted on the vehicle.
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Page 51: Fuse Replacement
Battery installation WARNING Reinstall in the reverse order of removal. Be î Never use a fuse with a different rating from î sure to connect the positive (+) ve terminal that specified. It may lead to serious damage first, then the negative (-) ve terminal to the electrical system or a fire due to short Check all bolts and other fasteners are î... -
Page 52: Side Stand
While the vehicle is removed from side î stand, the side stand indicator (2) should not glow. (1) Stop lamp switch (A) Advance (2) Adjusting nut (B) Retard SIDE STAND Check the side stand for proper function. (2) Side stand indicator Check the spring (1) for damage or loss of î... -
Page 53: Suspension
Check the rear shock absorber by pushing hard downwards on rear grip while the vehicle is not parked on stand. The suspension action should be smooth and their should be no oil leakage. Rear Shock Absorber Adjustment (1) Headlamp adjusting bolt WARNING An improperly adjust headlamp may blind oncoming rider/driver or it may fail to light... - Page 54 Installation Remove the speedometer cable (1) by î Reverse the removal procedure î pressing the tab (2) & pulling cable out. Install the front wheel by ensuring that the î lug ( ) on the left fork is located in the slot Disconnect the front brake cable (3) and î...
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Page 55: Rear Wheel Removal
REAR WHEEL REMOVAL Support the vehicle securely on the main î stand and raise the rear wheel off the ground. (8) Axle nut (9) Rear axle (10) Collar Installation Reverse the removal procedure î - Axle nut torque: 5.4 kgf-m. (1) Rear brake adjusting nut (2) Rear brake - Brake stopper arm nut torque: rod (3) Brake arm (4) Brake stopper arm... -
Page 56: Catalytic Converter
Clean the headlamp lens and other plastic î Keep the engine tuned up. î parts using a cloth or sponge dampened Always use unleaded petrol. Even a small î with a solution of mild detergent and water. amount of leaded petrol can contaminate Rub the soiled area gently rinsing it frequently the catalyst metals, making the catalytic with fresh water. - Page 57 (1) Canister if the fuel system is unsealed or open. The evaporative emission control system is used to prevent petrol vapours from escaping into the atmosphere from fuel tank. The canister (1) collects the fuel vapour from the fuel tank and then the fuel vapour is drawn into the engine for re-burning to avoid pollution caused by the fuel vapour diffused into the air.
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Page 58: Basic Troubleshooting
Check fuel in fuel tank Refill No fuel Rectify Check fuel lines Leakage/air lock Consult Authorised Workshop Hero MotoCorp B. Electric Starter Not Working (Electric Start Variant Only) Replace fuse (ref. Page 48) Check fuse Fused Consult Authorised Consult Authorised Workshop... - Page 59 Readjust free play of rear brake lever/pedal Improper Adjustment Correct tyre pressure Check tyre inflation pressure Under inflated Consult Authorised Workshop Hero MotoCorp 4. ELECTRICAL SYSTEM Feeble horn sound or no light Replace fuse Check fuse Fused Consult Authorised Workshop...
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Page 60: Road Signs
ROAD SIGNS Mandatory signs: These road signs inform drivers/riders of the traffic rules that apply on a certain stretch of road, thereby instructing them on how to drive/ride. Mandatory signs are distinguished by the bright red circle with black and blue markings. It is imperative that all riders follow these signs as they help avoid accidents. - Page 61 ROAD SIGNS Cautionary signs: These signs inform the driver/rider of the road conditions ahead. Cautionary signs therefore serve as a warning. They are usually in a red triangle with black pictures on a white background. Illustrations, diagrams and symbols are used to forewarn about dangers ahead.
- Page 62 Hero MotoCorp Ltd. WARRANTY Scope of warranty Passion Pro (hereinafter called ‘ ') warrants its vehicles, Hero MotoCorp Ltd. Hero MotoCorp assembled/manufactured in its Plants and sold through its channel partners, to be free from any defect-both in material and workmanship, under normal use and conditions, subject to the following terms &...
- Page 63 Hero MotoCorp Ltd. LIMITATIONS OF WARRANTY The warranty shall not apply— If all free services/paid services/oil top-ups are not availed as per the recommended schedule at Hero MotoCorp's authorized workshop. (2) If any other engine oil which is non compatible with product is used other than SAE 10W30 S Grade (JASO M ).
- Page 64 Hero MotoCorp Ltd. BATTERY WARRANTY PERIOD 1. 18 months from date of sale of vehicle or 20000 km. or 2. 21 months from the date of charging (whichever is earlier). 3. 3 months idle period is allowed from the date of charging to date of sale on vehicle.
- Page 65 Hero MotoCorp Ltd. EMISSION WARRANTY Scope of warranty Warrants all its vehicles, assembled/manufactured at its various Plants and sold through its Authorised dealers, to Hero MotoCorp Ltd. comply with emission standards as specified in S.No. of table in item(i) of sub rule (2) of Rule 115 of Central Motor Vehicles Rules, 1989, which stipulates that "Idle CO (Carbon monoxide) emission limit for all two wheeled petrol driven vehicles shall not exceed 3.
- Page 66 WHAT ARE THE BENEFITS OF Hero MotoCorp GENUINE SPARE PARTS ? Assures long life î Ensures economy for a long time î Safety of vehicle and rider î Peace of mind î Value for money î Assured quality î CONSEQUENTIAL DAMAGES ON USING NON-GENUINE PARTS Material used is inferior î...
- Page 67 CONSEQUENTIAL DAMAGES ON USING NON-GENUINE PARTS Improper air filtration resulting in premature engine failure î Element Air Cleaner Affects fuel efficiency î Poor engine performance î Frequent stalling of engine î Higher emission level î Spark Plug Poor engine performance î...
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Page 68: Zonal/Regional/Area Offices
Hero MotoCorp Ltd., 3rd Floor, Tower-A, DLF Centre Court, Sector-42, Golf Course Road, DLF Phase 5, Gurgaon -122002, Haryana, India. Tel: 0124-4754800, E-mail: delhi@heromotocorp.com Hero MotoCorp Ltd., 602, 6th Floor, Office Tower-1, Plot No BW58, Logix City Center, Sector-32, Noida – 201301. Tel: 0120-4631000, E-mail: noida@heromotocorp.com Hero MotoCorp Ltd., S.C.O-367-368, First Floor, Sector-34A, Chandigarh-160022, India. - Page 69 ZONAL/REGIONAL/AREA OFFICES NORTH ZONE Hero MotoCorp Ltd., Summit Building (10th Floor) Plot No TCG 3/3 Vibhuti Khand, Gomti Nagar Lucknow – 226010, India. Tel: 0522-4006594, E-mail: lucknow@heromotocorp.com Hero MotoCorp Ltd., C-19/134-B ,Third Floor I .P Grand, Lallapura, Sigra , Varanasi, Uttar Pradesh - 221010, India.