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PREFACE
Passion XPRO. We wish you many miles of
Thank you for selecting a
Hero MotoCorp
continued riding pleasure in the years ahead.
We at
are committed to demonstrate excellence in our environment
Hero MotoCorp,
performance on a continual basis, as an intrinsic element of our corporate philosophy. To
achieve this we commit ourselves to continue product innovations to improve environment
compatibility, comply with all applicable legislation including environment legislation and
strengthen the green supply chain.
Your motorcycle is conforming to latest (Bharat stage-III norms) regulation for emission,
safety & noise levels. We are also using non asbestos brake shoes/pads and engine gaskets
which are environment friendly in nature.
This booklet is your guide to the basic operation and maintenance of your new
Passion XPRO. Please take time to read it carefully. As with any fine
Hero MotoCorp
machine, proper care and maintenance are essential for trouble-free operation and optimum
performance.
Your Authorised
dealer will be glad to provide further information or
Hero MotoCorp
assistance and is equipped to handle your future service needs.
Let us make this world a safer, healthier and more environment friendly place.
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Table of Contents
Related Manuals for HERO Passion XPRO
Summary of Contents for HERO Passion XPRO
- Page 1 This booklet is your guide to the basic operation and maintenance of your new Passion XPRO. Please take time to read it carefully. As with any fine Hero MotoCorp machine, proper care and maintenance are essential for trouble-free operation and optimum performance.
- Page 2 ACCURACY OR CORRECTNESS OF THE SAME IS NOT UNDERTAKEN OR GUARANTEED. RESERVES THE RIGHT TO MAKE Hero MotoCorp Ltd CHANGES IN ITS CONTENTS AT ANY TIME WITHOUT NOTICE AND/OR INCURRING ANY OBLIGATION, WHATSOEVER. NO ONE IS ALLOWED TO REPRODUCE ANY PART OF THIS PUBLICATION WITHOUT OBTAINING PRIOR WRITTEN PERMISSION FROM Hero MotoCorp Ltd.
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Page 3: Table Of Contents
REAR WHEEL REMOVAL ENGINE OIL REPLACEMENT PROCESS WASHING THE MOTORCYCLE TYRES CATALYTIC CONVERTER PRE-RIDE INSPECTION AIR SUCTION VALVE RIDING/BRAKING BASIC TROUBLESHOOTING PARKING/DOCUMENT COMPARTMENT ROAD SIGNS TOOL KIT/FIRST AID KIT WARRANTY DETAILS HERO GENUINE PARTS SAFETY PRECAUTION ZONAL/REGIONAL/AREA OFFICES STARTING THE ENGINE... -
Page 4: Motorcycle Identification
YYYYY Engine Year of Month of Assembly Plant Serial Number Description Manufacturing Manufacturing Model: Passion XPRO Engine Variants Spoke wheel/Kick start/Drum Cast wheel/Kick start/Drum Cast wheel/Electric start/Drum Spoke wheel/Electric start/Drum Cast wheel/Electric start/Disc VIN and Engine No. may be required: 1. -
Page 5: Product Specification
PRODUCT SPECIFICATION ITEM SPECIFICATIONS Dimensions Overall length 2005 mm Overall width 765 mm Overall height 1115 mm Wheelbase 1265 mm Saddle height 795 mm 170 mm Ground clearance Weight 113 kg (Spoke/Kick), 114 kg (Spoke/Self) Kerb weight 115 kg (Caste/Kick), 116 kg (Caste/Self) Capacities Engine oil 1litre at disassembly and 0.85 litre at draining... - Page 6 PRODUCT SPECIFICATION ITEM SPECIFICATIONS Caster 26° Trail length 85 mm Front 80/100x18-47P (Tubeless for Caste Wheel) Tyre size Rear 90/90x18-51P (Tubeless for Caste Wheel) Front (Drum type) Dia. 130 mm Internal expanding shoe type Brakes Front (Disc type) Dia. 240 mm (Optional) Rear (Drum type) Dia.
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Page 7: Safe Riding Tips
To make yourself more visible, wear bright î reflective clothing that fits well. Take care of loose/hanging clothes while î solo/pillion riding. Get your motorcycle serviced regularly by î the Authorised workshop. Hero MotoCorp... -
Page 8: Tips For Healthy Environment
î Hero MotoCorp spares and accessories can upset or deteriorate your motorcycle’s running condition. Genuine engine oil: Hero 4T Plus SAE 10W 30 SL grade (JASO MA2) engine oil î recommended by and make sure you change it every 6000 km (with top up Hero MotoCorp every 3000 km) to keep the engine fit and environment healthy. -
Page 9: Motorcycle Views
MOTORCYCLE VIEWS TOP VIEW 11 12 (1) Horn switch (11) Turn Signal Indicator lamp (2) Turn signal switch (12) LCD panel (3) Clutch lever (13) Reset button (4) Headlamp switch (14) Master cylinder (Optional) (5) Rear view mirror (15) Front brake lever (6) Pass lamp switch (16) Throttle grip (7) Headlamp dimmer switch... - Page 10 MOTORCYCLE VIEWS LEFT SIDE VIEW (1) Air suction valve (7) Main stand (13) Rear turn signal lamp (2) Leg guard (Optional) (8) Side stand (14) Reflex reflector (3) Fuel valve (9) Side cover left (15) Tail/Stop lamp (4) Carburetor (10) Women pillion step (16) Rear grip (5) Gear shift pedal (11) Seat lock/Helmet hanger...
- Page 11 MOTORCYCLE VIEWS RIGHT SIDE VIEW (1) Pillion foot rest (6) Rear brake pedal (11) Headlamp (2) Battery compartment (inside) (7) Starter motor (Optional) (12) Visor (3) Kick starter pedal (8) Caliper (Optional) (13) Document (4) Rider foot rest (9) Front disc (Optional) compartment (5) Oil level dipstick (10) Front suspension...
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Page 12: Parts Function
PARTS FUNCTION Instruments and Indicators The indicators are in the speedometer panel above the headlamp. The functions are as below. Sl. No. Description Function High beam indicator Light glows when Headlamp is in Hi Beam Neutral Indicator Light glows when vehicle is in neutral Speedometer Indicates driving speed Turn signal indicator... -
Page 13: Ignition Switch
Ignition switch “ON” Position “OFF” Position/ Lock Open (1) Ignition switch (2) Ignition key (3) Steering lock position “LOCK” Position Key Position Function Key Removal The engine can be started, Turn signal indicator, Horn, Tail/Stop lamp and Passing Switch can be “ON”... -
Page 14: Fuel Gauge/Odometer/Trip Meter
The Service Due Indicator can be reset at an If only one segment (3) is displayed and Authorised workshop. Hero MotoCorp blinks, this indicates that the fuel quantity LEFT HANDLEBAR CONTROLS is low and is in reserve. The fuel tank should be refilled as soon as possible. -
Page 15: Right Handlebar Controls
Functions in DC when the passing switch IMPORTANT: To switch “OFF” the turn knob is pressed in the following condition. signal after completing the turn, gently push Headlamp switch is “OFF”. inside. î 6. Horn switch Headlamp switch is “ON” but on low beam. î... -
Page 16: Steering Lock
STEERING LOCK Operation: Insert the key and turn it Steering lock with Ignition switch, turn the clockwise. Pull the knob downwards to release ignition key (1) to "OFF" position & turn the the seat. To install, engage the hook on the handle bar towards left or right &... -
Page 17: Fuel Tank
NOTE Do not operate the motorcycle with the fuel î valve in the “RES” position after refilling. You may run out of fuel, with no reserve. Do not keep the fuel valve between “ON” î and “OFF” position while driving, since this may drain reserve fuel from the tank. -
Page 18: Engine Oil
Do not smoke or allow flames or sparks in the area where the motorcycle is refilled or where petrol is stored. UPPER ENGINE OIL Use hero genuine engine oil or recommended LOWER grade oil. (1) Oil level dipstick (2) Upper level mark... -
Page 19: Engine Oil Replacement Process
mark of the oil level dipstick with the Reinstall the oil level dipstick and check for î motorcycle in an upright position and that oil leaks. there are no oil leaks. ENGINE OIL REPLACEMENT PROCESS Drain engine oil with the engine warm and the CAUTION motorcycle on its main stand. - Page 20 Look for: more likely to fail from being overheated. Under inflated tyres can also cause wheel Bumps or bulges in the side of the tyre or the tread. î Replace the tyre if you find any bumps or bulges. damage in rocky terrain. Over inflated tyres make your motorcycle ride more harshly, are Cuts, splits or cracks in the tyre.
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Page 21: Pre-Ride Inspection
Tyres-check condition and pressure (page WARNING î 16 to18). Using tyres that are excessively worn or î Clutch-check for smooth operation. Adjust improperly inflated can cause a crash in î which you can be seriously hurt or killed. free play (page 29-30). Operation with excessively worn tyres is î... -
Page 22: Riding/Braking
Running In î During first 1000 km, do not operate the motorcycle at more than 60 km/hr speed in top gear, 45 km/hr in third gear, 30 km/hr in second gear and 15 km/hr in first gear. Avoid full throttle operation. During initial running in, newly machined surfaces will be in contact with each other and these surfaces will wear in quickely. -
Page 23: Parking/Document Compartment
î When riding in wet or rainy conditions, or on loose surfaces the ability to stop the motorcycle reduces. î All your actions should be smooth under these conditions. Sudden acceleration, braking or turning may cause loss of control. For your safety, exercise extreme caution when braking, accelerating or turning. -
Page 24: Safety Precaution
Gauze (Rolled Bandage)-1 No. î To ensure best quality and reliability, it is Sterilized Elastic Plaster-1No. î recommended to use genuine Hero MotoCorp First Aid Bag-1No. î parts for repair and replacement. -
Page 25: Starting The Engine
STARTING THE ENGINE 1. Turn the ignition 4. Pull the choke lever upwards to “ON” switch “ON”. position as indicated (Use choke during cold conditions). 2. Turn the fuel valve 5. Open the throttle slightly and kick/self start the “ON”. engine. -
Page 26: Maintenance Schedule
MAINTENANCE SCHEDULE Dear Customer, We would strongly recommend the following schedule, to keep your motorcycle in perfect running condition and healthy environment. Motorcycle subjected to severe use or ridden in dusty area will require more frequent servicing. WHICHEVER DURING FREE SERVICE PERIOD COMES FIRST AFTER FREE SERVICE ONCE IN EVERY... - Page 27 Check idle CO emission along with idle r/min/idle CO adjustment (if required). Visit Authorised workshop for inspection, cleaning, lubrication and adjustment of Hero MotoCorp drive chain at every 2000 km. NOTE:- Always wipe the water from the motorcycle after washing. Use clean soft cloth or pressurized air for completely drying the water.
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Page 28: Oil Filter Screen & Centrifugal Filter
Oil filter screen & centrifugal filter Drain the engine oil thoroughly. î Remove the kick starter pedal (1), î disconnect the clutch cable (2), remove the right crankcase cover (3). Remove the oil filter screen (4) and wash it î in clean non flammable or high flash point solvent (kerosene). -
Page 29: Air Cleaner
Tighten a new spark plug 1/2 turn with a î number, consult Authorised spark plug wrench to compress the washer. Hero MotoCorp workshop on this if required. If you are reusing a plug, it should only take 1/8-1/4 turn after the plug seats. -
Page 30: Throttle Operation
from the fully open to the fully closed position. Check at full left and full right steering positions. Inspect the condition of the throttle cable from the throttle grip down to the carburetor. If the cable is kinked, chafed or improperly routed, it should be replaced or rerouted. -
Page 31: Valve Clearance
Slide the boot (2). Loosen the lock nut (3) If they are free, piston is at the top in and turn the adjuster (4). compression stroke. If they are tight, rotate the Valve clearance flywheel 360 and realign the marks. Excessive valve clearance will cause noise, and little or no clearance will prevent the valve from closing and cause valve damage and... -
Page 32: Carburetor
IDLE SPEED: 1400 ± 100 r/min CAUTION Never adjust air screw (2). Air screw adjustment is to be done only by Authorised workshop. Hero MotoCorp If air screw is tampered it affects the overall performance characteristics of the vehicle. (1) Free play (2) Clutch lever Tighten the lock nut and check the adjustment. -
Page 33: Drive Chain
Drive chain slack (3) should be adjusted to î allow approximately 25 mm (1inch) vertical movement by hand. Rotate the wheel and check drive chain slack as the wheel rotates. Drive chain slack should remain constant as the wheel rotates. If the chain has a slack in one section and tight in another, some links are kinked and binding. - Page 34 Loosen the drive chain lock nut (3). î Turn both the adjusting nuts (4) in an equal î number of turns until the correct drive chain slack is obtained. Turn the adjusting nut clockwise to decrease the slack or anticlockwise to increase the slack of the chain.
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Page 35: Front Brake
(A) Decrease free play (CW) performance and longer life. NOTE Visit Authorised workshop Hero MotoCorp for inspection, cleaning, lubrication and adjustment of drive chain at every 2000 km. Front brake (Drum Type) Adjustment Measure the distance of front brake lever (1) î... - Page 36 The level decreases gradually due to piston movement to compensate pad wear. If the level decreases abruptly, check for leakage in the brake system and contact your Authorised Hero MotoCorp workshop. (A) Cut-out not seated (B) Cut-out seated (3) Adjusting nut...
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Page 37: Rear Brake
Rear brake (Adjustment) Always contact your Authorised î Hero Park the motorcycle on its main stand. î workshop for refilling of MotoCorp Measure the brake pedal (1) free play before î master cylinder when necessary. Do not the brake starts to take hole. Free play (2) mix DoT 3 and DoT 4 brake fluids. - Page 38 (A) Decrease free play (CW) (B) Increase free play (ACW) (3) Adjusting nut (4) Brake arm pin NOTE If proper adjustment cannot be obtained by this method, visit your Authorised Hero workshop. MotoCorp (1) Brake panel (3) Arrow (2) Reference mark (4) Brake arm...
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Page 39: Battery
The battery (1) is located behind the right side electrolyte is leaking (causing hard starting or cover. other electrical troubles), contact your Specification Authorised workshop. Hero MotoCorp *MF Battery, ETZ-3:12V-3 Ah (Kick Start), *ETZ-4:12V-3 Ah (Electric Start) *MF stands for Maintenance Free... - Page 40 Ensure the battery leads are properly î Authorised workshop as Hero MotoCorp connected to the battery terminals during it must be treated as recyclable material. installation. î Battery is a Maintenance-Free (sealed) type Battery removal and can be permanently damaged if the Make sure the ignition switch is “OFF”.
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Page 41: Stop Lamp Switch
Fuse Box (1): Location: Under the seat. to the limit of its free play. Turn the adjusting nut in direction (A) to advance switch timing Fuse Type: Blade fuse (2): 15A, 10A or in direction (B) to retard switch timing. Spare fuse (3): 15A, 10A (1) Stop lamp switch (A) Advance... -
Page 42: Suspension
Adjust the headlamp beam vertically by î loosening the bolt (1) and moving the headlamp unit forward and backward for correct focus adjustment. WARNING An improperly adjusted headlamp may blind oncoming driver or it may fail to light the road for a safe distance. -
Page 43: Rear Wheel Removal
FRONT WHEEL REMOVAL Disconnect the brake cable (1) from the î brake arm (2) and brake panel (3) by Disc Type (Cast wheel version) removing the front brake adjusting nut (4). Raise the front wheel off the ground. î Remove the axle nut (5). î... -
Page 44: Washing The Motorcycle
Remove the rear brake adjusting nut (1) î and disconnect the brake rod (2) from the brake arm (3) by pushing down the brake pedal. Disconnect the brake stopper arm (4) from the brake panel (5) by removing split pin (6) and lock nut (7). Remove the axle nut (8) and pull out the î... -
Page 45: Catalytic Converter
AIR SUCTION VALVE Rub the soiled area gently rinsing it frequently with fresh water. After cleaning spray water thoroughly. î Dry the motorcycle by wiping with dry soft î cloth. NOTE Our authorised dealership take all above î mentioned precautions like recommended detergents and usage of muffler caps/plugs during wash to ensure quality wash. -
Page 46: Basic Troubleshooting
Check fuel in Fuel Tank Refill No Fuel Rectify Check fuel Lines Leakage/Air Lock Consult Authorised Workshop Hero MotoCorp B. Electric Starter Not Working (Electric Start Model Only) Replace Fuse (ref. page 47) Check Fuse Fuse Consult Authorised Consult Authorised Workshop... - Page 47 “ON” “OFF” Position Replace (as per Maintenance Schedule) Check Air Cleaner Dirty Consult Authorised Workshop Hero MotoCorp 3. POOR PICK UP Spark Plug Loose in Cylinder Head Tighten the Spark Plug Loose Check Air Cleaner Replace (as per Maintenance Schedule)
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Page 48: Road Signs
ROAD SIGNS Mandatory signs: These road signs inform drivers/riders of the traffic rules that apply on a certain stretch of road, thereby instructing them on how to drive/ride. Mandatory signs are distinguished by the bright red circle with black and blue markings. It is imperative that all riders follow these signs as they help avoid accidents. - Page 49 Cautionary signs: These signs inform the driver/rider of the road conditions ahead. Cautionary signs therefore serve as a warning. They are usually in a red triangle with black pictures on a white background. Illustrations, diagrams and symbols are used to forewarm about dangers ahead.
- Page 50 & conditions. Terms & conditions a) Passion XPRO vehicle is warranted for a period of 5 years or 70000 Km, whichever is earlier, from the date of purchase. b) It is advised that the purchaser avails all free and paid services from the Hero MotoCorp’s...
- Page 51 Hero MotoCorp Ltd. LIMITATIONS OF WARRANTY The warranty shall not apply— If all free services/paid services/oil top-ups are not availed as per the recommended schedule at Hero MotoCorp's authorized workshop. (2) If any other engine oil which is non compatible with product is used other than SAE 10W30 SL Grade (JASO MA2).
- Page 52 Hero MotoCorp Ltd. BATTERY WARRANTY PERIOD 1. 18 months from date of sale of vehicle or 20000 km. or 2. 21 months from the date of charging (whichever is earlier). 3. 3 months idle period is allowed from the date of charging to date of sale on vehicle.
- Page 53 Hero MotoCorp Ltd. EMISSION WARRANTY Scope of warranty Warrants all its vehicles, assembled/manufactured at its various Plants and sold through its Authorised dealers, to Hero MotoCorp Ltd. comply with emission standards as specified in S.No. 5 of table in item(i) of sub rule (2) of Rule 115 of Central Motor Vehicles Rules, 1989, which stipulates that "Idle CO (Carbon monoxide) emission limit for all two wheeled petrol driven vehicles shall not exceed 3.0...
- Page 54 WHAT ARE THE BENEFITS OF Hero MotoCorp GENUINE SPARE PARTS ? Assures long life î Ensures economy for a long time î Safety of vehicle and rider î Peace of mind î Value for money î Assured quality î CONSEQUENTIAL DAMAGES ON USING NON-GENUINE PARTS Material used is inferior î...
- Page 55 CONSEQUENTIAL DAMAGES ON USING NON-GENUINE PARTS Improper air filtration resulting in premature engine failure î Element Air Cleaner Affects fuel efficiency î Poor engine performance î Frequent stalling of engine î Higher emission level î Spark Plug Poor engine performance î...
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Page 56: Zonal/Regional/Area Offices
Hero MotoCorp Ltd., 3rd Floor, Tower-A, DLF Centre Court, Sector-42, Golf Course Road, DLF Phase 5, Gurgaon -122002, Haryana, India. Tel: 0124-4754800, E-mail: delhi@heromotocorp.com Hero MotoCorp Ltd., 602, 6th Floor, Office Tower-1, Plot No BW58, Logix City Center, Sector-32, Noida – 201301. Tel: 0120-4631000, E-mail: noida@heromotocorp.com Hero MotoCorp Ltd., S.C.O-367-368, First Floor, Sector-34A, Chandigarh-160022, India. - Page 57 ZONAL/REGIONAL/AREA OFFICES NORTH ZONE Hero MotoCorp Ltd., Summit Building (10th Floor) Plot No TCG 3/3 Vibhuti Khand, Gomti Nagar Lucknow – 226010, India. Tel: 0522-4006594, E-mail: lucknow@heromotocorp.com Hero MotoCorp Ltd., C-19/134-B ,Third Floor I .P Grand, Lallapura, Sigra , Varanasi, Uttar Pradesh - 221010, India.