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Ingersoll-Rand SSR UP5 11 Operation And Maintenance Manual
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Ingersoll-Rand SSR UP5 11 Operation And Maintenance Manual

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Goodnal STP ST041 Site Services (Ingersoll Rand Air Compressor UP5 11-22 50H OM Manual) Vendor Manual
This manual contains
important safety information
and must be made available
to personnel who operate and
maintain this machine.
Q-Pulse Id VM408
SSR UP5 11, UP5 15, UP5 18, UP5 22
Active 29/10/2013
OPERATION AND MAINTENANCE MANUAL
GDSTP-24280-MAN-0001_P1
50Hz UP5 11
50Hz UP5 15
50Hz UP5 18
50Hz UP5 22
50Hz
CP-1010-010, 020, 030
SERIAL No :
2170000
2190000
SERIAL No :
SERIAL No :
2210000
2230000
SERIAL No :
C.C.N. : 22083737 GB
DATE : MAY 2002
Page 1 of 40
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Summary of Contents for Ingersoll-Rand SSR UP5 11

  • Page 1 Goodnal STP ST041 Site Services (Ingersoll Rand Air Compressor UP5 11-22 50H OM Manual) Vendor Manual SSR UP5 11, UP5 15, UP5 18, UP5 22 50Hz OPERATION AND MAINTENANCE MANUAL GDSTP-24280-MAN-0001_P1 CP-1010-010, 020, 030 This manual contains 50Hz UP5 11...
  • Page 2 DECLARE THAT, UNDER OUR SOLE RESPONSIBILITY FOR MANUFACTURE AND SUPPLY, THE PRODUCT(S) SSR UP5 11, UP5 15, UP5 18, UP5 22 TO WHICH THIS DECLARATION RELATES, IS (ARE) IN CONFORMITY WITH THE PROVISIONS OF THE ABOVE DIRECTIVES USING THE FOLLOWING PRINCIPAL STANDARDS.
  • Page 3 Goodnal STP ST041 Site Services (Ingersoll Rand Air Compressor UP5 11-22 50H OM Manual) Vendor Manual AIR COMPRESSOR GROUP BONDED WARRANTY & REGISTERED START UP Warranty The Company warrants that the equipment manufactured by it and delivered hereunder will be free of defects in material and workmanship for a period of twelve months from the date of placing the Equipment in operation or eighteen months from the date of shipment from the factory, whichever shall first occur.
  • Page 4 Goodnal STP ST041 Site Services (Ingersoll Rand Air Compressor UP5 11-22 50H OM Manual) Vendor Manual Page 4 of 40 Q-Pulse Id VM408 Active 29/10/2013...

  • Page 5: Table Of Contents

    French (Canada) Chinese German TROUBLE SHOOTING Danish Spanish Finnish French English (Europe) Greek Italian Spanish (Mexico) Dutch Norwegian Portuguese (Europe) Swedish English (USA) Page 5 of 40 Q-Pulse Id VM408 Active 29/10/2013 SSR UP5 11, UP5 15, UP5 18, UP5 22...

  • Page 6: Foreword

    Page 6 of 40 Q-Pulse Id VM408 Active 29/10/2013 SSR UP5 11, UP5 15, UP5 18, UP5 22...

  • Page 7: Decals Nr

    Do not operate the machine without the guard Lifting point. before operation or maintenance of this being fitted. machine is undertaken. ROTATION AIR DISCHARGE COOLANT FILTER Page 7 of 40 Q-Pulse Id VM408 Active 29/10/2013 SSR UP5 11, UP5 15, UP5 18, UP5 22...
  • Page 8 Every X months, if sooner than required by CHANGE / REPLACE CLEAN operating hours POWER INLET (AC) Page 8 of 40 Q-Pulse Id VM408 Active 29/10/2013 SSR UP5 11, UP5 15, UP5 18, UP5 22...
  • Page 9 Goodnal STP ST041 Site Services (Ingersoll Rand Air Compressor UP5 11-22 50H OM Manual) Vendor Manual DECALS 50 Hz Units INSIDE PACKAGE VIEW LEFT VIEW BACK SECTION A–A INSIDE STARTER DOOR VIEW TOP VIEW FRONT VIEW RIGHT Item Qty. Description Item Qty.
  • Page 10 Ingersoll–Rand and its associated distributors are lubricant and care should be taken to ensure that downstream happy to advise and assist in these matters. equipment is compatible. Page 10 of 40 Q-Pulse Id VM408 Active 29/10/2013 SSR UP5 11, UP5 15, UP5 18, UP5 22...

  • Page 11: Safety Ar

    88303979 for ULTRA–Plus Coolant. The above information contains data supplied in support of United Kingdom Control of Substances Hazardous to Health (C.O.S.H.H.) regulations. Page 11 of 40 Q-Pulse Id VM408 Active 29/10/2013 SSR UP5 11, UP5 15, UP5 18, UP5 22...

  • Page 12: General Information Wc

    Auto restart lamp Unit will not restart automaticlly after power outage. Star Delta Timer Circuit shown in normal position de–energized. Contactor (main) Page 12 of 40 Q-Pulse Id VM408 Active 29/10/2013 SSR UP5 11, UP5 15, UP5 18, UP5 22...
  • Page 13 4 slots 15 (0.6) x 25 (1.0) Cooling air exhaust 1.00” BSPT air discharge Customer power inlet See notes – Page 12 Page 13 of 40 Q-Pulse Id VM408 Active 29/10/2013 SSR UP5 11, UP5 15, UP5 18, UP5 22...
  • Page 14 Cooling air exhaust 4 holes 15mm (0.6inches) 1.00” BSPT air discharge Customer power inlet Fork lift openings See notes – Page 12 Page 14 of 40 Q-Pulse Id VM408 Active 29/10/2013 SSR UP5 11, UP5 15, UP5 18, UP5 22...

  • Page 15: Installation / Handling Ers

    Cooling air exhaust 4 holes 16mm (0.6inches) 1.00” BSPT air discharge Customer power inlet Fork lift openings See notes – Page 12 Page 15 of 40 Q-Pulse Id VM408 Active 29/10/2013 SSR UP5 11, UP5 15, UP5 18, UP5 22...
  • Page 16 Loosen, remove and discard 10mm shipping bolt. For belt the information on the compressor data plate and national and local tensioning procedure refer to Maintenance section. electrical codes. Page 16 of 40 Q-Pulse Id VM408 Active 29/10/2013 SSR UP5 11, UP5 15, UP5 18, UP5 22...
  • Page 17 It is a requirement for air dryers covered under Aircare that correctly individual air lines. sized Ingersoll–Rand pre and afterfilters are installed. Page 17 of 40 Q-Pulse Id VM408 Active 29/10/2013 SSR UP5 11, UP5 15, UP5 18, UP5 22...
  • Page 18 761 kg (1678 lbs) mounted Weight – 750 Litre Receiver 801 kg (1766 lbs) 824 kg (1817 lbs) 832 kg (1834 lbs) mounted Page 18 of 40 Q-Pulse Id VM408 Active 29/10/2013 SSR UP5 11, UP5 15, UP5 18, UP5 22...
  • Page 19 Weight – 750 Litre Receiver 801 kg (1766 lbs) 824 kg (1817 lbs) 832 kg (1834 lbs) mounted *NOTE: HA indicates High Ambiant model Page 19 of 40 Q-Pulse Id VM408 Active 29/10/2013 SSR UP5 11, UP5 15, UP5 18, UP5 22...
  • Page 20 Ensure that the motor rotates in the correct direction as All data applies to standard product only. indicated by direction arrows, and on drawing. Page 20 of 40 Q-Pulse Id VM408 Active 29/10/2013 SSR UP5 11, UP5 15, UP5 18, UP5 22...

  • Page 21: Operating Instructions

    This unit is not designed or intended to operate when contaminated with silicone. Lubricants, greases or other items containing silicone should not be used on this unit. Page 21 of 40 Q-Pulse Id VM408 Active 29/10/2013 SSR UP5 11, UP5 15, UP5 18, UP5 22...
  • Page 22 6. Elbow 7. Tee, male run NOTES: 8. Reducer bushing A. Tubing 3/8 inch 9. Blow down solenoid valve B. Tubing 1/4 inch Page 22 of 40 Q-Pulse Id VM408 Active 29/10/2013 SSR UP5 11, UP5 15, UP5 18, UP5 22...
  • Page 23 Turn off electrical Isolator or disconnect. Investigate cause of fault. 8. RESET BUTTON Press button to reset the control system following compressor trip. Page 23 of 40 Q-Pulse Id VM408 Active 29/10/2013 SSR UP5 11, UP5 15, UP5 18, UP5 22...
  • Page 24 . 3. Turn off electrical isolator or disconnect. CAUTION After shutdown never allow unit to stand idle with pressure in receiver/separator system. Page 24 of 40 Q-Pulse Id VM408 Active 29/10/2013 SSR UP5 11, UP5 15, UP5 18, UP5 22...
  • Page 25 Clean the interior thoroughly and running with safety protection devices disabled or removed. legislation. inspect all internal surfaces. Page 25 of 40 Q-Pulse Id VM408 Active 29/10/2013 SSR UP5 11, UP5 15, UP5 18, UP5 22...
  • Page 26 4. Remove plug from drain valve. 5. Open the drain valve and drain coolant into container. 6. Close the drain valve. 7. Replace plug in drain valve. Page 26 of 40 Q-Pulse Id VM408 Active 29/10/2013 SSR UP5 11, UP5 15, UP5 18, UP5 22...

  • Page 27: Maintenance Ca

    6. Apply a small amount of lubricant to the cartridge seal. 2. Remove the top cover to obtain access to the cooler. 3. Clean the cooler. 4. Rebuild in reverse order. Page 27 of 40 Q-Pulse Id VM408 Active 29/10/2013 SSR UP5 11, UP5 15, UP5 18, UP5 22...
  • Page 28 NOTE The pressure switch scale is a guide only. Use the machine pressure gauge to verify the upper and lower set points. Page 28 of 40 Q-Pulse Id VM408 Active 29/10/2013 SSR UP5 11, UP5 15, UP5 18, UP5 22...
  • Page 29 9. Spin the drive to check alignment of the belt ribs on the pulleys (sheaves). A. Gas strut. B. Support bracket (part of pivoted assembly). C. Tension cam. Page 29 of 40 Q-Pulse Id VM408 Active 29/10/2013 SSR UP5 11, UP5 15, UP5 18, UP5 22...

  • Page 30: Trouble Shooting De

    Adjustments may be made depending on mny factors, including humidity and duty cycle. Page 30 of 40 Q-Pulse Id VM408 Active 29/10/2013 SSR UP5 11, UP5 15, UP5 18, UP5 22...
  • Page 31 Must be carried out by a competent electrician. † This work is recommended to be carried out only by an Ingersoll–Rand authorized service technician. Page 31 of 40 Q-Pulse Id VM408 Active 29/10/2013 SSR UP5 11, UP5 15, UP5 18, UP5 22...
  • Page 32 Must be carried out by a competent electrician. † This work is recommended to be carried out only by an Ingersoll–Rand authorized service technician. Page 32 of 40 Q-Pulse Id VM408 Active 29/10/2013 SSR UP5 11, UP5 15, UP5 18, UP5 22...
  • Page 33 Goodnal STP ST041 Site Services (Ingersoll Rand Air Compressor UP5 11-22 50H OM Manual) Vendor Manual Page 33 of 40 Q-Pulse Id VM408 Active 29/10/2013...
  • Page 34 Goodnal STP ST041 Site Services (Ingersoll Rand Air Compressor UP5 11-22 50H OM Manual) Vendor Manual Page 34 of 40 Q-Pulse Id VM408 Active 29/10/2013...
  • Page 35 Goodnal STP ST041 Site Services (Ingersoll Rand Air Compressor UP5 11-22 50H OM Manual) Vendor Manual Page 35 of 40 Q-Pulse Id VM408 Active 29/10/2013...
  • Page 36 Goodnal STP ST041 Site Services (Ingersoll Rand Air Compressor UP5 11-22 50H OM Manual) Vendor Manual 19002161 15KW SE REV A ASSEMBLE, S/D STARTER(50HZ-22A/22A/22A-INTEL) Item Part No. Description 22113344 ASSEMBLE, EMERGENCY STOP PUSH BUTTON 19001965 BLOCK, TERMINAL UL-UK35N 19001973 BLOCK, TERMINAL GROUNDING UP-USLKG35 19002146 BLOCK, TERMINAL GROUNDING UP-USLKG5 19001981...
  • Page 37 Goodnal STP ST041 Site Services (Ingersoll Rand Air Compressor UP5 11-22 50H OM Manual) Vendor Manual 19002179 22KW SE REV A ASSEMBLE, S/D STARTER(50HZ-38A/38A/32A-INTEL) Item Part No. Description 22113344 ASSEMBLE, EMERGENCY STOP PUSH BUTTON 19001965 BLOCK, TERMINAL UL-UK35N 19001973 BLOCK, TERMINAL GROUNDING UP-USLKG35 19002146 BLOCK, TERMINAL GROUNDING UP-USLKG5 19001981...
  • Page 38 Goodnal STP ST041 Site Services (Ingersoll Rand Air Compressor UP5 11-22 50H OM Manual) Vendor Manual 19002203 15KW RELAY REV A ASSEMBLE, S/D STARTER(50HZ-22A/22A/22A-E/M) Item Part No. Description Item Part No. Description BACK PLATE, 15KW NON- OVERLOAD 3UA52 40-2C 19002088 19001536 INTELLISYS 16025A...
  • Page 39 Goodnal STP ST041 Site Services (Ingersoll Rand Air Compressor UP5 11-22 50H OM Manual) Vendor Manual 19002211 22KW RELAY REV A ASSEMBLE, S/D STARTER(50HZ-38A/38A/32A-E/M) Item Part No. Description Item Part No. Description BLOCK, TRUNKING SLOTTED CABLE 19001965 19001940 TERMINAL(POWER IN) 35*35(W*H) BLOCK, 19001973...
  • Page 40 Goodnal STP ST041 Site Services (Ingersoll Rand Air Compressor UP5 11-22 50H OM Manual) Vendor Manual When the filter element should be ※ replaced ？ The filter position indicator features a window that turns red when the maximum air filter restriction has been reached.

This manual is also suitable for:

Ssr up5 15Ssr up5 18Ssr up5 22
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