Ingersoll-Rand SSR UP5 11 Option Manual
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Ingersoll-Rand SSR UP5 11 Option Manual

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Goodnal STP ST041 Site Services (Ingersoll Rand Air Compressor UP5 11-22 50H Intellisys Option Options Manual) Vendor Manual
This manual contains
important safety information
and must be made available
to personnel who operate and
maintain this machine.
C.C.N.
: 22135925 GB
REV
: C
DATE
: JULY 2003
Q-Pulse Id VM413
SSR UP5 11, UP5 15, UP5 18, UP5 22
OPTIONS MANUAL
Intellisys Option
Dryer Option
GDSTP-24280-MAN-0006_P1
High Dust Option
CP-1010-010, 020, 030
Outdoor Module Option
Active 29/10/2013
50Hz UP5 11
SERIAL No :
50Hz UP5 15
SERIAL No :
50Hz UP5 18
SERIAL No :
50Hz UP5 22
SERIAL No :
50Hz
2170000
–>
2190000
–>
2210000
–>
2230000
–>
Page 1 of 47

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  • Page 1 Goodnal STP ST041 Site Services (Ingersoll Rand Air Compressor UP5 11-22 50H Intellisys Option Options Manual) Vendor Manual SSR UP5 11, UP5 15, UP5 18, UP5 22 50Hz OPTIONS MANUAL Intellisys Option Dryer Option GDSTP-24280-MAN-0006_P1 High Dust Option CP-1010-010, 020, 030...
  • Page 2 Goodnal STP ST041 Site Services (Ingersoll Rand Air Compressor UP5 11-22 50H Intellisys Option Options Manual) Vendor Manual Page 2 of 47 Q-Pulse Id VM413 Active 29/10/2013...

  • Page 3: Table Of Contents

    35 OUT DOOR MODULE OPTION French (Canada) Chinese German Danish Spanish Finnish French English (Europe) Greek Italian Spanish (Mexico) Dutch Norwegian Portuguese (Europe) Swedish English (USA) Page 3 of 47 Q-Pulse Id VM413 Active 29/10/2013 SSR UP5 11, UP5 15, UP5 18, UP5 22...

  • Page 4: Foreword

    Page 4 of 47 Q-Pulse Id VM413 Active 29/10/2013 SSR UP5 11, UP5 15, UP5 18, UP5 22...

  • Page 5: Decals Nr

    Do not operate the machine without the guard Lifting point. before operation or maintenance of this being fitted. machine is undertaken. ROTATION AIR DISCHARGE COOLANT FILTER Page 5 of 47 Q-Pulse Id VM413 Active 29/10/2013 SSR UP5 11, UP5 15, UP5 18, UP5 22...
  • Page 6 Every X months, if sooner than required by CHANGE / REPLACE CLEAN operating hours POWER INLET (AC) MOISTURE Page 6 of 47 Q-Pulse Id VM413 Active 29/10/2013 SSR UP5 11, UP5 15, UP5 18, UP5 22...

  • Page 7: Safety Ar

    Ensure that the machine is operating at the rated pressure and that the rated pressure is known to all relevant personnel. Page 7 of 47 Q-Pulse Id VM413 Active 29/10/2013 SSR UP5 11, UP5 15, UP5 18, UP5 22...
  • Page 8 88303979 for ULTRA–Plus Coolant. The above information contains data supplied in support of United Kingdom Control of Substances Hazardous to Health (C.O.S.H.H.) regulations. Page 8 of 47 Q-Pulse Id VM413 Active 29/10/2013 SSR UP5 11, UP5 15, UP5 18, UP5 22...

  • Page 9: Intellisys Option Wc

    1. Press ‘Unloaded Stop’[25]. The compressor will unload then stop. STARTING 2. Turn off electrical isolator. Press ‘Start’ [24]. The compressor will start and then load automatically. Page 9 of 47 Q-Pulse Id VM413 Active 29/10/2013 SSR UP5 11, UP5 15, UP5 18, UP5 22...
  • Page 10 This button when depressed will stop the compressor immediately 12 L.E.D.–Set on line pressure. and display an emergency stop alarm message. 13 L.E.D.–Select control mode. 14 L.E.D.–Set star delta time. Page 10 of 47 Q-Pulse Id VM413 Active 29/10/2013 SSR UP5 11, UP5 15, UP5 18, UP5 22...
  • Page 11 Off line control position and operates with the receiver vented. Page 11 of 47 Q-Pulse Id VM413 Active 29/10/2013 SSR UP5 11, UP5 15, UP5 18, UP5 22...
  • Page 12 EMERGENCY STOP The emergency stop button is engaged. LOW SUMP PRESSURE The sump pressure drops below 1 bar (15 psi) during normal operation. Page 12 of 47 Q-Pulse Id VM413 Active 29/10/2013 SSR UP5 11, UP5 15, UP5 18, UP5 22...
  • Page 13 Goodnal STP ST041 Site Services (Ingersoll Rand Air Compressor UP5 11-22 50H Intellisys Option Options Manual) Vendor Manual INTELLISYS OPTION ELECTRICAL SCHEMATIC – STAR DELTA WITH INTELLISYS CONTROL Page 13 of 47 Q-Pulse Id VM413 Active 29/10/2013 SSR UP5 11, UP5 15, UP5 18, UP5 22...
  • Page 14 Remote stop (Optional) Common fault output PORO Power out restart (Optional) 1TAS Temperature sensor Pressure sensor Contactor (main) Contactor (delta) Contactor (star) Page 14 of 47 Q-Pulse Id VM413 Active 29/10/2013 SSR UP5 11, UP5 15, UP5 18, UP5 22...
  • Page 15 Goodnal STP ST041 Site Services (Ingersoll Rand Air Compressor UP5 11-22 50H Intellisys Option Options Manual) Vendor Manual INTELLISYS OPTION PIPING AND INSTRUMENTATION WITH INTELLISYS CONTROL Page 15 of 47 Q-Pulse Id VM413 Active 29/10/2013 SSR UP5 11, UP5 15, UP5 18, UP5 22...
  • Page 16 11.Switch, discharge pressure Air/Coolant 12.Switch, temperature 13.Filter, coolant Coolant 14.Thermostat Condensate 15.Cooler Component boundary 16.Relay, overload Motor Refrigerant 17. Valve, safety Option Page 16 of 47 Q-Pulse Id VM413 Active 29/10/2013 SSR UP5 11, UP5 15, UP5 18, UP5 22...
  • Page 17 6. Elbow 7. Tee, male run NOTES: 8. Reducer bushing A. Tubing 3/8 inch 9. Valve, solenoid (blowdown) B. Tubing 1/4 inch Page 17 of 47 Q-Pulse Id VM413 Active 29/10/2013 SSR UP5 11, UP5 15, UP5 18, UP5 22...
  • Page 18 Connector 96743182 Screw 39156419 Connector 85584340 Latch 54774997 Bush 92829308 39404165 ‘O’ Ring 96703756 39155478 Elbow 22128763 Controller, INTELLISYS * Not illustrated Page 18 of 47 Q-Pulse Id VM413 Active 29/10/2013 SSR UP5 11, UP5 15, UP5 18, UP5 22...
  • Page 19 22072649 Rail 22071831 Fuse 1.6A 500V 39251087 Relay, overload 39203443 Suppressor 22071815 Fuse 2A 500V 22124077 Transformer 22052229 Interlock * Not illustrated Page 19 of 47 Q-Pulse Id VM413 Active 29/10/2013 SSR UP5 11, UP5 15, UP5 18, UP5 22...
  • Page 20 1.6A 500V 22072649 Rail 39255591 Relay, overload 22071815 Fuse 2A 500V 39203443 Suppressor 22052229 Interlock 22124077 Transformer 22137293 Panel * Not illustrated Page 20 of 47 Q-Pulse Id VM413 Active 29/10/2013 SSR UP5 11, UP5 15, UP5 18, UP5 22...
  • Page 21 22072649 Rail 22071831 Fuse 1.6A 500V 39251079 Relay, overload 39203443 Suppressor 22071815 Fuse 2A 500V 22124077 Transformer 22052229 Interlock * Not illustrated Page 21 of 47 Q-Pulse Id VM413 Active 29/10/2013 SSR UP5 11, UP5 15, UP5 18, UP5 22...
  • Page 22 22072649 Rail 22071831 Fuse 1.6A 500V 39251988 Relay, overload 39203443 Suppressor 22071815 Fuse 2A 500V 22124077 Transformer 22052229 Interlock * Not illustrated Page 22 of 47 Q-Pulse Id VM413 Active 29/10/2013 SSR UP5 11, UP5 15, UP5 18, UP5 22...
  • Page 23 Goodnal STP ST041 Site Services (Ingersoll Rand Air Compressor UP5 11-22 50H Intellisys Option Options Manual) Vendor Manual Change Supplement Motor Regreasing Requirements for Commercial Rotary Air Compressors The motor regreasing data provided in this supplement supersedes the corresponding data in the MAINTENANCE section of your Operation and Maintenance manual.
  • Page 24 Goodnal STP ST041 Site Services (Ingersoll Rand Air Compressor UP5 11-22 50H Intellisys Option Options Manual) Vendor Manual 50Hz UP5 11, UP5 15, UP5 18, UP5 22 C.C.N : 80445141 REV. DATE : OCTOBER 2008 Page 24 of 47 Q-Pulse Id VM413 Active 29/10/2013...
  • Page 25 Goodnal STP ST041 Site Services (Ingersoll Rand Air Compressor UP5 11-22 50H Intellisys Option Options Manual) Vendor Manual Page 25 of 47 Q-Pulse Id VM413 Active 29/10/2013...

  • Page 26: T.e.f.c

    Goodnal STP ST041 Site Services (Ingersoll Rand Air Compressor UP5 11-22 50H Intellisys Option Options Manual) Vendor Manual CONTENTS Page Description ’T’ N Page Description ’T’ N Page Description ’T’ N Enclosure T5741 Separation System T5744 Documentation Motor Assembly T5742 Tank Assembly T5754 Recommended...

  • Page 27: Enclosure

    Goodnal STP ST041 Site Services (Ingersoll Rand Air Compressor UP5 11-22 50H Intellisys Option Options Manual) Vendor Manual ENCLOSURE 22066195 Panel assembly rear 22092886 Channel 22093025 Channel 54747761 Channel 22097562 Panel assembly top 22099626 Guard, sheave assembly 22066211 Panel assembly top 54747753 Corner 22095251...

  • Page 28: Motor Assembly

    Goodnal STP ST041 Site Services (Ingersoll Rand Air Compressor UP5 11-22 50H Intellisys Option Options Manual) Vendor Manual MOTOR ASSEMBLY 50Hz 22108393 Belt, drive 22107643 Pulley UP5 11kW 7.5bar UP5 11kW 7.5bar UP5 11kW 8.5bar 22107577 Pulley UP5 18.5kW 14bar UP5 11kW 8.5bar 22108401 Belt, drive...
  • Page 29 Goodnal STP ST041 Site Services (Ingersoll Rand Air Compressor UP5 11-22 50H Intellisys Option Options Manual) Vendor Manual MOTOR ASSEMBLY 50Hz 54735907 Motor 88101209 15kW / 11kW–HA 54727888 Support 220V IP55 50Hz Star Delta 180 Frame motors 22124689 Motor 54727870 Support 15kW / 11kW–HA 160 Frame motors...

  • Page 30: Airend Assembly

    Goodnal STP ST041 Site Services (Ingersoll Rand Air Compressor UP5 11-22 50H Intellisys Option Options Manual) Vendor Manual AIREND ASSEMBLY 22637219 Airend 22097208 Indicator, air restriction 39570999 Gasket 89265300 Filter assembly 54740386 Gasket 89295935 Hose 85581866 Tube assembly 95340683 Clamp 39494794 Gasket 22065890...
  • Page 31 Goodnal STP ST041 Site Services (Ingersoll Rand Air Compressor UP5 11-22 50H Intellisys Option Options Manual) Vendor Manual COOLING SYSTEM 22099873 Chute assembly 22099857 Shroud assembly 99295388 Cone, 18.5, 22kW / 15, 18.5kW HA 85584365 Foam 99295370 Cone, 11, 15kW / 11kW HA 54754296 Cover 22099865...

  • Page 32: Cooling System

    Goodnal STP ST041 Site Services (Ingersoll Rand Air Compressor UP5 11-22 50H Intellisys Option Options Manual) Vendor Manual COOLING SYSTEM 54753918 Cooler 96952122 Adaptor 18.5, 22kW / 15, 18.5kW HA 95938163 Elbow 22082499 Cooler 96952379 Adaptor 11, 15kW / 11kW HA 96737564 85561231 Hose assembly...

  • Page 33: Control Piping

    Goodnal STP ST041 Site Services (Ingersoll Rand Air Compressor UP5 11-22 50H Intellisys Option Options Manual) Vendor Manual CONTROL PIPING 39124813 Tube (Nylon) 96737564 85583367 Grommet 96743182 Screw 54472162 Conduit 39155346 22224976 Adaptor 39404165 ‘O’ Ring 96703756 39416128 Switch, temperature 96738828 Screw 39124821...

  • Page 34: Separation System T5744

    Goodnal STP ST041 Site Services (Ingersoll Rand Air Compressor UP5 11-22 50H Intellisys Option Options Manual) Vendor Manual SEPARATION SYSTEM 54728100 Tank, separator 54749247 Cartridge, separator (ASME U / LLOYDS) 95928214 Plug (For Non–Intellisys) 54728118 Tank, separator (CE–10/UM/CRN/SQL/UDT) 89209217 Elbow 95943635 Plug 54740444...

  • Page 35: Tank Assembly 50Hz

    Goodnal STP ST041 Site Services (Ingersoll Rand Air Compressor UP5 11-22 50H Intellisys Option Options Manual) Vendor Manual TANK ASSEMBLY – 50Hz 54766811 Tank 32341760 Bracket (500 LITRE) 95937520 Elbow 54766837 Tank 96728225 Adaptor (750 LITRE) 22062301 Reducer 22061386 Valve, ball 22062327 Adaptor 54579248...
  • Page 36 Goodnal STP ST041 Site Services (Ingersoll Rand Air Compressor UP5 11-22 50H Intellisys Option Options Manual) Vendor Manual INSTRUMENTATION AND ELECTRICAL SYSTEM Item Qty. Description Item Qty. Description 32342669 Decal 32342131 Hourmeter 54772058 Gauge 39237086 Gasket 32342180 Indicator (Red) 39127245 Screw 32342156 Indicator (Green)
  • Page 37 Goodnal STP ST041 Site Services (Ingersoll Rand Air Compressor UP5 11-22 50H Intellisys Option Options Manual) Vendor Manual INSTRUMENTATION AND ELECTRICAL SYSTEM 50 Hz STAR DELTA 400v 15 kW (11kW–HA) 22074439 Block, contact 22052229 Interlock 39252937 Block, end stop 22076350 Panel 22071823 Block, terminal...
  • Page 38 Goodnal STP ST041 Site Services (Ingersoll Rand Air Compressor UP5 11-22 50H Intellisys Option Options Manual) Vendor Manual INSTRUMENTATION AND ELECTRICAL SYSTEM 50 Hz STAR DELTA 550v 11, 22 kW (18.5kW–HA) 22074439 Block, contact 22052229 Interlock 39252937 Block, end stop 22076350 Panel 22071823...
  • Page 39 Goodnal STP ST041 Site Services (Ingersoll Rand Air Compressor UP5 11-22 50H Intellisys Option Options Manual) Vendor Manual INSTRUMENTATION AND ELECTRICAL SYSTEM C37/C23 50 Hz STAR DELTA 220v 15 kW (11kW–HA) 400v 18.5, 22 kW (15, 18.5 kW–HA) 22074439 Block, contact 22071815 Fuse 2A 500V...
  • Page 40 Goodnal STP ST041 Site Services (Ingersoll Rand Air Compressor UP5 11-22 50H Intellisys Option Options Manual) Vendor Manual INSTRUMENTATION AND ELECTRICAL SYSTEM C43/C37 50 Hz STAR DELTA 220v 18.5 kW (15kW–HA) 22074439 Block, contact 22071815 Fuse 2A 500V 39252937 Block, end stop 22052229 Interlock 22071823...
  • Page 41 Goodnal STP ST041 Site Services (Ingersoll Rand Air Compressor UP5 11-22 50H Intellisys Option Options Manual) Vendor Manual INSTRUMENTATION AND ELECTRICAL SYSTEM C60/C43 50 Hz STAR DELTA 220v 22 kW (18.5 kW–HA) 22074439 Block, contact 22071815 Fuse 2A 500V 39252937 Block, end stop 22052229 Interlock...
  • Page 42 Goodnal STP ST041 Site Services (Ingersoll Rand Air Compressor UP5 11-22 50H Intellisys Option Options Manual) Vendor Manual INSTRUMENTATION AND ELECTRICAL SYSTEM 50 Hz STAR DELT 380v 15kw (SIRC) 19002203 Revision B Item Qty. Description Item Qty. Description Back plate, 15kw non-intellisys 19002088 19001726 Relay, control...
  • Page 43 Goodnal STP ST041 Site Services (Ingersoll Rand Air Compressor UP5 11-22 50H Intellisys Option Options Manual) Vendor Manual INSTRUMENTATION AND ELECTRICAL SYSTEM 50 Hz STAR DELTA 380v 18.5-22kw (SIRC) 19002211 Revision B Item Description Item Description 19001965 Block, terminal (power in) 19011600 Trunking, slotted cable 19001973...

  • Page 44: Documentation

    Goodnal STP ST041 Site Services (Ingersoll Rand Air Compressor UP5 11-22 50H Intellisys Option Options Manual) Vendor Manual DOCUMENTATION Description 80445133 Manual, Operation and Maintenance 50Hz 80445141 Manual, Parts catalogue 50Hz 80445182 Manual, Options 50Hz Page 44 of 47 http://air.ingersollrand.com UP5 11, UP5 15, UP5 18, UP5 22 Q-Pulse Id VM413 Active 29/10/2013...
  • Page 45 Goodnal STP ST041 Site Services (Ingersoll Rand Air Compressor UP5 11-22 50H Intellisys Option Options Manual) Vendor Manual RECOMMENDED PARTS Description Description Start Up Kit Suggested Change – Every 8000 Hours / 2 years 38462743 Kit – Start up 22067177 Kit, inlet valve 50Hz 22064695...

  • Page 46: Recommended Parts

    Goodnal STP ST041 Site Services (Ingersoll Rand Air Compressor UP5 11-22 50H Intellisys Option Options Manual) Vendor Manual RECOMMENDED PARTS Service Items 92692284 Ultra Coolant 54740386 Gasket, bare spacer 54740378 Gasket, manifold 38459582 Ultra Coolant 39570999 Gasket, discharge adaptor 20 L 39494794 Gasket, inlet valve 92837095...
  • Page 47 Goodnal STP ST041 Site Services (Ingersoll Rand Air Compressor UP5 11-22 50H Intellisys Option Options Manual) Vendor Manual RECOMMENDED PARTS Voltage Specific Spares Star Delta 400V 15kW (11kW–HA) C43/C37 Star Delta 220V 18.5kW (15kW–HA) 550V 11–22kW (18.5kW–HA) 39250998 Contactors 39252036 Contactors 39251061 Contactor...

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Ssr up5 15Ssr up5 18Ssr up5 22

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