Johnson Controls York YH9FYC24BAH-A-X Service Manual

Johnson Controls York YH9FYC24BAH-A-X Service Manual

R-410a 60hz

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SERVICE MANUAL
High Wall Fixed
R-410A 60Hz
YH9FYC24BAH-A-X
Read this manual before installation and operation
Make sure that it is well kept for later reference

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Summary of Contents for Johnson Controls York YH9FYC24BAH-A-X

  • Page 1 SERVICE MANUAL High Wall Fixed R-410A 60Hz YH9FYC24BAH-A-X Read this manual before installation and operation Make sure that it is well kept for later reference...
  • Page 2: Table Of Contents

    Contents Contents 1. Introduction ....................1 2. Specifications..................7 3. Sensors list ....................8 4. Piping diagrams ..................9 5. Operation range ..................10 6. Wiring diagrams..................7. Dimensional drawings................8. Conter of gravity ................... 9. Installations ..................10. Service Diagnosis ................11. Performance and cerves diagrams............. Domestic air conditioner...
  • Page 3: Introduction

    Introduction 1. Introduction 1.2 Safety Cautions Be sure to read the following safety cautions before conducting repair work. The caution items are classified into “Warning” and “Caution”. The “Warning” items are especially important since they can lead to death or serious injury if they are not followed closely. The “Caution” items can also lead to serious accidents under some conditions if they are not followed.
  • Page 4 Introduction Warning Do not repair the electrical components with wet hands . Working on the equipment with wet hands can cause an electrical shock Do not clean the air conditioner by splashing water. Washing the unit with water can cause an electrical shock.
  • Page 5 Introduction Warning Be sure to use an exclusive power circuit for the equipment, and follow the technical standards related to the electrical equipment, the internal wiring regulations and the instruction manual for installation when conducting electrical work. Insufficient power circuit capacity and improper electrical work can cause an electrical shock or fire. Be sure to use the specified cable to connect between the indoor and outdoor units.
  • Page 6 Introduction Do not install the equipment in a place where there is a possibility of combustible gas leaks. If a combustible gas leaks and remains around the unit, it can cause a fire. Be sure to install the packing and seal on the installation frame properly. If the packing and seal are not installed properly, water can enter the room and wet the furniture and floor.
  • Page 7 Introduction Check the grounding, and repair it if the equipment is not properly grounded. Improper grounding can cause an electrical shock. Be sure to measure the insulation resistance after the repair, and make sure that the resistance is 1 M ohm or higher.
  • Page 8: Specifications

    Specification 2 Specifications NOMINAL DISTRIBUTION SYSTEM VOLTAGE NOMINAL CAPACITY and NOMINAL INPUT n i l 7.03 Capacity rated Btu/h 24000 Power Consumption(Rated) 2.81 ³ 2.6*10 ³ TECHNICAL SPECIFICATIONS-UNIT Dimensions W*D*H 810×288×688 Packaged W*D*H 949×406×760 Dimensions 45.6 50.8 Sound level ELECTRICAL SPECIFICATIONS n i l 10.9 Maximum running current...
  • Page 9: Sensors List

    Specification TECHNICAL SPECIFICATIONS-OTHERS Refrigerant type R410A Refrigerant charge Refrigerant Maximum allowable distance circuit between indoor an outdoor Maximum allowable level difference Refrigerant control Capillary liquid Piping connections 15.88 (external diameter) drain Heat insulation type Both liquid and Gas pipes Max. piping Length Max.
  • Page 10: Piping Diagrams

    Pinping diagrams Domestic air conditioner...
  • Page 11: Operation Range

    Operation range Domestic air conditioner...
  • Page 12: Wiring Diagrams

    Wiring diagrams 6.Wiring diagrams W IRING DIAGRAM OF OUTDOOR UNIT 0010556981 CAPACITOR MAGNETIC CONTACTOR COMPRESSOR ~ MOTOR OVERLOAD RELAY CAPACITOR ~ R Y/G TO INDOOR UNIT Y/G:yellow/green R:red BL:blue Y:yellow B:black BR:brown Note: Because of the difference of compressor, W :white the dotted line part may not exist.
  • Page 13: Dimensional Drawings

    Dimensinal drawings 7.Dimensional drawings 810mm 288mm 810mm 8.Center of gravity 810mm 288mm 338.3mm 113.7mm Domestic air conditioner...
  • Page 14: Installations

    Installations 9.Installations Preparation Selection of Installation Place Necessary Tools for Installation Indoor Unit Torque wrench Driver (17mm,22mm,26mm) Nipper Place, robust not causing vibration, where the body can be supported suf ciently. Hacksaw Pipe cutter Place, not affected by heat or steam generated in the vicinity, where inlet and outlet of the Hole core drill Flaring tool unit are not disturbed.
  • Page 15 Installations Installation of the Indoor Unit Drawing of pipe Floor fixing dimensions Floor fixing dimensions [ Rear piping ] of the outdoor unit of the outdoor unit (Unit:mm) Draw pipes and the drain hose, then fasten them with the adhesive tape (Unit:mm) [ Left ・...
  • Page 16 Installations Outdoor unit Installation of Outdoor Unit Drawing for the installation of indoor and outdoor units Install according to Connection of pipes Power cable: -mod 07-12: 3G1.0mm -mod 3G2.5mm To bend a pipe, give the roundness as large as possible not to crush the pipe , -mod 07-12: 3G1.0mm and the bending radius should be 30 to 40 mm or longer.
  • Page 17 Installations No gas leakage? On Drainage In case of gas leakage, tighten parts of pipe connection. If Please install the drain hose so as to be downward slope without fail. leakage stops, then proceed 6. steps Please don’t do the drainage as shown below. If it does not stop gas leakage, discharge whole refrigerants from the service port.
  • Page 18: Service Diagnosis

    Service diagnosis 10.Service Diagnosis 10.1 Problem Symptoms and Measures Symptom Check Item Details of Measure Check to make sure that the rated voltage is None of the units Check the power supply. supplied. operates Check the indoor PCB Check to make sure that the indoor PCB is broken Equipment operates but does Diagnosis...
  • Page 19 Service diagnosis 10.3 Error Codes and Description indoor display Code indication Reference Description Page indoor Room temperature sensor failure u l i Indoor Malfunction The code indication that is listed above is the main fault 10.3.1 Thermistor or Related Abnormality Indoor Display E1: Room temperature sensor failure E2: Heat-exchange sensor failure...
  • Page 20 Service diagnosis Thermistor resistance check method: Remove the connector of the thermistor on the PCB, and measure the resistance of thermistor using tester. The relationship between normal temperature and resistance is shown in the value of indoor thermistor. 10.3.2 EEPROM abnormal E4: indoor EEPROM error Indoor Display Method of...
  • Page 21 Service diagnosis Pull out the terminals on the indoor Check whether terminals mainboard and reinsert them. on indoor pcb is well? Electrify the machine again and turn it on in the cooling operation, Measure voltage between the positions 1and 3 of Terminal CN5 on the indoor PCB the voltage is about 90-220vac Measure whether there is voltage pulse(0-5VDC)
  • Page 22: Performance And Cerves Diagrams

    Performance and ceves diagrams performance curves cooling value-temerature table outdoor temp.(humidity 46%) indoor temp. DB/WB 18℃ 20℃ 25℃ 32℃ 35℃ 40℃ 43℃ 46℃ 4770 4720 7906 7082 6304 6149 5682 4218 18/12℃ 4871 4821 8070 7247 6694 6304 5837 4339 18/14℃...
  • Page 23 Performance and ceves diagrams performance curves power consumption value-temp.table outdoor temp.(humidity 46%) indoor temp. DB/WB 18℃ 20℃ 25℃ 32℃ 35℃ 40℃ 43℃ 46℃ 1011 1018 2685 2797 2877 3069 2893 1477 18/12℃ 1031 1045 2733 2845 2925 3133 3212 1509 18/14℃...
  • Page 24 Performance and ceves diagrams performance curves cooling discharge pressure.table outdoor temp. indoor temp. (humidity 46%) DB/WB 16℃ 19℃ 22℃ 15℃ 6189 6402 6616 25℃ 8280 8366 8536 30℃ 8280 8451 8536 35℃ 8366 8536 8793 40℃ 8451 8878 8878 45℃ 6528 6528 6779...
  • Page 25 Performance and ceves diagrams performance curves cooling suction pressure.table outdoor temp. indoor temp. (humidity 46%) DB/WB 16℃ 19℃ 22℃ 15℃ 2201 2277 2353 25℃ 2945 2975 3036 30℃ 2945 3005 3036 35℃ 2975 3036 3127 40℃ 3005 3157 3157 45℃ 2321 2321 2411...
  • Page 26 2015 Johnson Controls, Inc. www.johnsoncontrols.com Doc. No.: MH9FYCAH--151103 24...

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