Johnson Controls York YH9FYH18BAH-A-X Service Manual

Johnson Controls York YH9FYH18BAH-A-X Service Manual

High wall fixed

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SERVICE MANUAL
High Wall Fixed
R-410A 60Hz
YH9FYH18BAH-A-X
Read this manual before installation and operation
Make sure that it is well kept for later reference

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Summary of Contents for Johnson Controls York YH9FYH18BAH-A-X

  • Page 1 SERVICE MANUAL High Wall Fixed R-410A 60Hz YH9FYH18BAH-A-X Read this manual before installation and operation Make sure that it is well kept for later reference...
  • Page 2: Table Of Contents

    Contents Contents 1. Introduction ....................1 2. Specifications..................7 3. Sensors list ....................8 4. Piping diagrams ..................9 5. Operation range ..................10 6. Wiring diagrams..................7. Dimensional drawings................8. C nter of gravity ................... 9. Installations ..................10. Service Diagnosis ................11. Performance and c rves diagrams.............
  • Page 3: Introduction

    Introduction 1. Introduction 1.2 Safety Cautions Be sure to read the following safety cautions before conducting repair work. The caution items are classified into “Warning” and “Caution”. The “Warning” items are especially important since they can lead to death or serious injury if they are not followed closely. The “Caution” items can also lead to serious accidents under some conditions if they are not followed.
  • Page 4 Introduction Warning Do not repair the electrical components with wet hands . Working on the equipment with wet hands can cause an electrical shock Do not clean the air conditioner by splashing water. Washing the unit with water can cause an electrical shock.
  • Page 5 Introduction Warning Be sure to use an exclusive power circuit for the equipment, and follow the technical standards related to the electrical equipment, the internal wiring regulations and the instruction manual for installation when conducting electrical work. Insufficient power circuit capacity and improper electrical work can cause an electrical shock or fire. Be sure to use the specified cable to connect between the indoor and outdoor units.
  • Page 6 Introduction Do not install the equipment in a place where there is a possibility of combustible gas leaks. If a combustible gas leaks and remains around the unit, it can cause a fire. Be sure to install the packing and seal on the installation frame properly. If the packing and seal are not installed properly, water can enter the room and wet the furniture and floor.
  • Page 7 Introduction Check the grounding, and repair it if the equipment is not properly grounded. Improper grounding can cause an electrical shock. Be sure to measure the insulation resistance after the repair, and make sure that the resistance is 1 M ohm or higher.
  • Page 8: Specifications

    Specification 2 Specifications NOMINAL DISTRIBUTION SYSTEM VOLTAGE NOMINAL CAPACITY and NOMINAL INPUT n i l 5.27 5.27 Capacity rated Btu/h 18000 18000 Power Consumption(Rated) 1.87 1.87 2.81 2.81 ³ 2.0*10 ³ TECHNICAL SPECIFICATIONS-UNIT Dimensions W*D*H 780×245×640 Packaged W*D*H 920×351×720 Dimensions 37.6 32.6 Sound level...
  • Page 9: Sensors List

    Specification TECHNICAL SPECIFICATIONS-OTHERS Refrigerant type R410A Refrigerant charge Refrigerant Maximum allowable distance circuit between indoor an outdoor Maximum allowable level difference Refrigerant control Capillary liquid Piping connections 12.7 (external diameter) drain Heat insulation type Both liquid and Gas pipes Max. piping Length Max.
  • Page 10: Piping Diagrams

    Piping diagrams...
  • Page 11: Operation Range

    Operation range...
  • Page 12: Wiring Diagrams

    Wiring diagrams 6.Wiring diagrams NOTE: 1.See above for wiring of heat pump type. 2.There are no dotted lines on cool only type.(marked with @ ),Wire is connected from 4 (marked with @ @ )on terminal block to 1. 3.Some of cool only type terminal block only have 1 2 and but no the parts...
  • Page 13: Dimensional Drawings

    Dimensinal drawings 7.Dimensional drawings 780mm 245mm 780mm 8.Center of gravity 780mm 245mm 338.3mm 113.7mm...
  • Page 14: Installations

    Installations Preparation Selection of Installation Place Necessary Tools for Installation Appliance accessible to the general public. Torque wrench Driver Indoor Unit (17mm,22mm,26mm) Nipper Hacksaw Pipe cutter Place, robust not causing vibration, where the body can be supported suf ciently. Place, not affected by heat or steam generated in the vicinity, where inlet and outlet of the Hole core drill Flaring tool unit are not disturbed.
  • Page 15 Installations Installation of the Indoor Unit Drawing of pipe 184.3 184.3 [ Rear piping ] Floor fixing dimensions Floor fixing dimensions of the outdoor unit Draw pipes and the drain hose, then fasten them with the adhesive tape of the outdoor unit (Unit:mm) (Unit:mm) ・...
  • Page 16 Installations Outdoor unit Installation of Outdoor Unit Power cable: Drawing for the installation of indoor and outdoor units Install according to 3G2.5mm Connection of pipes -mod 3G2.5mm To bend a pipe, give the roundness as large as possible not to crush the pipe , Indoor unit and the bending radius should be 30 to 40 mm or longer.
  • Page 17 Installations No gas leakage? On Drainage In case of gas leakage, tighten parts of pipe connection. If Please install the drain hose so as to be downward slope without fail. leakage stops, then proceed 6. steps Please don’t do the drainage as shown below. If it does not stop gas leakage, discharge whole refrigerants from the service port.
  • Page 18 Installations No gas leakage? On Drainage In case of gas leakage, tighten parts of pipe connection. If Please install the drain hose so as to be downward slope without fail. leakage stops, then proceed 6. steps Please don’t do the drainage as shown below. If it does not stop gas leakage, discharge whole refrigerants from the service port.
  • Page 19: Service Diagnosis

    Service diagnosis 10.Service Diagnosis 10.1 Problem Symptoms and Measures Symptom Check Item Details of Measure Check to make sure that the rated voltage is Check the power supply. None of the units supplied. operates Check the indoor PCB Check to make sure that the indoor PCB is broken Equipment operates but does Diagnosis...
  • Page 20 Service diagnosis 10.3 Error Codes and Description indoor display Code indication Reference Description Page indoor Room temperature sensor failure u l i Indoor Malfunction The code indication that is listed above is the main fault 10.3.1 Thermistor or Related Abnormality Indoor Display E1: Room temperature sensor failure E2: Heat-exchange sensor failure...
  • Page 21 Service diagnosis Thermistor resistance check method: Remove the connector of the thermistor on the PCB, and measure the resistance of thermistor using tester. The relationship between normal temperature and resistance is shown in the value of indoor thermistor. 10.3.2 EEPROM abnormal E4: indoor EEPROM error Indoor Display Method of...
  • Page 22 Service diagnosis Pull out the terminals on the indoor Check whether terminals mainboard and reinsert them. on indoor pcb is well? Electrify the machine again and turn it on in the cooling operation, Measure voltage between the positions 1and 3 of Terminal CN5 on the indoor PCB the voltage is about 90-220vac Measure whether there is voltage pulse(0-5VDC)
  • Page 23: Performance And C Rves Diagrams

    Performance and c ves diagrams performance curves cooling value-temerature table outdoor temp.(humidity 46%) indoor temp. DB/WB 3576 3538 5926 5309 4726 4609 4259 3162 18/12 3651 3614 6050 5433 5018 4726 4376 3252 18/14 20/15 3727 3689 6173 5556 5134 4843 4493 3343...
  • Page 24 Performance and c es diagrams performance curves power consumption value-temp.table outdoor temp.(humidity 46%) indoor temp. DB/WB 2008 2092 2152 2295 2164 1105 18/12 2044 2128 2188 2343 2403 1128 18/14 2080 2164 2224 2379 2463 1152 20/15 22/16 2128 2200 2259 2403 2510...
  • Page 25 Performance and c es diagrams performance curves heating capacity and indoor/outdoor temp.table indoor temp.(humidity 46%) outdoor temp. DB/WB 3330 2530 2714 5119 4680 4317 6661 6039 5612 6371 5935 5382 5213 4945 4209 4794 4626 3850 4945 4786 3963 heating capacity and indoor/outdoor temp.curves 7000 6000 5000...
  • Page 26 Performance and c es diagrams performance curves power consumption value-temp.table indoor temp.(humidity 46%) outdoor temp. DB/WB 1600 1723 1883 1920 1895 2289 2166 2461 2609 1986 2187 2388 1140 1249 1359 heating capacity and indoor/outdoor temp.curves 2000 1800 1600 1400 1200 1000 outdoor tempe.(DB/WB)
  • Page 27 Performance and c es diagrams performance curves cooling discharge pressure.table outdoor temp. indoor temp. (humidity 46%) DB/WB 4639 4799 4959 6207 6271 6399 6207 6335 6399 6271 6399 6591 6335 6655 6655 4894 4894 5082 COOLING DISCHARGE PRESSURE 4000 3500 3000 2500 2000...
  • Page 28 Performance and c es diagrams performance curves cooling suction pressure.table outdoor temp. indoor temp. (humidity 46%) DB/WB 1646 1703 1760 2203 2225 2271 2203 2248 2271 2225 2271 2339 2248 2362 2362 1736 1736 1803 COOLING SUCTION PRESSURE 2850 2350 1850 1350 Outdoor Temp...
  • Page 29 Performance and c es diagrams performance curves Heating discharge pressure.table outdoor temp. indoor temp. (humidity 46%) DB/WB 5438 5675 5852 5556 5734 5911 5645 5793 5970 5734 5852 6029 5852 5911 6088 5662 5832 5916 4747 4888 4935 4548 4636 4680 HEATING DISCHARGE PRESSURE 4000...
  • Page 30 Performance and c es diagrams performance curves heating discharge pressure.table outdoor temp. indoor temp. (humidity 46%) DB/WB 1930 2014 2076 1972 2035 2097 2003 2055 2118 2035 2076 2139 2076 2097 2160 2009 2069 2099 1685 1735 1751 1614 1645 1661 HEATING SUCTION PRESSURE 2300...
  • Page 31 2015 Johnson Controls, Inc. www.johnsoncontrols.com Doc. No.: MH9FYHAH--151103 18...

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