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Terex Genie Z-135/70 Installation Instructions Manual
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Terex Genie Z-135/70 Installation Instructions Manual

Software update
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Dear valued customers, the firmware site has changed.
To complete this bulletin, install the most current version of the software.
1
Access the firmware website address below:
Link to Firmware site https://www.genielift.com/en/support/firmware
2
From the drop-down menu, select the model that is appropriate for your machine.
3
Locate and download the appropriate firmware/software file for your machine.
If you need assistance, contact your local Genie Product Support Team.
Mandatory Action Required

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Summary of Contents for Terex Genie Z-135/70

  • Page 1 Dear valued customers, the firmware site has changed. To complete this bulletin, install the most current version of the software. Access the firmware website address below: Link to Firmware site https://www.genielift.com/en/support/firmware From the drop-down menu, select the model that is appropriate for your machine. Locate and download the appropriate firmware/software file for your machine.

  • Page 2: Safety Notice

    Machines may remain in service while waiting for the kit, if a routine inspection and maintenance is performed on this circuit. Refer to Section 3 B-19 (Test the Safety Envelope Limit Switches) of the machine Service Manual P/N 106783. Terex Aerial Work Platforms, 18340 NE 76th Street Redmond WA 98052, Ph: 800-536-1800, 425-881-1800 1 of 4...
  • Page 3 Using the drop down arrow in the “Machine Model” select field, select “Z-135”. Click on the search button. Note: Do not select a “Controller Type” Terex Aerial Work Platforms, 18340 NE 76th Street Redmond WA 98052, Ph: 800-536-1800, 425-881-1800 2 of 4...
  • Page 4 Note: You can download the latest version of the service manual from the Genie website located at: http://www.genieindustries.com/en/service-support/manuals/index.htm To order parts: Machine owners with a valid Genie account can contact the Terex AWP parts department to place an order through one of the following: Genie Website: www.gogenielift.com...
  • Page 5 The labor and travel miles required to perform this inspection and installation are covered under the provisions of our LIMITED PRODUCT WARRANTY statement. Warranty claims can be submitted by paper claims, fax or email. If you need more information about filing a warranty claim, call Terex AWP Warranty department.
  • Page 6 List any machines that could not be inspected or repaired because of the following: Model & Serial Number Scrapped Exported Stolen Others (explain) Fax to: United States 877-738-7530 Canada 425-498-7530 All other locations 001-425-498-7530 Terex Aerial Work Platforms, 18340 NE 76th Street Redmond WA 98052, Ph: 800-536-1800, 425-881-1800...
  • Page 7 Installation Instructions Software Update Z-135/70 Part No. 214625 Rev E...
  • Page 8 Rev. E Instructions Introduction Introduction Tools Required: Computer or Laptop with Microsoft operating system XP or newer DB9 cable, female to male of suitable length (DB9F to DB9M) 7/16" wrench Observe and Obey: 7/16" socket  This procedure shall be completed by a person Ratchet trained and qualified on the repair of this machine.
  • Page 9 Rev. E Instructions Introduction The auto update software is designed to upload the Components of Kit 216863 calibration parameters of the machine, download Printing Instructions the software update and reload the calibration Genie part number 216864 parameters. This eliminates the need to recalibrate Qty.

  • Page 10: Software Version

    Rev. E Instructions Procedure Procedure Loading the Software onto a Perform this procedure on a flat level surface, with Computer or Laptop. the boom and jib in the stowed position. Turn on the computer or laptop. Software Version Note: If the WebGPI Auto Update Zip file has been downloaded from the website, unzip the file and Note: Before proceeding, verify the version of continue to step 3.
  • Page 11 Rev. E Instructions Procedure 11 Select I accept the License Agreement, then SCON Software Update select Next until the Installation begins. For machines with software version 1.00 or 1.11 12 When the installation is complete select The auto update software is designed to upload the Finish.
  • Page 12 Rev. E Instructions Procedure Click on the Update button. Select software file S0677200 from the application selection window and click OK. Note: If Check power and serial connection is displayed, confirm power is on at the TCON and The turn power off message will appear. check the connection between the laptop and the Push in the red Emergency Stop button and SCON.
  • Page 13 Rev. E Instructions Procedure 10 The turn power on message will appear. Pull 12 When the update is complete disconnect the laptop from Tee-Harness. Push in the red out the red Emergency Stop button and click Emergency Stop button, then pull it back out to save updates.
  • Page 14 Rev. E Instructions Procedure Click on the Update button. TCON Software Update For machines with all software versions The auto update software is designed to upload the calibration parameters of the machine, download the software update and reload the calibration parameters.
  • Page 15 Rev. E Instructions Procedure Select software file S0677202 from the The turn power off message will appear. application selection window and click OK. Push in the red Emergency Stop button and click OK. Note: Do not turn the power on until the power on message appears.
  • Page 16 Rev. E Instructions Procedure 10 The object files will begin to update. PCON Software Update For machines with all software versions The auto update software is designed to upload the calibration parameters of the machine, download the software update and reload the calibration parameters.
  • Page 17 Rev. E Instructions Procedure Click on the Update button. Select software file S0676201 from the application selection window and click OK. Note: If Check power and serial connection is displayed, confirm power is on at the PCON and The turn power off message will appear. check the connection between the laptop and the Push in the red Emergency Stop button at the PCON.
  • Page 18 Rev. E Instructions Procedure The turn power on message will appear. Pull 10 When the update is complete, disconnect the laptop from the PCON. Push in the red out the red Emergency Stop button at the Emergency Stop button, then pull it back out to platform and click OK.
  • Page 19 0097 150 459 7937 21 Fill out and sign the attached completion form Australia: 61 7 3456 4444 and fax or email to Terex AWP Warranty All other locations 001-425-881-1800 Department. This will serve as verification that you have completed Safety Notice 120007.
  • Page 20 Rev. E Instructions Procedure Disconnect the boom harness from the limit Limit Switch Rework switch harness. For machines with software version 1.00 Remove the two white weather plugs and set Locate and remove the primary boom cover aside. and set aside. Remove the secondary lock from the end of the connector and set aside.
  • Page 21 0039 075 941 8146 Iberica 0034 935 725 080 Scandinavia 0046 3157 5104 Middle East 0097 143 990 382 All other locations 0031 165 510 826 Email to: AWP.Warranty@terex.com Date: Company Name: Account # (if applicable): Address: (street) (city) (state, zip code) Phone: Please list the complete serial number (example: Z13505-111 or Z13511-1335).