Terex Genie Z-34/22N Operator's Manual
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Terex Genie Z-34/22N Operator's Manual

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Operator's Manual
Z
-34/22N
®
Z
-34/22DC
®
Serial Number Range
from Z34NF-17000
from Z34ND-1900
from Z34F-14000
CE
with
Maintenance
Information
Original Instructions
Seventh Edition
First Printing
Part No. 1297937GT

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Summary of Contents for Terex Genie Z-34/22N

  • Page 1 Operator's Manual Serial Number Range -34/22N ® from Z34NF-17000 from Z34ND-1900 -34/22DC ® from Z34F-14000 with Maintenance Information Original Instructions Seventh Edition First Printing Part No. 1297937GT...

  • Page 2: Table Of Contents

    Contents of EC Declaration of Conformity ..53 Copyright © 1996 Terex Corporation Seventh Edition: First Printing, February 2020 Genie and "Z" are registered trademarks of Terex South Dakota, Inc. in the U.S.A. and many other countries. Complies with EC Directive 2006/42/EC See EC Declaration of Conformity -34/22N •...

  • Page 3: Introduction

    Seventh Edition • First Printing Operator's Manual Introduction Intr oducti on About this manual Intended Use and Familiarization Guide Genie appreciates your choice of our machine for your application. Our number one priority is user The intended use of this machine is to lift personnel, safety, which is best achieved by our joint efforts.
  • Page 4 Seventh Edition • First Printing Operator's Manual Introduction Platform controls symbology and related Ground controls symbology and related machine movement: machine movement: Platform level swtich Platform level, jib boom up/down, primary boom extend/retract, primary boom Platform rotate switch up/down, and secondary boom retract/lower.
  • Page 5 Seventh Edition • First Printing Operator's Manual Introduction Bulletin Distribution and Contacting the Manufacturer Compliance At times it may be necessary to contact Genie. When you do, be ready to supply the model number Safety of product users is of paramount importance and serial number of your machine, along with your to Genie.
  • Page 6 Seventh Edition • First Printing Operator's Manual Introduction Safety Sign Maintenance Replace any missing or damaged safety signs. Keep operator safety in mind at all times. Use mild soap and water to clean safety signs. Do not use solvent-based cleaners because they may damage the safety sign material.
  • Page 7 Seventh Edition • First Printing Operator's Manual Introduction Hazard Classification Decals on this machine use symbols, color coding, and signal words to identify the following: Safety alert symbol—used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.

  • Page 8: Symbol And Hazard Pictorials Definitions

    Seventh Edition • First Printing Operator's Manual Symbol and Hazard Pictorials Definitions Symbol and H az ard Pictorials Definiti ons Fire hazard Explosion hazard Explosion hazard Do not use ether or No smoking. other high energy No flame. starting aids on Stop engine.
  • Page 9 Seventh Edition • First Printing Operator's Manual Symbol and Hazard Pictorials Definitions Tie-down point Lifting point Platform tie-down Lifting & tie down Lanyard anchorage instructions instructions points Corrosive acid. Color coded direction Runaway hazard Collision hazard Collision hazard arrows Electrocution hazard Avoid contact Disconnect battery Voltage rating for...

  • Page 10: General Safety

    Seventh Edition • First Printing Operator's Manual General Safety Gener al Safety -34/22N • Z ® ® -34/22DC Part No. 1297937GT...
  • Page 11 Seventh Edition • First Printing Operator's Manual General Safety These decals are model, option or configuration specific. These decals are installed on both sides of chassis. -34/22N • Z ® ® Part No. 1297937GT -34/22DC...

  • Page 12: Personal Safety

    Seventh Edition • First Printing Operator's Manual Personal Safety Pers onal Safety Personal Fall Protection Personal fall protection equipment (PFPE) is required when operating this machine. Occupants must wear a safety belt or harness in accordance with governmental regulations. Attach the lanyard to the anchor provided in the platform.

  • Page 13: Work Area Safety

    Seventh Edition • First Printing Operator's Manual Work Area Safety Wor k Ar ea Safety Tip-over Hazards Electrocution Hazards Occupants, equipment and materials shall not This machine is not electrically insulated and will exceed the maximum platform capacity. not provide protection from contact with or proximity to electrical current.
  • Page 14 Seventh Edition • First Printing Operator's Manual Work Area Safety Do not depend on the tilt alarm as a level indicator. Do not alter or disable the limit switches. The tilt alarm sounds in the platform only when the Do not drive over 0.7 mph/1 km/h with the primary machine is on a severe slope.
  • Page 15 Seventh Edition • First Printing Operator's Manual Work Area Safety Do not transport tools and materials unless they are Do not push off or pull evenly distributed and can be safely handled by toward any object outside person(s) in the platform. of the platform.
  • Page 16 Seventh Edition • First Printing Operator's Manual Work Area Safety Operation on Slopes Hazards Fall Hazards Do not drive the machine on a slope that exceeds Occupants must wear a the maximum uphill, downhill or side slope rating of safety belt or harness in the machine.
  • Page 17 Seventh Edition • First Printing Operator's Manual Work Area Safety Collision Hazards Observe and use the color-coded direction arrows on the platform controls and drive chassis for drive Be aware of limited sight and steer functions. distance and blind spots when driving or operating.
  • Page 18 Seventh Edition • First Printing Operator's Manual Work Area Safety Bodily Injury Hazard Damaged Machine Hazards Do not operate the machine with a hydraulic oil or Do not use a damaged or malfunctioning machine. air leak. An air leak or hydraulic leak can penetrate Conduct a thorough pre-operation inspection of the and/or burn skin.
  • Page 19 Seventh Edition • First Printing Operator's Manual Work Area Safety Battery Safety Component Damage Hazard Do not use any battery charger greater than 48V to Burn Hazards charge the batteries. Batteries contain acid. Always wear protective Both battery packs must be charged together. clothing and eye wear when working with batteries.
  • Page 20 Seventh Edition • First Printing Operator's Manual Work Area Safety Contact Alarm Safety Lockout After Each Use Read, understand and obey all warnings and Select a safe parking location—firm level instructions provided with the contact alarm. surface, clear of obstruction and traffic. Retract and lower the boom to the stowed Do not exceed the rated platform capacity.

  • Page 21: Legend

    Seventh Edition • First Printing Operator's Manual Legend Leg end Non-steer tire Jib boom Battery box Platform controls Steer tire 10 Platform Power to charger (between steer tires) 11 Lanyard anchorage points Ground controls 12 Sliding mid-rail Secondary boom 13 Manual storage container Primary boom 14 Foot switch -34/22N •...

  • Page 22: Controls

    Seventh Edition • First Printing Operator's Manual Controls Controls The ground control station is to be used as a means to raise the platform for storage purposes and for function tests. The ground control station can be used in the event of an emergency to rescue an incapacitated person in the platform.
  • Page 23 Seventh Edition • First Printing Operator's Manual Controls Platform Control Panel Drive enable switch 11 Proportional control handle for drive function and thumb rocker for steer function Drive enable indicator light 12 Platform overload indicator light (if equipped) Auxiliary power switch 13 Function Override - Aircraft Protection Package (if Platform level switch equipped)

  • Page 24: Inspections

    Seventh Edition • First Printing Operator's Manual Inspections Ins pections Pre-operation Inspection Fundamentals It is the responsibility of the operator to perform a pre-operation inspection and routine maintenance. The pre-operation inspection is a visual inspection performed by the operator prior to each work shift. Do Not Operate Unless: The inspection is designed to discover if anything is apparently wrong with a machine before the...
  • Page 25 Seventh Edition • First Printing Operator's Manual Inspections Pre-operation Inspection Check entire machine for:  Cracks in welds or structural components  Be sure that the operator’s, safety and  Dents or damage to machine responsibilities manuals are complete, legible and in the storage container located in the ...
  • Page 26 Seventh Edition • First Printing Operator's Manual Inspections Function Test Fundamentals The function tests are designed to discover any malfunctions before the machine is put into service. The operator must follow the step-by-step instructions to test all machine functions. A malfunctioning machine must never be used. If malfunctions are discovered, the machine must be Do Not Operate Unless: tagged and removed from service.
  • Page 27 Seventh Edition • First Printing Operator's Manual Inspections At the Ground Controls Test the Tilt Sensor Select a test area that is firm, level and free of Turn the key switch to hazards. platform control. Pull out the platform red Emergency Turn the key switch to ground control.
  • Page 28 Seventh Edition • First Printing Operator's Manual Inspections Test Machine Functions At the Platform Controls 22 Press down the foot switch. 14 Turn the key switch to platform control. 23 Activate each machine function control handle 15 Pull out the red Emergency Stop button to the or toggle switch.
  • Page 29 Seventh Edition • First Printing Operator's Manual Inspections Test Drive and Braking Test the Drive Enable System 27 Press down the foot switch. 30 Press down the foot switch and lower the boom to the stowed position. 28 Slowly move the drive control handle in the direction indicated by the blue arrow on the 31 Rotate the turntable until the primary boom control panel until the machine begins to move,...
  • Page 30 Seventh Edition • First Printing Operator's Manual Inspections Test Limited Drive Speed Test Drive Tilt Cutout, Z-34N & Z-34 DC 34 Press down the foot switch. 44 Press down the foot switch. 35 Raise the primary boom approximately 1 ft / 45 With the boom fully stowed, drive the machine 30 cm.
  • Page 31 Seventh Edition • First Printing Operator's Manual Inspections 52 Return to level ground and stow the boom. 60 Lower the primary boom to the stowed position or drive in the opposite direction. 53 With the boom fully stowed, drive the machine onto a slope where the chassis pitch angle is Result: The machine should drive.
  • Page 32 Seventh Edition • First Printing Operator's Manual Inspections Test Aircraft Protection Package Test the Contact Alarm (if equipped) (if equipped) 74 Do not activate the foot switch and press on the contact alarm cable to release the actuator Note: Two people may be required to perform this from the switch socket.
  • Page 33 Seventh Edition • First Printing Operator's Manual Inspections Test Auxiliary Power 78 Operate each machine function. 81 Pull out the red Emergency Stop button to the Result: All machine functions should not on position. operate. 82 Press down the foot switch. 79 Insert the actuator into the switch socket.
  • Page 34 Seventh Edition • First Printing Operator's Manual Inspections Do Not Operate Unless:  You learn and practice the principles of safe machine operation contained in this operator’s manual. 1 Avoid hazardous situations. 2 Always perform a pre-operation inspection. 3 Always perform function tests prior to use. 4 Inspect the workplace.
  • Page 35 Seventh Edition • First Printing Operator's Manual Inspections Workplace Inspection Workplace Inspection Checklist Fundamentals Be aware of and avoid the following hazardous situations: The workplace inspection helps the operator determine if the workplace is suitable for safe  drop-offs or holes machine operation.
  • Page 36 Seventh Edition • First Printing Operator's Manual Inspections Inspection for Decals with Part No. Decal Description Label – Tip-over Hazard, Tires** Symbols 114249 Label – Tip-over Hazard, Limit Switches 114252 Determine whether the decals on your machine Label – Electrocution Hazard, Plug 114334 have words or symbols.
  • Page 37 Seventh Edition • First Printing Operator's Manual Inspections -34/22N • Z ® ® Part No. 1297937GT -34/22DC...

  • Page 38: Operating Instructions

    Seventh Edition • First Printing Operator's Manual Operating Instructions Operati ng Instr ucti ons Fundamentals The Operating Instructions section provides instructions for each aspect of machine operation. It is the operator’s responsibility to follow all the safety rules and instructions in the operator’s, safety, and responsibilities manuals.
  • Page 39 Seventh Edition • First Printing Operator's Manual Operating Instructions Emergency Stop Operation from Ground Push in the red Emergency Stop button to the off Be sure both battery packs are connected position at the ground controls or the platform before operating the machine. controls to stop all functions.
  • Page 40 Seventh Edition • First Printing Operator's Manual Operating Instructions To Drive Operation from Platform Press down the foot switch. Be sure both battery packs are connected before operating the machine. Increase speed: Slowly move the control handle off center. Turn the key switch to platform control. Decrease speed: Slowly move the control Pull out both ground and platform red handle toward center.
  • Page 41 Seventh Edition • First Printing Operator's Manual Operating Instructions Driving on a slope To determine the slope grade: Determine the uphill, downhill and side slope Measure the slope with a digital inclinometer OR ratings for the machine and determine the slope use the following procedure.
  • Page 42 Seventh Edition • First Printing Operator's Manual Operating Instructions Drive Enable Machine Not Level Indicator Light Light on indicates that the boom If the tilt alarm sounds when the has moved just past either platform is raised, use extreme non-steer wheel and the drive caution.
  • Page 43 Seventh Edition • First Printing Operator's Manual Operating Instructions Tilt Sensor Activation Settings Platform Overload Indicator Light Model Chassis Angle (side Chassis Angle Light flashing indicates the to side) (front to back) platform is overloaded and no functions will operate. 4.5°...
  • Page 44 Seventh Edition • First Printing Operator's Manual Operating Instructions Contact Alarm (if equipped) After Each Use The contact alarm is designed to alert ground Select a safe parking location—firm level personnel when an operator makes contact with the surface, clear of obstruction and traffic. platform control panel, interrupting boom Lower the boom to the stowed position.
  • Page 45 Seventh Edition • First Printing Operator's Manual Operating Instructions Standard Batteries Remove the battery vent caps and check the battery acid level. If necessary, add only enough distilled water to cover the plates. Do not overfill prior to the charge cycle. Replace the battery vent caps.

  • Page 46: Transport And Lifting Instructions

    Seventh Edition • First Printing Operator's Manual Transport and Lifting Instructions Trans port and Lifti ng Instr ucti ons  Be sure the turntable is secured with the turntable rotation lock before transporting. Be sure to unlock the turntable for operation. ...
  • Page 47 Seventh Edition • First Printing Operator's Manual Transport and Lifting Instructions Free-wheel Configuration for Securing to Truck or Trailer for Winching Transit Chock the wheels to prevent the machine from Always chock the machine wheels in preparation rolling. for transport. Turn the key switch to the off position and remove Release the the key before transporting.
  • Page 48 Seventh Edition • First Printing Operator's Manual Transport and Lifting Instructions Securing the Platform Make sure the jib and platform are in the stowed position. Place a block under the edge of the platform beneath the platform entry. Secure the platform with a nylon strap placed over the platform mount near the platform rotator (see below).
  • Page 49 Seventh Edition • First Printing Operator's Manual Transport and Lifting Instructions Lifting Instructions Fully lower and retract the boom. Fully lower the jib. Remove all loose items on the machine. Determine the center of gravity of your machine using the table and the picture on this page. Observe and Obey: Attach the rigging only to the designated lifting points on the machine.

  • Page 50: Maintenance

    Seventh Edition • First Printing Operator's Manual Maintenance Maintenanc e Check the Hydraulic Oil Level Maintaining the hydraulic oil at the proper level is essential to machine operation. Improper hydraulic oil levels can damage hydraulic components. Daily Observe and Obey: checks allow the inspector to identify changes in oil level that might indicate the presence of hydraulic ...
  • Page 51 Seventh Edition • First Printing Operator's Manual Maintenance Check the Batteries Scheduled Maintenance Maintenance performed quarterly, annually and every two years must be completed by a person trained and qualified to perform maintenance on Proper battery condition is essential to good this machine according to the procedures found in machine performance and operational safety.

  • Page 52: Specifications

    Seventh Edition • First Printing Operator's Manual Specifications Specific ati ons Z-34/22N Platform leveling self-leveling Height, working maximum 40 ft 6 in 12.5 m Platform rotation 160° Height, platform maximum 34 ft 6 in 10.5 m AC outlet in platform Standard Height, stowed maximum 6 ft 7 in...
  • Page 53 Seventh Edition • First Printing Operator's Manual Specifications Z-34/22DC Platform leveling self-leveling Height, working maximum 40 ft 6 in 12.5 m Platform rotation 160° Height, platform maximum 34 ft 6 in 10.5 m AC outlet in platform Standard Height, stowed maximum 6 ft 7 in Hydraulic pressure, maximum (boom 3200 psi...
  • Page 54 Seventh Edition • First Printing Operator's Manual Specifications Range of Motion Chart Max Height Max Reach 35 ft 10.6 m 0 ft 30 ft 9.1 m 5 ft 1.5 m 25 ft 7.6 m 10 ft 20 ft 6.1 m 15 ft 4.6 m 15 ft...

  • Page 55: Contents Of Ec Declaration Of Conformity

    Seventh Edition • First Printing Operator's Manual Contents of EC Declaration of Conformity Contents of EC Declar ation of Conformi ty <Manufacturer’s name> hereby declares that the machinery described below complies with the provisions of the following Directives: 1. EC Directive 2006/42/EC, Machinery Directive, under consideration of harmonized European standard EN280 as described in EC type-examination certificate <variable field>...

This manual is also suitable for:

Genie z-34/22dcZ34nf-17000Z34nd-1900Z34f-14000

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