Trane TRACER SUMMIT Hardware And Software Installation

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Hardware and Software
Installation
TRACER SUMMIT
Version 17
BMTX-SVN01C-EN

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  • Page 1 Hardware and Software Installation TRACER SUMMIT ™ Version 17 BMTX-SVN01C-EN...
  • Page 3 Hardware and Software Installation Tracer Summit ™ Version 17 BMTX-SVN01C-EN Tracer Summit Version 17 June 2006...
  • Page 4 BMTX-SVN01C-EN...
  • Page 5 Although Trane has tested the system described in this guide, no guarantee is offered that the system is error free. Trane reserves the right to revise this publication at any time and to make changes to its content without obligation to notify any per- son of such revision or change.
  • Page 6 Added “Professional” to all instances of “Windows XP” and “Windows 2000. ” Note: This printed document is accurate as of its publication date. Electronic versions, available through Trane's e-library or at mytranecontrols.com, may be more current (displaying newer dates and higher revision levels).
  • Page 7 NOTICE: Warnings and Cautions appear at appropriate sections throughout this manual. Read these carefully: WARNING Indicates a potentially hazardous situation, which, if not avoided, could result in death or serious injury. CAUTION Indicates a potentially hazardous situation, which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices.
  • Page 8 BMTX-SVN01C-EN...
  • Page 9: Table Of Contents

    Contents Chapter 1 Tracer Summit system overview ....1 The BMTX BCU (enhanced BCU) ....... 1 Before installation.
  • Page 10 Zone sensor communication stubs on Comm5 links ... 53 Chapter 6 UCMs supported by Tracer Summit systems . . . 55 Isolated Comm3 UCMs ........55 Wiring requirements.
  • Page 11 Tracer VV550/VV551 controllers ......76 Trane Europe chiller interface ......77 TUC: Terminal unit controller .
  • Page 12 Professional or Windows 2000 Professional ....108 Uninstalling Tracer Summit ........109 Configuring BCUs for BACnet/IP communications.
  • Page 13: Chapter 1 Tracer Summit System Overview

    The information in this guide related to the BCU applies specifically to the BMTX BCU (sometimes referred to as the enhanced BCU). For infor- mation about the BMTW BCU (sometimes referred to as the modular BCU) or the BMTS BCU, see the Tracer Summit Hardware and Software Installation guide. Before installation •...
  • Page 14 Chapter 1 Tracer Summit system overview Figure 1. Example of a typical Tracer Summit system architecture BMTX-SVN01C-EN...
  • Page 15: Bmtx Bcu Components

    BMTX BCU components BMTX BCU components A BCU provides centralized building control through communication with unit control modules (UCMs), PC Workstations, and other BCUs to exe- cute all application programs. The BMTX BCU consists of a main circuit board and a termination board (see Figure 2 on page 4) both housed in a NEMA-1-rated enclosure.
  • Page 16 Chapter 1 Tracer Summit system overview Figure 2 shows the main circuit board and the termination board installed in the enclosure. Figure 2. Tracer Summit BMTX BCU board components Main circuit board Termination board Address DIP switch 24 Vac power...
  • Page 17: Ucm Communication Links

    BMTX BCU on-board modem For remote communication, the on-board modem is the only modem sup- ported (see Figure 2 on page 4). Trane reserves the right to support only specified modems, because modem specifications are subject to change. This ensures proper operation and helps facilitate technical support if communication failures occur.
  • Page 18: Pc Workstation Requirements

    Tracer Summit software. Hardware requirements The minimum hardware requirements for a PC Workstation running Tracer Summit standard software by itself, or along with the optional Tracer 100/Tracker Communications Package or the Building Communi- cations Package: Pentium 233 MHz processor •...
  • Page 19: Inspection Upon Receipt

    Inspection upon receipt Inspection upon receipt Tracer Summit BCUs ship pre-configured from the factory based on the model number ordered. Refer to Table 3 on page 11. BCUs may include the following: • Optional BCU operator display Optional modem •...
  • Page 20: Bmtx Bcu Parts List

    Chapter 1 Tracer Summit system overview BMTX BCU parts list Table 1 gives a complete list of BMTX BCU parts by item number. Figure 3 on page 9 illustrates each part, showing corresponding item numbers. Table 2 describes how to use a model number for ordering a BMTX BCU.
  • Page 21 BMTX BCU parts list Figure 3. BMTX BCU parts 4: Cover, without operator display 5: Cover with 1: Main logic board, operator display with modem, includes CE 3: Modem card does enclosure; 6: Operator display not include CE includes item 8 cable enclosure 2: (option) Main...
  • Page 22: Bmtx Bcu Model Numbers

    Chapter 1 Tracer Summit system overview BMTX BCU model numbers All Trane products are identified by a multicharacter model number that precisely identifies a unit according to its parts. This number is located on the BCU name plate. Its use enables installing contractors, owner/opera- tors, and service technicians to determine components, operation, and options for a particular system.
  • Page 23 Table 3. BMTX BCU model number explanation Model number example: BMTX001AAB000 Model Digits Description number 1,2,3,4 BMTX Tracer Summit BMTX (enhanced BCU) 5,6,7 Capacity 120 V 230 V, CE marked Frame mount, CE marked 120 V, UL-864-UUKL Frame mount, UL listed...
  • Page 24 Chapter 1 Tracer Summit system overview BMTX-SVN01C-EN...
  • Page 25: Chapter 2 Modem Installation

    Chapter 2 Modem installation The BMTX BCU ships with the optional modem card installed, if it was ordered with the BCU. If ordered later, it needs to be installed. Refer to the following procedures for installation. Note: A replacement service part for the BMTX main circuit board is shipped with the plastic base (top frame) already assembled.
  • Page 26: Installing The Modem On 230 V Systems (International)

    Chapter 2 Modem installation Figure 4. BMTX BCU with modem installed on 120 V system Main circuit board Termination board 24 Vac power connector Modem card Spacer Modem, phone line connector Installing the modem on 230 V systems (international) Install the modem as follows (see Figure 5 on page 15 and Figure 6 on page 16): 1.
  • Page 27 Installing the modem on 230 V systems (international) 8. Gently press the modem card down onto the spacer. Take care to line up all the pins on both sides of the card. Note: One pin on the card will not mate with a socket connection. 9.
  • Page 28 Chapter 2 Modem installation Figure 6. Exploded view of BMTX BCU showing modem installation parts for a 230 V system Modem cover Stand-offs (2) Modem Modem cover screws (4) Spacer Shield Main circuit board Frame BMTX-SVN01C-EN...
  • Page 29: Chapter 3 Bmtx Bcu Mounting, Installing, And Power Wiring

    Selecting a mounting location Make sure that the location meets the operating environment require- ments and clearance requirements described in this chapter. A BCU must be installed indoors. Trane recommends locating it: Near the controlled equipment to reduce wiring costs •...
  • Page 30 Chapter 3 BMTX BCU mounting, installing, and power wiring Table 4. Operating environment specifications Temperature From 32°F to 122°F (0°C to 50°C) Humidity 10–90% non-condensing Power requirements North America or other: 120 Vac or 230 Vac, 1 A maximum, 1 phase, 50 or 60 Hz Weight Mounting surface must be able to support 60 lb (28 kg) Dimensions...
  • Page 31: Clearances

    Clearances Clearances Make sure that the mounting location has enough room to meet the mini- mum clearances shown in Figure 8. Figure 8. Minimum clearances for the BMTX BCU enclosure 12 in. (30 cm) 24 in. (60 cm) 12 in. (30 cm) to fully open door 12 in.
  • Page 32: Mounting The Back Of The Enclosure

    Chapter 3 BMTX BCU mounting, installing, and power wiring Mounting the back of the enclosure The back of the enclosure is shipped with the termination board installed inside it. IMPORTANT The termination board should be shipped with the grounding screw installed.
  • Page 33: Wiring High-Voltage Ac Power

    Wiring high-voltage ac power Wiring high-voltage ac power Verifying model number for local power requirements Table 2 on page 10 lists the available BMTX BCU models. You can find the model number on the shipping label or on the product label inside the enclosure.
  • Page 34 Chapter 3 BMTX BCU mounting, installing, and power wiring 1. Lock open the supply-power disconnect switch. 2. At the top-right corner of the enclosure, remove the knockout for ½ in (13 mm) conduit. 3. Open or remove the enclosure door if it has already installed. 4.
  • Page 35: Wiring Binary Inputs

    Wiring binary inputs Wiring binary inputs For binary input wiring, see Chapter 4, “BMTX BCU binary inputs.” UCM wiring For UCM wiring, see Chapter 5, “UCM communication link wiring and topology.” Connecting the main circuit board The main circuit board is attached to a plastic frame. It is shipped separately.
  • Page 36 Chapter 3 BMTX BCU mounting, installing, and power wiring 3. Connect the circuit board’s 60-pin ribbon cable to the termination board’s 60-pin slot. The connector is keyed to the slot. If you have difficulty connecting it, make sure that the key is lined up with the slot. 4.
  • Page 37 Connecting the main circuit board Figure 13. Cable connector and LED display locations 24 Vac power connector Seven-segment LED display Modem card (optional) Modem, phone line connector Operator-display connector Ethernet connector BMTX-SVN01C-EN...
  • Page 38: Installing The Door

    Chapter 3 BMTX BCU mounting, installing, and power wiring Installing the door To install the enclosure door: 1. Unpack the door and check for missing or damaged parts. Check to make sure that the magnetic latches and touch screen (if ordered) are installed.
  • Page 39: Chapter 4 Bmtx Bcu Binary Inputs

    Chapter 4 BMTX BCU binary inputs The BMTX BCU supports two binary inputs, which are wired to the ter- mination board. The inputs can be used for the following types of binary devices: Binary, including momentary contact switches (normally open), and •...
  • Page 40: Wiring Binary Inputs

    Chapter 4 BMTX BCU binary inputs Wiring binary inputs To wire a binary input, follow these procedures (refer to Figure 15): 1. Connect the signal wire to either BIP1 or BIP2 at TB6. 2. Connect the common wire to the GND terminal that is directly beneath the terminal holding the signal wire.
  • Page 41: Check-Out Procedure For Binary Inputs

    Check-out procedure for binary inputs Check-out procedure for binary inputs To test inputs for proper binary input operation, you need the following tools: Digital multimeter • Small flat-tip screwdriver • IMPORTANT Perform this test before providing power to the termination board or installing the main circuit board.
  • Page 42 Chapter 4 BMTX BCU binary inputs BMTX-SVN01C-EN...
  • Page 43: Chapter 5 Ucm Communication Link Wiring And Topology

    Two Comm4 links One Comm5 link • Figure 16 on page 32 shows a Tracer Summit system with representative types of supported UCMs wired to the appropriate communication link. Note: Part numbers listed in this chapter were current at the time of publication.
  • Page 44 Chapter 5 UCM communication link wiring and topology Figure 16. Tracer Summit system showing supported UCMs wired to communication links BMTX-SVN01C-EN...
  • Page 45 UCM object quantity of quantity of link type UCMs/link UCMs/BMTX Isolated Comm3 LCP* RTA-RTW Scroll chiller (CGA/CGW/CGAF) † Trane Europe chiller Voyager Comm4 Horizon absorption chiller IntelliPak UCP2 UPCM VAV II/III/IV VAV wireless receiver Voyager Comm5 Tracer Loop Controller Discharge Air Controller...
  • Page 46: Ucm Communication Link Locations

    Chapter 5 UCM communication link wiring and topology UCM communication link locations Figure 17 shows the communication link wiring locations on the BMTX BCU termination board. Figure 17. UCM communication link locations Termination board Iso Comm3 Comm4 Comm4 Comm5 BMTX-SVN01C-EN...
  • Page 47: Comm3/Comm4 Wiring

    Comm3/Comm4 wiring Comm3/Comm4 wiring A Tracer Summit Comm3 and Comm4 wiring is low voltage Class 2 and must be field-supplied and installed in compliance with NEC and local codes. The wire must be low-capacitance, 18-gauge, shielded, twisted pair with stranded, tinned-copper conductors. Wire capacitance (measured in picofarads/foot [pF/ft] or picofarads/meter [pF/m]) between conductors must be 23±2 pF/ft (72±6 pF/m).
  • Page 48: Comm3/Comm4 Wiring Procedure

    3. Attach the other end of communication link wiring to the UCM, observing polarity (not required for Comm3, but recommended). For information about the specific UCM you are wiring, see Chapter 6, “UCMs supported by Tracer Summit systems.”. Note: If polarity is reversed and the BCU is connected and configured, the yellow Comm LED on Comm4 UCMs will stay On solid.
  • Page 49 Comm3/Comm4 wiring Figure 18. Daisy-chain configuration for Comm3/Comm4 wiring (Comm3 shown) * If required (see “Resistance termination for Comm3 links” on page 39). BMTX-SVN01C-EN...
  • Page 50 Chapter 5 UCM communication link wiring and topology Figure 19. Branch configuration for Comm3/Comm4 wiring (Comm3 shown) Figure Note: For Comm3 communication, termination resistors (270–330 Ω) may be needed on the devices at the end of each branch. BMTX-SVN01C-EN...
  • Page 51: Resistance Termination For Comm3 Links

    EMI/RFI, voltage conduc- tors, and ground loops. Trane requires duplex, 62.5 μm core glass fiber-optic cable with ST con- nectors, which comes in a variety of types for specific applications, such as indoor, outdoor, burial, aerial, and duct. You can order fiber-optic cable, fiber-optic modems, ST-type crimp connectors, epoxy connectors, and other accessories from approved suppliers in the Trane Buying Group.
  • Page 52 Chapter 5 UCM communication link wiring and topology Each fiber-optic port has two connections, one for transmitting informa- tion and one for receiving information. An illustration of a D2300 and the connections to it is provided in Figure 20. The D1300 looks like the D2300 shown in this figure, but it has only one fiber-optic port.
  • Page 53 Comm3/Comm4 wiring 5. Connect the terminated fibers to the modem, one to DATA REC and one to DATA XTMR. 6. In Building B, mount another modem on the wall using the four mounting screw homes on the case. 7. Repeat steps 2 through 4. 8.
  • Page 54 A termination or splice can vary from 0.5–2 dB loss. A clean splice results in increased performance. The fiber-optic modem supported by Trane has a power budget of 14 dB (D1300) or 13 dB (D2300) between 32°F and 140°F (0°C and 60°C). This is the acceptable temperature range specified for the BCU.
  • Page 55: Comm5 Wiring

    Comm5 wiring Comm5 wiring Tracer Summit Comm5 wiring is low voltage Class 2 and must be field- supplied and installed in compliance with NEC and local codes. For ease of installation, the recommended wire is low-capacitance, 22-gauge, Level 4, unshielded, twisted-pair. Existing sites that have already been wired with low-capacitance, 18-gauge, shielded, twisted-pair with stranded, tinned-copper conductors (Trane-approved, purple-jacketed wire) don’t...
  • Page 56: Comm5 Wiring Procedure

    Chapter 5 UCM communication link wiring and topology Comm5 wiring procedure To connect communication wiring (see Figure 22), follow this procedure. Note: On existing sites that use shielded wire, refer to Table 24 on page 47 for an illustration showing proper shield termination. Termination resistors must be wired to the first and last devices on a Comm5 communication link.
  • Page 57 Comm5 wiring Figure 22. Daisy-chain configuration for Comm 5 wiring BMTX-SVN01C-EN...
  • Page 58 Chapter 5 UCM communication link wiring and topology Figure 23. Daisy-chain configuration for Comm5 wiring using a repeater BMTX-SVN01C-EN...
  • Page 59 Comm5 wiring Figure 24. Shield termination for existing sites using the Trane- approved, purple-jacketed, shielded wire for Comm5 links BMTX-SVN01C-EN...
  • Page 60: Resistance Termination For Comm5 Links

    • the repeater requires termination resistors (see “Comm5 repeater” on page 48 and Figure 23 on page 46). Trane recommends that only one type of wire be used for the Comm5 • communication link. A set of as-built drawings or a map of the communication wire layout •...
  • Page 61: Fiber-Optic Wiring For Comm5 Links

    Repeater connections Follow these guidelines when using a repeater: Refer to Figure 22 on page 45 (Figure 23 on page 46 for Trane- • approved, purple-jacketed wire) for an example of using a repeater to create an extended daisy-chain configuration.
  • Page 62 Chapter 5 UCM communication link wiring and topology Fiber-optic modems A Comm5 media converter/repeater (CBL 75090-4) connects a LonWorks (FTT-10, 78 kb/s) twisted pair network to the LonWorks (1.25 Mb/s) fiber optic network. These devices convert the electrical signals from a twisted pair of wires to optical signals, which are sent over the fiber-optic cable.
  • Page 63 Comm5 wiring To mount and wire CBL 75090-4 modems on an inter-building communi- cation link, follow these procedures (see Figure 26 on page 52): 1. In Building A, mount the CBL 75090-4 on the wall using the four mounting screw holes on the case. 2.
  • Page 64 Chapter 5 UCM communication link wiring and topology Figure 26. Typical example of inter-building fiber-optic cabling with Comm5 communication Fiber-optic link signal loss budget Every fiber-optic link has some signal loss (measured in decibels). Many factors affect decibel loss, including: Length of fiber-optic cable •...
  • Page 65: Zone Sensor Communication Stubs On Comm5 Links

    A termination or splice can vary from 0.5–2 dB loss. A clean splice results in increased performance. The CBL 75090-4, supported by Trane, has a power budget of 14 dB between 32°F and 140°F (0°C and 60°C). This is the acceptable tempera- ture range specified for the BCU.
  • Page 66 Chapter 5 UCM communication link wiring and topology Figure 27. Communication stubs on a Comm5 link Figure Note: In this example, the total communication link length is 100+150+100=350. The communication stubs are not included in the total length of the communication link wire because the sensors are not wired into the communication link daisy-chain.
  • Page 67: Chapter 6 Ucms Supported By Tracer Summit Systems

    Chapter 6 UCMs supported by Tracer Summit systems UCMs supported by Tracer Summit systems communicate on one, or more, of the following link types: • Isolated Comm3 Comm4 • Comm5 • Isolated Comm3 UCMs The UCMs in the following list communicate with BCUs using the iso- lated Comm3 communication link.
  • Page 68: Comm4 Ucms

    Appendix A for a table that can be used for all DIP switch settings. Comm5 UCMs The Comm5 communication link is Trane’s implementation of the Lon- ® Talk protocol. The UCMs shown in Table 8 on page 57 communicate with BCUs using the Comm5 communication link.
  • Page 69: Neuron Id

    Comm5 UCMs Table 8. Comm5 UCMs and corresponding Tracer Summit object type Control mode Object type Comm5 UCMs configuration Chiller LCI-C (Version 16 and higher) Discharge Air Controller (DAC) LCI-R (Voyager 3) LCI-I, IntelliPak Commercial Self-Contained (CSC) LCI-I, IntelliPak—Fresh Air Unit (FAU) Constant volume LCI-I, IntelliPak—Roof Top Unit (RTU)
  • Page 70: Description Of Ucm Types

    The CCP II can also be controlled and monitored from an upper level system, such as Tracer Summit system, via a connection to the BCU. The CCP II uses an isolated Comm3 communication link when it is connected to the BMTX BCU.
  • Page 71 U-27 on the board. The revision level of the board determines whether previous software versions of the CCP can be upgraded to be compatible with a Tracer Summit system. Wiring requirements To establish wiring connections between the CCP II and the BMTX BCU, refer to the specifications on wire type, topology, and wire procedures in “”...
  • Page 72: Csc And Intellipak Csc

    Chapter 6 UCMs supported by Tracer Summit systems Table 9. CCP II DIP switch settings (Continued) CCP II S2 DIP switch settings UCM address CSC and IntelliPak CSC Interfaces for the commercial self-contained (CSC) and IntelliPak CSC provide communication link between each CSC and the BCU. There are multiple generations of CSC UCMs.
  • Page 73 Description of UCM types For IntelliPak CSCs, addresses are set from the front panel. Refer to the IntelliPak CSC installation, operation, and maintenance manual for details. Table 10. CSC UCM address settings for Comm3 or Comm4 CSC Board A5 DIP switch settings UCM address SW6-1 SW6-2...
  • Page 74: Glds: Generic Lontalk Device

    The BCU gets the information it needs for mapping SNVTs to standard BACnet objects from an external interface file (XIF). You will need to transfer this information to the Tracer Summit PC Workstation. The XIF ® file is supplied by the manufacturer of the generic LonTalk device.
  • Page 75 BCU. The minimum software revision numbers required for compatibility with a Tracer Summit system for each of UCM module are shown in Table 12 and Table 13 on page 63. Table 12. Horizon chiller minimum software revision numbers...
  • Page 76: Intellipak Rooftop Unit Interface

    Table 5 on page 33. IntelliPaks UCMs must have an interface card installed in order to com- municate with a Tracer Summit system: a Tracer communications inter- face (TCI) module for Comm4 links or LonTalk communication interface (LCI) for LonTalk links. The TCI module must have Version 2 software or higher.
  • Page 77: Lci: Lontalk Communication Interface

    LCP Supervisor. The LCP Supervisor provides a communication interface between the LCP and the BCU. The LCP Supervisor has two serial com- munication links: The first link allows it to communicate with the Tracer Summit BCU • over a twisted, shielded pair of wires.
  • Page 78 Chapter 6 UCMs supported by Tracer Summit systems • For LCP supervisor address DIP switch settings, see Table 14. For LCP address DIP switch settings, refer to Table 15 on page 68. Table 14. LCP supervisor DIP switch settings DIP-1...
  • Page 79 Description of UCM types Table 14. LCP supervisor DIP switch settings (Continued) DIP-1 DIP-2 DIP-3 DIP-4 DIP-5 DIP-6 DIP-7 DIP-8 address BMTX-SVN01C-EN...
  • Page 80 Chapter 6 UCMs supported by Tracer Summit systems Table 14. LCP supervisor DIP switch settings (Continued) DIP-1 DIP-2 DIP-3 DIP-4 DIP-5 DIP-6 DIP-7 DIP-8 address Table 15. LCP address (options select) DIP switch settings DIP-1 DIP-2 DIP-3 DIP-4 DIP-5 DIP-6...
  • Page 81 Description of UCM types Table 15. LCP address (options select) DIP switch settings (Continued) DIP-1 DIP-2 DIP-3 DIP-4 DIP-5 DIP-6 DIP-7 DIP-8 address BMTX-SVN01C-EN...
  • Page 82: Pcm: Programmable Control Module

    Chapter 6 UCMs supported by Tracer Summit systems PCM: Programmable control module Programmable control modules (PCMs) allow Tracer Summit to monitor and control HVAC equipment such as air handlers, chillers, pumps, and generic loads. You can also use PCMs to add generic analog and binary inputs and outputs to Tracer Summit.
  • Page 83: Rta-Rtw Chiller Interface

    • Cycle power off/on after changing settings. RTA-RTW chiller interface RTA-RTW UCMs allow Tracer Summit to monitor, control, and configure air-cooled chillers and water-cooled chillers. The RTA-RTW interface pro- vides an isolated Comm3 communication link or a Comm5 communica- tion link between the BCU and each RTA-RTW chiller. For specific information about the number of RTA-RTWs allowed per BCU and per communication link, refer to Table 5 on page 33.
  • Page 84: Scroll Chillers: U.s.-Built Cga/Cgw And Intellipak (Cgaf) Interfaces

    BCU. For specific information about the number of scroll chillers allowed per BCU and per communication link, refer to Table 5 on page 33. For information on scroll chillers manufactured in Europe, see “Trane Europe chiller interface” on page 77. Wiring requirements...
  • Page 85: Tcm: Thermostat Control Module

    TCM: Thermostat Control Module Thermostat Control Modules (TCMs) can provide generic inputs and out- puts that are controlled directly by Tracer Summit. TCMs can also func- tion as thermostats for air conditioning units and heat pumps. The TCM interface provides an isolated Comm3 communication link between the BCU and each TCM.
  • Page 86 Chapter 6 UCMs supported by Tracer Summit systems Table 18. TCM address settings TCM DIP switch settings UCM address S1-1 S1-2 S1-3 S1-4 S1-5 S1-6 Table 19. TCM configuration DIP switch settings TCM DIP switch settings Programming options S1-7 S1-8...
  • Page 87: Tracer Ah540 And Tracer Ah541 Air-Handler Controllers

    If configured for space temperature control, the Tracer AH540/541 con- troller uses the LonMark Space Comfort Controller (SCC) profile, and the Tracer Summit object type is SCC. If configured for discharge air temper- ature control, the Tracer AH540/541 controller uses the LonMark Dis- charge Air Controller (DAC) profile, and the Tracer Summit object type is DAC.
  • Page 88: Tracer Mp503 I/O Module

    SCC configurations enable the Tracer MP580/581 to use the appropriate LonMark profile to send information to and receive information from the Tracer Summit BCU, in addition to using the generic variables of the No Profile configuration. Despite the configuration names of DAC and SCC, Tracer Summit always treats the Tracer MP580/581 controller as a Tracer MP580/581 object rather than as a DAC or SCC object.
  • Page 89: Trane Europe Chiller Interface

    Trane Europe chiller. Device addressing Each UCM must have a unique address on each link. On the Trane Europe chiller, addresses are set from the front panel. Refer to the Trane Europe chiller installation, operation, and maintenance manual for details.
  • Page 90 Chapter 6 UCMs supported by Tracer Summit systems tion link wire to the TUC at the ICS terminal. Refer to the TUC installa- tion literature (EMTX-IOP-1) for connection points. Device addressing Each UCM must have a unique address on each link. On the TUC, the address is set with the SW1 address DIP switches, followed by a momen- tary short between J11 and J12.
  • Page 91 Description of UCM types Table 20. TUC address settings (Continued) TUC DIP switch settings address DIP 1 DIP 2 DIP 3 DIP 4 DIP 5 DIP 6 DIP 7 DIP 8 BMTX-SVN01C-EN...
  • Page 92: Ucp2: Centrifugal/Absorption/Helical Rotary Chiller Interface

    Table 5 on page 33. From the operator settings menu on the front panel of the UCP2, change the setpoint source override item to NONE to allow the Tracer Summit system control. If this setting is not changed, the Tracer Summit system can only monitor the UCP2.
  • Page 93: Varitrane Vav Ucms

    DIP switch SW1-8 is not used. Set it to the Off position. VariTrane VAV UCMs The VariTrane variable-air-volume (VAV) UCMs allow a Tracer Summit system to monitor and control all models of the VariTrane VAV boxes. The VAV UCMs are referred to as VAV II, VAV III, and VAV IV.
  • Page 94 Chapter 6 UCMs supported by Tracer Summit systems in “Comm3/Comm4 wiring” on page 35. Attach the communication link wiring to the VAV communication link terminals. Refer to the VAV UCM literature for connection points. Device addressing Each UCM must have a unique address on each link. On the UCM, the address is set with the S1 DIP switch.
  • Page 95 Description of UCM types Table 22. VAV II, III, and IV address settings (Continued) VAV II, III, and IV DIP switch settings UCM address DIP 1 DIP 2 DIP 3 DIP 4 DIP 5 DIP 6 Note: Valid VAV II, III, and IV addresses are 65 to 127. BMTX-SVN01C-EN...
  • Page 96: Vav Wireless Receiver Interface

    Chapter 6 UCMs supported by Tracer Summit systems VAV wireless receiver interface The variable air volume (VAV) wireless receiver allows a Tracer Summit system to monitor wireless thermostats. You can connect the wireless receiver to any Comm4 communication link on TB3 or TB4. The link pro- vides a serial communication interface between the BCU and each wire- less receiver in the system.
  • Page 97: Voyager Rooftop Unit Interface

    To configure The TCI-3 for isolated Comm3, the TCI-3 daughter board must be rotated clockwise 90° from the position used for Comm4, so that “Isolated Comm3” is at the bottom. Refer to the Trane Communica- tion Interface (TCI-3) installation, operation, and maintenance literature for more information on configuring the TCI-3.
  • Page 98 50 through 81. The Voyager address is set using DIP switches on the TCI-3 board and must match the address set in Site Con- figuration for Tracer Summit. Refer to the TCI-3 literature for more details about setting the address. For Voyager address DIP switch set- tings, refer to Table 24.
  • Page 99 Description of UCM types Table 24. Voyager rooftop unit UCM address settings (Continued) TCI Board DIP switch settings address SW1-2 SW1-3 SW1-4 SW1-5 SW1-6 Note: • SW1-1 is used to enable (switch on) or disable (switch off) the normally closed High Temperature Limit Switch input (TB2 on the TCI-3 board).
  • Page 100 Chapter 6 UCMs supported by Tracer Summit systems BMTX-SVN01C-EN...
  • Page 101: Chapter 7 Network Communication

    Network communication A Tracer Summit system uses the BACnet standard protocol for commu- nication over networks made up of Tracer Summit BCUs and PC Work- stations. Tracer Summit systems support the following protocols for network communication. All of these protocols also employ the standard...
  • Page 102: Ethernet Communication

    Cycle system power to reset the device ID configuration. Ethernet communication To operate on an Ethernet network, each Tracer Summit PC Workstation must have an Ethernet network interface card installed in it. Different BCU models can exist on the same Ethernet network (see “IP networks”...
  • Page 103: Wiring Specifications

    A media converter will not change a dedicated Ethernet net- work to an IP network; a BACnet/IP router is needed (see “Ded- icated Ethernet to IP” on page 96). Trane recommends Cat5, 5e, or 6 cable for Ethernet network wiring. BMTX-SVN01C-EN...
  • Page 104: Fiber-Optics Used For Ethernet Communication

    EMI/RFI, voltage conductors, and ground loops. See Figure 29 on page 94 for an example of inter-building fiber-optic cabling for an IP network. Trane requires duplex, 62.5 μm core glass fiber-optic cable with ST con- nectors, which comes in a variety of types for specific applications, such as indoor, outdoor, burial, aerial, and duct.
  • Page 105 Ethernet communication To wire a fiber-optic media converter on an inter-building network, follow these procedures (see Figure 29 on page 94): 1. In Building A, connect the power supply to the 12 Vdc port on media converter A1. 2. Connect the 10BaseT cable from the BCU to the 10Base T port on media converter A1.
  • Page 106: Topology

    Chapter 7 Network communication Figure 29. Example of inter-building fiber-optic cabling for an IP network Topology Topology refers to the physical design of a network. Networks using twisted-pair wire (10BaseT) support only a star topology, in which each of the devices on the network is connected to a hub like points of a star. A typical star topology is shown in Figure 30.
  • Page 107: Dedicated Ethernet Networks

    Dedicated Ethernet networks A dedicated network has only building automation system equipment on it. An example of a dedicated Tracer Summit Ethernet network is shown in Figure 31 on page 95. For more information on designing a dedicated Ethernet network, see Tracer Summit for Windows and Ethernet (BAS-EB-70).
  • Page 108: Ip Networks

    BMTX BCUs and BMTW BCUs can exist on an IP network, but BMTS BCUs cannot. An example of a Tracer Summit system on an IP network is shown in Figure 32 on page 96. For IP installation for a Tracer Summit system, see “IP installation proce- dures”...
  • Page 109: Eia-232 Communication

    Ethernet communication Figure 33. Tracer Summit network connected by BACnet routers EIA-232 communication Use EIA-232 communication for interfacing to non-Trane automation sys- tems using the BACnet standard protocol. EIA-232 communication can be accomplished using the BACnet port on the BMTX BCU termination board (see Figure 2 on page 4).
  • Page 110 Chapter 7 Network communication Configuring a BACnet-compatible device A BACnet-compatible device that communicates using an EIA-232 con- nection with the BCU must meet the following parameters: Communication at 9,600 baud • 8 data bits, 1 stop bit, no parity • Cable connection to the BACnet port on the BMTX BCU termination •...
  • Page 111: Ip Installation Procedures

    Tracer Summit. The configuration can be whatever is pre- ferred by the IS staff. 3. Determine if Tracer Summit will be set up as one site or as multiple sites on the network. If it is a simple installation within one building, then it will typically be a single site.
  • Page 112 Follow these steps: 1. Use Tracer Summit to define the site in the Site Configuration editor. 2. From the Communications tab of the Site Configuration editor select Configure.
  • Page 113 IP installation procedures adapter: part number 3591-4263) between the serial port on your lap- top and the mini-monitor port on the BCU. 3. From the IP Validation utility, open the file you created in “Program- ming the site” on page 99. Expand the tree view and click on the BCU that is connected.
  • Page 114 6. Click Validate. If successful, BDT OK will appear under Status. 7. Exit the IP Validation utility by selecting Exit from the File menu. 8. Start Tracer Summit. The BCUs should receive their code and data- bases, and communications should proceed the same as for a dedi- cated network.
  • Page 115 Each BBMD in a site will require a copy of the BDT for the site. The site BDT lists only the BBMDs for that site. • When more than one Tracer Summit site resides on an IP subnet, each site should use a unique UDP port number. BACnet/IP routers...
  • Page 116 Chapter 7 Network communication BMTX-SVN01C-EN...
  • Page 117: Chapter 8 Installing Tracer Summit System Software

    Before installing Tracer Summit software, you must disable any anti- virus software and shutdown any firewall software running on your PC. Refer to the following sections to install Tracer Summit on the various Windows operating systems: Windows XP Professional (SP1 or greater), see “Installing Tracer •...
  • Page 118: Installing Tracer Summit Using Windows Xp Professional Or Windows 2000 Professional

    1. Close all applications and toolbars. To verify that all tasks are closed, press Ctrl-Alt-Delete and end all the tasks except for Explorer. 2. Insert the Tracer Summit for Windows CD in the CD-ROM drive of your PC. Tracer Summit automatically displays the Tracer Summit Installation screen (see Figure 35).
  • Page 119: Installing The Network Adapter Protocol

    Installing Tracer Summit using Windows XP Professional or Windows 2000 Pro- the Tracer Summit software CD in the CD-ROM drive of your computer. Then, restart the computer. Follow steps 2–4. • For PCMCIA ARCNET cards, insert the card with Windows XP Professional or Windows 2000 Professional running.
  • Page 120: Verifying Network Adapter Status And Protocol For Windows Xp Professional Or Windows 2000 Professional

    Network Connections icon. The corresponding window appears. 3. Double-click the connection name that corresponds to the Ethernet or ARCNET adapter. Verify the adapter settings: For dedicated Ethernet and ARCNET, Tracer Summit automati- • cally installs support. Verify that the adapter is not bound to any other protocols.
  • Page 121: Uninstalling Tracer Summit

    The uninstall process is now complete. 6. Click the Remove in Tracer Summit Program Maintenance window. Click the Next button. After Tracer Summit software is removed from the hard drive, the InstallShield Wizard Completed screen appears. 7. Click Finish.
  • Page 122: Starting Tracer Summit Software

    Chapter 8 Installing Tracer Summit system software Starting Tracer Summit software 1. Double-click the Tracer Summit icon on the desktop to display the Log On dialog box. 2. Type the following in the User Name field: tracer 3. Press Tab.
  • Page 123: Chapter 9 Installing The Daily Operations Tutorial

    Installing the Daily Operations Tutorial To use the Tracer Summit Focus on Your System Daily Operations Tuto- rial, you must first run the tutorial installation program on your PC. After you have installed the program, tutorial buttons appear on the fol-...
  • Page 124 Microsoft Data Access components (see Figure 37). Figure 37. Microsoft Data Access 2.1 Setup dialog box 8. Select an option: If your PC does not have Tracer Summit Version 17 software • installed, follow steps 9 to 11 to complete installation of the tuto- rial program.
  • Page 125 When Windows restarts, a Tracer Summit Tutorial icon is automatically placed on your Windows desktop (see Figure 38). Figure 38. Tracer Summit tutorial icon 11. To access the tutorial outside of Tracer Summit, double-click the tuto- rial icon button. If your PC has Tracer Summit V17 installed: 12.
  • Page 126 Chapter 9 Installing the Daily Operations Tutorial BMTX-SVN01C-EN...
  • Page 127: Chapter 10 Bcu Operation And Communication Status

    Chapter 10 BCU operation and communication status Light emitting diodes (LEDs) on the BMTX BCU main circuit board indi- cate the communication status and operation status of the BCU: Green and yellow LEDs indicate communication status of Ethernet, • the modem, UCMs, and BACnet (see “LEDs for communication sta- tus”...
  • Page 128: Leds For Communication Status

    Chapter 10 BCU operation and communication status LEDs for communication status A row of green and a row of yellow LEDs, located in the upper left corner of the main circuit board, indicate communication status between the BCU and UCMs and with BACnet. Two green LEDs, located below the modem card, indicate modem commu- nication status.
  • Page 129 LEDs for communication status Figure 39. LED locations on BCU main circuit board Main circuit board Termination board Seven-segment LED for BCU operation status LEDs for UCM communication status Modem card (optional) LEDs for modem communication status LEDs for Ethernet communication status BMTX-SVN01C-EN...
  • Page 130: Leds For Operation Status

    Chapter 10 BCU operation and communication status LEDs for operation status During BCU startup and reset operations, a sequence of codes appears on the seven-segment LED display (see Figure 39 on page 117 for its loca- tion). A decimal point appears on the seven-segment LED display at U1 when the processor is busy.
  • Page 131: Startup Sequence Procedures

    This startup sequence is for BCUs that have not been programmed. Ser- vice may be required if a sequence occurs other than as described. Con- tact your local Trane representative. 8, 7, 6, 5, 4, 3, 2, –, –C, Cd When the download of code is complete, if the BCU DIP switches are all turned on, the BCU will display –H.
  • Page 132: Bcu Reset Procedures

    The reset procedures are typically done by selecting BCU Reset/Restore from the Tools menu in Tracer Summit. All of the “Clear . . . Reset” proce- dures can also be done at the BCU as described in the following subsec- tions.
  • Page 133 RAM, see “BCU reset procedures” on page 120.) In most cases, you will perform this operation from the PC Workstation, as described in the Tracer Summit System Programming guide. However, this can also be done at the BCU as follows: 1.
  • Page 134 If the BACnet database already has assigned Neuron IDs, from the main menu select Setup, then Site Configuration. Choose the Device tab and click the Assign Neuron ID button. Install the Comm5 link as described in “Installing a Comm5 Link” in the Tracer Summit System Programming guide. BMTX-SVN01C-EN...
  • Page 135 • Clears the RAM from the BCU and resets for Comm5 VAS) Loss of operator overrides. Values the BCU processor return to Tracer Summit defaults • • If the BCU has a database intact, it auto- Loss of pending alarms matically reconstructs the RAM as •...
  • Page 136 Chapter 10 BCU operation and communication status BMTX-SVN01C-EN...
  • Page 137: Chapter 11 Troubleshooting

    Chapter 11 Troubleshooting This troubleshooting procedure is meant to help resolve most common problems associated with a Tracer Summit BCU. Troubleshooting can generally be divided into the following categories: • BCU does not respond BCU locks up • BCU does not communicate via modem •...
  • Page 138: Bcu Does Not Communicate Using Modem

    Strong EMI/RFI interference can lock up a BCU. • Programming the BCU (from a Tracer Summit PC Workstation) with • too many UCM and program objects can overload a BCU so that, dur- ing periods of high activity, the BCU is not able to complete all tasks and goes into a “Watch Dog Timeout”...
  • Page 139: Problems With The Bcu Modem Programming Setup

    EMI/RFI interference • Incorrect UCM addresses Incompatible hardware or software versions of the UCM and/or of • Tracer Summit Failure to install termination resistors where needed • BCU site configuration not programmed correctly • Communication failures that occur after initial...
  • Page 140 UCM communication link and/or connected UCMs Failures of the termination board and/or the main circuit board • • Programming changes at the Tracer Summit PC Workstation that alter the site configuration or UCM objects. BMTX-SVN01C-EN...
  • Page 141: Glossary

    ASHRAE. The American National Standards Institute named it as a standard. The BACnet protocol is best suited for system level control devices. building control unit (BCU) A Tracer Summit system intelligent field panel that communicates with multiple Trane UCMs. Central control panel. code A software program, running in the BCU, equivalent to the operating sys- tem of a personal computer.
  • Page 142 C:\Program Files\Tracer Summit\Database directory. device ID A software address assigned to Tracer Summit BCUs and PC Worksta- tions when a site is first created. The device ID then becomes the “address” for that device and allows Tracer Summit software to success- fully route messages and alarms to the device.
  • Page 143 Glossary work. It allows BACnet to pass through IP devices, such as IP system routers and over the Internet. Input/output. Interrupt request. See Local area network. See Light emitting diode. light emitting diode (LED) A semiconductor diode that emits light when a voltage is applied to it. Used in an electronic display, such as on a BCU, for diagnostic purposes.
  • Page 144 Thermostat control module. Terminal unit controller. topology The physical arrangement of cables connecting BCUs, PC Workstations, and hubs within a network. Types of topologies used for Tracer Summit include bus, star, and bus/star. See Unit control module. Unit control panel.
  • Page 145 Glossary Variable air volume. BMTX-SVN01C-EN...
  • Page 146 Glossary BMTX-SVN01C-EN...
  • Page 147: Index

    PCM, 70 selecting a mounting location, 17 RTA-RTW, 71 seven-segment LED display codes, scroll chillers, 72 115, 118 Trane Europe chiller, 77 startup sequence for new, 119 Voyager RTU, 85 startup sequence for programmed, wiring, 55 Comm4 storage temperature of panel, 7 best wiring practices, 35 troubleshooting, 125–128...
  • Page 148 98 installation Tracer AH540/541 controllers, 75 DB-9 pin connections, 98 preparing for, 1 Tracer CH530/531, 65 definition of, 130 sequence for Tracer Summit, 105 Tracer Loop Controller, 75 network, 89 installing Tracer MP501 controller, 75 overview, 97 BCU, 20...
  • Page 149 IP , 96, 97 reset procedure, 121 Trane Europe chiller, 77 fiber optics, 92 clear Comm5 database, 122 wiring, 72 shared Tracer Summit, 96 clear database, RAM, and reset shielded wire for Comm5, 47 Neuron ID, 57 procedure, 121 SNVT,...
  • Page 150 ZN510/511, Tracer ZN510/511 inspection upon receipt, 7 wiring, 80 ZN520/521, Tracer ZN520/521 installing using Windows XP or uninstalling Tracer Summit, 109 zone sensor communication stubs, 2000, 106 UPCM procedures for starting, 110 addressing, 81 setup sequence, 105 definition of, 132...
  • Page 151: Reader Response Form

    Please send this form 8. The best aspect of this guide is __________________________________ by fax or mail to: _______________________________________________________________ Trane GCC Product Communications 4833 White Bear Parkway 9. If we were to change one aspect of this guide, it should be _________ St.
  • Page 152 A business of American Standard Inc. www.trane.com Trane has a policy of continuous product and product data improvement and reserves the right to For more information, contact your local Trane change design and specifications without notice. Only qualified technicians should perform the installa- office or e-mail us at comfort@trane.com...

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