Lincoln Electric Prism L17587-1 Operator's Manual

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Code: (ex: 10859)

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IM10535-B

| Issue D ate Mar - 21

For use with machines having Product Numbers:

L17587-1, L17587-2, L17587-3, L17587-4,

L17587-5, L17587-6, L17587-7, L17587-8,

L17587-9, L17587-10, L17587-11,

L17587-12, L17587-13, L17587-14,

L17587-15, L17587-16, L17587-17,

L17587-18, L17587-19, L17587-20,

L17587-21, L17587-22, L17587-23,

L17587-24, L17587-25, L17587-26,

L17587-27, L17587-28, L17587-29,

L17587-30, L17587-31, L17587-32,

L17587-33, L17587-34, L17587-35,

L17587-36, L17587-37

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to talk to a Service Representative

Hours of Operation:

8:00 AM to 6:00 PM (ET) Mon. thru Fri.

After hours?

Use "Ask the Experts" at lincolnelectric.com

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no later than the following business day.

For Service outside the USA:

Email: globalservice@lincolnelectric.com

Table of Contents

Troubleshooting

Summary of Contents for Lincoln Electric Prism L17587-1

Page 1 Operator’s Manual Prism ® For use with machines having Product Numbers: L17587-1, L17587-2, L17587-3, L17587-4, L17587-5, L17587-6, L17587-7, L17587-8, L17587-9, L17587-10, L17587-11, L17587-12, L17587-13, L17587-14, L17587-15, L17587-16, L17587-17, L17587-18, L17587-19, L17587-20, L17587-21, L17587-22, L17587-23, L17587-24, L17587-25, L17587-26, L17587-27, L17587-28, L17587-29, L17587-30, L17587-31, L17587-32, L17587-33, L17587-34, L17587-35, L17587-36, L17587-37...
Page 2 THANK YOU FOR SELECTING A QUALITY PRODUCT BY KEEP YOUR HEAD OUT OF THE FUMES. DON’T get too close to the arc. LINCOLN ELEC TRIC. Use corrective lenses if necessary to stay a reasonable distance away from the arc. READ and obey the Safety Data PLEASE EXAMINE CARTON AND EQUIPMENT FOR Sheet (SDS) and the warning label DAMAGE IMMEDIATELY...
Page 3 W117.2. A Free copy of “Arc Welding Safety” booklet E205 is available from the Lincoln Electric Company, 22801 2.d. All welders should use the following procedures in order to St. Clair Avenue, Cleveland, Ohio 44117-1199.
Page 4 SAFETY ELECTRIC SHOCK ARC RAYS CAN BURN. CAN KILL. 3.a. The electrode and work (or ground) circuits are 4.a. Use a shield with the proper filter and cover plates to protect your electrically “hot” when the welder is on. Do eyes from sparks and the rays of the arc when welding or not touch these “hot”...
Page 5 SAFETY WELDING AND CUTTING CYLINDER MAY EXPLODE IF SPARKS CAN CAUSE DAMAGED. FIRE OR EXPLOSION. 7.a. Use only compressed gas cylinders containing the correct shielding gas for the process used 6.a. Remove fire hazards from the welding area. If and properly operating regulators designed for this is not possible, cover them to prevent the welding sparks the gas and pressure used.
Page 6 ® SAFETY PRISM As a rule of thumb, for many mild steel electrode, if the air is (Permissible Exposure Limit), and the recommended guideline, the visibly clear and you are comfortable, then the ventilation is ACGIH TLV (Threshold Limit Value), for many compounds found in generally adequate for your work.
Page 7 TLV and PEL values are as of October 2013. Always check Safety and 313 of the Emergency Planning and Community Right- Data Sheet (SDS) with product or on the Lincoln Electric website at to-Know Act of 1986 and of 40CFR 370 and 372.
Page 8: Table Of Contents
® PRISM TABLE OF CONTENTS INSTALLATION .............................SECTION A TECHNICAL SPECIFICATIONS .............................A-1 GENERAL DESCRIPTION.............................A-2 THE INTENDED PURPOSE............................A-2 TRANSPORT AND ERECTION ............................A-2 SELECT SUITABLE LOCATION.............................A-2 ENVIRONMENTAL AREA .............................A-2 ® INSTALLATION OF PRISM ............................A-3 OPERATION ..............................SECTION B USERS ................................B-1 INTENDED USE ................................B-1 MODIFICATIONS ................................B-1 RESTRICTIONS ................................B-1 CONTROL ................................B-2...
Page 9: Technical Specifications
Prism "L" series units include cleaning control panels but do not ® suppression include the following components which must be purchased as separate items. Contact your Lincoln Electric Sales Representative MAXIMUM TEMPERATURE 113°F (45°C) to properly con gure a Prism system for your application.
Page 10 ® INSTALLATION PRISM PRISM® “L” SERIES COMPONENTS *Mount Indoors ITEMS INCLUDED WITH L SERIES UNIT CUSTOMER SUPPLIED ITEMS (see wire diagrams for details) 1 - Remote cleaning control panel 9 - Cable (Remote Cleaning Panel to VFD Panel) 2 - Remote start/stop smart connect module with bracket 10 - VFD Motor Cable (VFD Panel to Fan Motor) 3 - Smart connect cable (2ft long) 11 - Power cables to cleaning panels and VFD panel...
Page 11: General Description
® INSTALLATION PRISM INSTALLATION WARNING GENERAL DESCRIPTION Excluded Uses! Prism is a reduced footprint fan/ ltration unit combination ® • Welding fumes containing oil designed with welding and plasma cutting systems in mind. The • Aluminum dust 4 to 72 lter con gurations can provide extraction capacity for just •...
Page 12 ® INSTALLATION PRISM STEP 2 – PREPARE MAIN BODY FOR INSTALLATION ON TO LEG BASE PRISM® L SERIES ASSEMBLY FIGURE A.2 TOOLS NEEDED Remove packaging in preparation for • 5/16" Nutdriver lifting main module • 3/8" Nutdriver on to leg base. •...
Page 13 ® INSTALLATION PRISM Step 3 cont. – Install main module on leg base/hop- FIGURE A.5 Thread 3/8” ange bolts from under hopper ange up into all Assembled unit – unit ready for top mount fan installation interior rivet nuts (2 in each leg). These need to all be started before setting full weight of module on leg base.
Page 14 ® INSTALLATION PRISM Step 4a - Install fan L17587-1, L17587-2, L17587-4 12B DUAL FAN TOP VIEW L17587-10, L17587-12, L17587-13, L17587-14, L17587-16, L17587-19, L17587-20, L17587-21, L17587-23, L17587-24, L17587-25, L17587-26, L17587-28 ONLY. L17587-34, L17587-35, L17587-36 & L17587-37 REQUIRE TWO FANS FIGURE A.6 Install supplied fan adapter ring appropriate for fan to be installed.
Page 15 ® INSTALLATION PRISM Step 5 – Install fan silencer L17587-1, L17587-2, L17587-4, L17587-10, L17587-12, L17587-13, L17587-14, L17587-16, L17587-19, L17587-20, L17587-21, L17587-23, L17587-24, L17587-25, L17587-26, L17587-28 ONLY. L17587-34, L17587-35, L17587-36 & L17587-37 REQUIRE TWO SILENCERS. Install silencer support bracket to top of module before installing silencer.
Page 16 ® INSTALLATION PRISM Step 6 - Drum Installation Step 8 – Install duct pressure sensor and pitot tube (controls airflow when combined with Variable FIGURE A.8 Frequency Drive) a. Carefully position the dust collection drum onto the wheel cart. Pressure sensor and Pitot tube should be installed within 20 ft of b.
Page 17 ® INSTALLATION PRISM b. Unclamp lter handles FIGURE A.13 Step 9 – Connections to control panel in leg base FIGURE A.11 Connect green wire from control module above compressed air tank to this tting “Low Side Pressure Tap” connect ¼” black tube from clean air side (upper tting on side of...
Page 18 ® INSTALLATION PRISM PRISM® LARGE CONFIGURATION INSTALLATION (L17587-5, L17587-7, L17587-8, L17587-9, L17587-11 L17587-17, L17587-29, L17587-30, L17587-31, L17587-32, L17587-33 ONLY) Typical shipping con guration (L17587-9 shown) FIGURE A.16 STEP 11 – UNPACK THE LEG BASE(S) (W/ HOP- TYPICAL SHIPPING CONFIGURATION PERS) RIGHT FIGURE A.16 LEFT Rear inlet side of unit...
Page 19 ® INSTALLATION PRISM STEP 12 – ASSEMBLE LEG BASES TOGETHER IN DESIRED LOCATION Foam gasket strips should be in place before assembling together. For assembly exibility, do not fully tighten adjoining leg base bolts until upper module assemblies are fastened to hoppers. Join leg bases together by rst removing bolts from cross braces on facing sides, then use the removed bolts to fasten through both legs and a cross brace to tie them all together.
Page 20 ® INSTALLATION PRISM STEP 13 – PREPARE TO ASSEMBLE UPPER MOD- ULES TOGETHER Apply strip foam gasket completely around all joining surfaces. Apply gasket on both sides of holes and overlap in corners. A-12...
Page 21 ® INSTALLATION PRISM STEP 14 – PREPARE TO ASSEMBLE UPPER MOD- ULES TOGETHER Move two module assemblies close together in preparation for joining together STEP 15 – PREPARE TO ASSEMBLE UPPER MOD- ULES TOGETHER A-13...
Page 22 PRISM ® INSTALLATION STEP 16– JOIN UPPER MODULES TOGETHER Pickup smaller module assembly and slide it against larger modular assembly Join upper (clean air) sections together through top which is made accessible by sliding top panels to side as shown One ¼”...
Page 23 ® INSTALLATION PRISM STEP 17– JOIN MODULE ASSEMBLIES TOGETHER Drive appropriate screws though clearance holes which are identi ed by a silver outline. The A (QTY) FASTENERS: ¼” THREAD FORMING thread forming screws will thread into an appro- B (QTY) FASTENERS: 3/8” THREAD FORMING priately sized hole on the adjoining module.
Page 24 ® INSTALLATION PRISM STEP 17 CONT.– REINSTALL TOP PANELS After modules are completely fastened together, verify top gaskets are in good shape (replace as needed), then apply caulk between double foam strips and fasten top panels in place using ¼” thread forming screws at all locations.
Page 25 ® INSTALLATION PRISM STEP 18 COMPLETING UNIT CONNECTIONS Connect two modules together with the supplied 1m (40”) long green cable. Repeat on rear side modules. Secure cables in same manner as done on other pre-wired modules. Connect air line between tanks as done on other pre- assembled modules.
Page 26 ® INSTALLATION PRISM STEP 19 - PREPARE LEG BASES FOR UPPER MODULE ASSEMBLY Place a bead of liquid sealant between all double strip foam gaskets, then quickly proceed to lifting upper modules on to leg bases. Level the leg base assembly before installing upper modules.
Page 27 PRISM ® INSTALLATION STEP 20– ASSEMBLING UPPER MODULES TO Location for 3/8” LEG BASES ange bolts (2 per each leg) Using appropriate rigging, lift upper modules on to leg bases but keep a small gap between to adjust when fastening together. Thread 3/8”...
Page 28 ® INSTALLATION PRISM STEP 21– COMPETING INSTALLATION Connect exhaust air (clean air) ductwork to top duct adapters, then to remote fan. (fan silencer optional) Connect supply air (dirty air) ductwork to rear inlet duct adapters. A-20...
Page 29 ® INSTALLATION PRISM Drum Installation Install duct pressure sensor and pitot tube (con- trols airflow when combined with Variable FIGURE A.8 Frequency Drive) a. Carefully position the dust collection drum onto the wheel cart. Pressure sensor and Pitot tube should be installed within 20 ft of b.
Page 30 ® INSTALLATION PRISM b. Unclamp lter handles Step 22 – Connections to control panel in leg base FIGURE A.13 FIGURE A.11 Connect green wire from control module above compressed air tank to this tting “Low Side Pressure Tap” connect ¼” black tube from clean air side (upper tting on side of...
Page 31 ® INSTALLATION PRISM d. Reclasp lter handles FIGURE A.15 A-23...
Page 32: Operation
WARNING RESTRICTIONS Only use the product for the welding The Lincoln Electric ”BANK” system may only be used for ltration processes described in the General of fumes and dust generated by some dry processing industries. Description. Avoid using the product for Max 80°C (176°F) gas temperature.
Page 33: Control
® OPERATION PRISM Display System Control Panel CONTROL The Eaton 2DD Smartwire I/O pack produces both an input and an FIGURE B.2 output when connected to a robotic welding cell. When the unit is powered on and operating, the remote output will produce a 24VDC "running"...
Page 34: Operation
The lter change alarm default is set at 1500Pa. When the lter differential pressure remains above this set point for 2 hours, the alarm is activated and the red alarm light will blink on the main control cabinet. At this time lters should be ordered from Lincoln Electric.
Page 35: Smartwire Device Learning
The Lincoln Electric L series Prism unit has a separate VFD in an enclosure for fan motor speed control. The setting for air ow is a parameter contained within the VFD, start signals for the fan motor to the VFD come from the cable to the main control cabinet.
Page 36: Accessories
® ACCESSORIES PRISM ACCESSORIES REPLACEMENT FILTER OPTIONS · KP4519-1 - MERV 11-rated lter cartridge featuring spun bond polyester media construction. · KP4519-2 - MERV 16-rated (high ef ciency) lter cartridge featuring nano bers. · KP4519-3 - MERV 16-rated (high ef ciency) lter cartridge featuring a thermal bonded PTFE membrane.
Page 37: System Overview
® ACCESSORIES PRISM PRISM® L SERIES THERMAL SUPPRESSION SYSTEM OVERVIEW L17587-12, L17587-13, L17587-14, L17587-15, L17587-16, L17587-17, L17587-18, L17587-24, L17587-25, L17587-26, The Prism indirect low pressure ® L17587-27, L17587-28, L17587-35, L17587-37 thermal suppression system uses an extinguishing agent commonly known Smoke detector (mounted indoors or as ABC Dry Chem.
Page 38: Installation
® ACCESSORIES PRISM INSTALLATION NOTE: FOR UNITS WITH TOP MOUNTED FANS, SKIP TO STEP #7. NOTE: STEP 1–3 COMPONENTS MUST BE INSTALLED INDOORS ON THESE UNITS, THE EXHAUST DAMPER IS PRE-INSTALLED EVEN IF DUST COLLECTOR IS INSTALLED OUTSIDE UNDER THE FAN. STEP 1 –...
Page 39 ® ACCESSORIES PRISM STEP 10 – Connect Bypass Control wire to 2nd lower port on STEP 14 (remote fan units only) – Connect Lincoln Smart Connect Lincoln Smart Connect 4DD module (Module #1, Port “X2”) 4DD module above unit’s rear compressed air tank to exhaust damper’s 2DD module on top of unit using a 3m (10 ft) long green STEP 11 –...
Page 40: Operation And Diagnostics
Replacement parts it trips a pressure switch and ashes a coded pulse on the lower can be ordered through Lincoln Electric. Detection tubing is the stack light. heart of the system and special attention should be made to replace it with the same lengths/routing/locations.
Page 41: Alarm Identification And Troubleshooting
C. RECOMMISSION After the system has been repaired, it must be re-commissioned. This must be done by a certi ed Firetrace distributor. Contact the Lincoln Electric Service Department to aid in identifying a certi ed Firetrace distributor. D. MAINTENANCE * Monthly inspections of the system should be performed by the user as detailed in the Firetrace instruction manual included with your unit.
Page 42 3. Press reset on main control panel. The unit is now ready for operation. open. Contact a Lincoln Electric technician for possible temporary resolutions. Exhaust Damper(s) 1. After fan is started, exhaust 1. Repair damper. Possible causes include failed actuator, failed actuator...
Page 43: Maintenance
If a problem cannot be corrected by following the (PPE) such as gloves, respirators and instructions, contact your local Lincoln Electric repre- protective clothing to protect against sentative for service options or contact Lincoln Electric overexposure to particulate. It is Customer Service. recommended that a vacuum cleaner or wet methods be used to clean up any ELECTRIC SHOCK can kill.
Page 44: Periodic Maintenance
PERIODIC MAINTENANCE MAINTENANCE SCHEDULE The product has been designed to function without problems for NOTE: * REQUIRES Lincoln Electric factory authorized service many hours with minimal maintenance. In order to ensure this, technician. some simple, regular maintenance and cleaning activities are AS NEEDED required which are described in this section.
Page 45: Replacing Filter Cartridges Or Emptying Dustbins
® PRISM MAINTENANCE • Check fan motor blades for encrusted particles and clean if necessary. • Inspect and clean control panel with a non-aggressive detergent. • Check inlets and outlets for tears or wear. CONTROL PANEL • Check for functionality of control panel fan. •...
Page 46: Replacing Filter Cartridges
PRISM ® MAINTENANCE REPLACING FILTER CARTRIDGES WARNING Before opening door, unit must be off and the power switch on the side of the control panel turned to the off position. Verify power has been switched off at the control panel, then unlock door handle using the supplied hex tool or any standard 5/16"...
Page 47 PRISM ® MAINTENANCE L17587-2, L17587-6, L17587-9, L17587-11, L17587-14, L17587-18, L17587-21, L17587-26, L17587-29, L17587-30, L17587-31, L17587-32, L17587-33, L17587-34 & L17587-35 units only Install 4 lters on each rail system, pushing them fully against the rear of the unit. Engage tool hook into lter’s ange recess to For replacement, use pull lter out of unit.
Page 48: Troubleshooting
TROUBLESHOOTING TROUBLESHOOTING GUIDE Service and Repair should only be performed by Lincoln Electric Factory Trained Personnel. Unauthorized repairs performed on this equipment may result in danger to the technician and machine operator and will invalidate your factory warranty. For your safety and to avoid ELECTRICAL SHOCK, please observe all safety notes and precautions detailed throughout this manual.
Page 49 Cleaning valve fails to open. 1. The pulsation cycle may be faulty. 1. Verify that the pulsation cycle is OK, that it's within the parameters recommended by Lincoln Electric. 2. Possible dirt in the housing of the valve. 2. Clean the housing of the valve.
Page 50 PRISM ® TROUBLESHOOTING Observe all Safety Guidelines detailed throughout this manual Observe all Safety Guidelines detailed throughout this manual PROBLEMS POSSIBLE RECOMMENDED (SYMPTOMS) CAUSE COURSE OF ACTION FUNCTION PROBLEMS Filter replacement alarm does 1. Wrong DP reading reported by 1. The Differential Pressure sensor PD1 is read after the analog input not function.
Page 51 ® PRISM TROUBLESHOOTING Observe all Safety Guidelines detailed throughout this manual Observe all Safety Guidelines detailed throughout this manual PROBLEMS POSSIBLE RECOMMENDED (SYMPTOMS) CAUSE COURSE OF ACTION FUNCTION PROBLEMS Poor suction. 1. Outlet(s) are blocked. 1. Replace lter if necessary. 2.
Page 52 PRISM ® DIAGRAMS...
Page 53 PRISM ® DIAGRAMS...
Page 54 PRISM ® DIAGRAMS L17587-1, L17587-2, L17587-3, L17587-4, L17587-10, L17587-19, L17587-20, L17587-21, L17587-22, L17587-23 & L17587-36 SCHEMATIC...
Page 55 PRISM ® DIAGRAMS L17587-1, L17587-2, L17587-3, L17587-4, L17587-10, L17587-19, L17587-20, L17587-21, L17587-22, L17587-23, & L17587-36 SCHEMATIC...
Page 56 ® PRISM DIAGRAMS L17587-1, L17587-2, L17587-3, L17587-4, L17587-10, L17587-19, L17587-20, L17587-21, L17587-22, L17587-23, & L17587-36 SCHEMATIC...
Page 57 ® PRISM DIAGRAMS L17587-5, L17587-6, L17587-7, L17587-8, L17587-9, L17587-11, L17587-29, L17587-30, L17587-31, L17587-32, L17587-33 & L17587-34 SCHEMATIC...
Page 58 PRISM ® DIAGRAMS L17587-5, L17587-6, L17587-7, L17587-8, L17587-9, L17587-11, L17587-29, L17587-30, L17587-31, L17587-32, L17587-33, & L17587-34 SCHEMATIC...
Page 59 PRISM ® DIAGRAMS L17587-5, L17587-6, L17587-7, L17587-8, L17587-9, L17587-11, L17587-29, L17587-30, L17587-31, L17587-32, L17587-33 & L17587-34 SCHEMATIC...
Page 60 PRISM ® DIAGRAMS L17587-5, L17587-6, L17587-7, L17587-8, L17587-9, L17587-11, L17587-29, L17587-30, L17587-31, L17587-32, L17587-33 & L17587-34 SCHEMATIC...
Page 61 PRISM ® DIAGRAMS L17587-12 & L17587-24 INPUT POWER REMOTE ACCESSORY ALARM 1 TROUBLE T/R+ AL+ C- TB+ 4 A C / D AP&C T/R+ REMOTE ACCESSORY HAVC F-10...
Page 62 PRISM ® DIAGRAMS L17587-12 & L17587-24 F-11...
Page 63 ® PRISM DIAGRAMS L17587-12 & L17587-24 F-12...
Page 64 PRISM ® DIAGRAMS L17587-13, L17587-14, L17587-25 & L17587-26 INPUT POWER REMOTE ACCESSORY ALARM 1 TROUBLE T/R+ AL+ C- TB+ 4 A C / D AP&C T/R+ TROUBLE REMOTE ACCESSORY HAVC F-13...
Page 65 PRISM ® DIAGRAMS L17587-13, L17587-14, L17587-25 & L17587-26 F-14...
Page 66 PRISM ® DIAGRAMS L17587-13, L17587-14, L17587-25 & L17587-26 F-15...
Page 67 ® PRISM DIAGRAMS L17587-15, L17587-16, L17587-27, L17587-28 & L17587-37 COVER IN PUT POWER REMOVAL REMOTE ACCESSORY H AVC ALAR M 1 ALAR M 2 TROUBL E AL+ C- TB+ T/R+ COMNO COM NO COMNO AC/ DC N/ - 115 2 H 3 0H AP&C T/R+ COMNO...
Page 68 PRISM ® DIAGRAMS L17587-15, L17587-16, L17587-27, L17587-28 & L17587-37 F-17...
Page 69 ® PRISM DIAGRAMS L17587-15, L17587-16, L17587-27, L17587-28 & L17587-37 F-18...
Page 70 PRISM ® DIAGRAMS L17587-15, L17587-16, L17587-27, L17587-28 & L17587-37 F-19...
Page 71 PRISM ® DIAGRAMS L17587-17, L17587-18 & L17587-35 COVER IN PUT POWER REMOVAL REMOTE ACCESSORY H AVC ALAR M 1 ALAR M 2 TROUB LE T/R+ AL+ C- TB+ COMNO COM NO COMNO AC/ DC N/ - 115 H 23 0H AP&C T/R+ COMNO...
Page 72 PRISM ® DIAGRAMS L17587-17, L17587-18 & L17587-35 F-21...
Page 73 ® PRISM DIAGRAMS L17587-17, L17587-18 & L17587-35 F-22...
Page 74 PRISM ® DIAGRAMS L17587-17, L17587-18 & L17587-35 F-23...
Page 75 PRISM ® DIAGRAMS F-24...
Page 76 PRISM ® DIAGRAMS F-25...
Page 78 Do not touch electrically live parts or Keep flammable materials away. Wear eye, ear and body protection. WARNING electrode with skin or wet clothing. Insulate yourself from work and ground. Spanish AVISO DE No toque las partes o los electrodos Mantenga el material combustible Protéjase los ojos, los oídos y el bajo carga con la piel o ropa moja-...
Page 79 Keep your head out of fumes. Turn power off before servicing. Do not operate with panel open or WARNING Use ventilation or exhaust to guards off. remove fumes from breathing zone. Spanish Los humos fuera de la zona de res- AVISO DE Desconectar el cable de ali- No operar con panel abierto o...
Page 80 TLV limits. Lincoln Electric is not in a position to warrant or guarantee such advice, and assumes no liability, with respect to such information or advice. We expressly disclaim any warranty of any kind, including any warranty of fitness for any customer’s particular...

Lincoln Electric Prism L17587-1 Operator's Manual

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Operation

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Maintenance

Troubleshooting

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