Energetiq LDTLS TLS-EQ77H Operation Manual
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Energetiq LDTLS TLS-EQ77H Operation Manual

Laser-driven tunable light source
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Model TLS-EQ77H
™
LDTLS
Laser-Driven Tunable Light Source
Operation Manual
Revision 1
November 2016
Part Number DOC-7682

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Summary of Contents for Energetiq LDTLS TLS-EQ77H

  • Page 1 Model TLS-EQ77H ™ LDTLS Laser-Driven Tunable Light Source Operation Manual Revision 1 November 2016 Part Number DOC-7682...
  • Page 2 All technical information, including drawings, schematics and specifications contained in this manual are the property of Energetiq and shall not be reproduced in whole or in part without the written consent of Energetiq. The content of this manual is subject to change without notice.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS   Chapter 1 ..............................1   General Information ....................1   Safety ............................... 1   Chapter 2 ..............................5   Description ........................5   General ............................5   Specifications ..........................6   System Description ........................8   Power Supply Controller ......................

  • Page 5: Chapter 1

    General Precautions There are no user-serviceable parts inside the TLS-EQ77H. For any problems encountered during operation, please contact Energetiq Technology for assistance. If there is a component failure, do not attempt to open the Power Supply Controller or Lamp House enclosure of the TLS-EQ77H.
  • Page 6 The unit must not be operated if the covers are removed or it is defective in any way. Contact Energetiq if any problems with the equipment are suspected. US 7435982, 7786455, 8525138, 8969841, 9048000, 9185786 ; Japan 5410958, 5628253; Korea 10-1507617; UK GB2450045 TLS-EQ77H Operation Manual Rev.
  • Page 7 Labels and Safety Notification The following safety labels appear on the product. Figure 1 shows the location of each label on the EQ-77 system. Manufacturer’s identification label – gives the manufacturer’s name and address, and the model, serial number, and date of manufacture of the equipment.
  • Page 8 Explanatory Certification Label Label Manufacturer’s Identification label Figure 1: Safety Label Locations Safety Interlocks The TLS-EQ77H is equipped with interlocks to prevent operation of the device when any of the following conditions are present: 1. An external interlock is open 2.

  • Page 9: Chapter 2

    DESCRIPTION General The TLS-EQ77H is a compact, highly stable tunable light source. It utilizes the Energetiq EQ-77 Laser Driven Light Source™ as a broadband light source. A monochromator is used to select the desired output wavelength. The monochromator output is fiber coupled to the TLS-EQ77H output.

  • Page 10: Specifications

    Specifications Optical Performance  Wavelength range: 400 – 1100 nm  Wavelength step size: 2 nm  Sweep time, 2 nm step: 20 ms  Return time, 1100 – 400 nm: 4 s  Output connector: SMA  Fiber output NA: 0.19 ± 0.02 ...
  • Page 11 Utility Requirements Power Supply Controller Electrical  Voltage: 100 – 240 VAC  Frequency: 50/60 Hz  Power: 350 W max.  Connector: IEC320 C14 inlet Monochromator Electrical  Voltage: 24VDC  Power: 50W  Connector: 5-pin DIN female  Mating connector: 5-pin DIN male, Switchcraft 05GM5MX or equivalent ...

  • Page 12: System Description

    The TLS-EQ77H system consists of a Power Supply Controller unit, Lamp House, Remote Control unit, Monochromator Power Supply (not shown), and interconnecting cables (not shown). The system incorporates the Energetiq EQ-77 Laser Driven Light Source™, a monochromator, and custom optics.

  • Page 13: Power Supply Controller

    Power Supply Controller Power Input Connector Lamp House Status I/O Interface RS-485 Control Indicators Connector Connector Connector Figure 2: EQ-77 Power Supply Controller Power Supply Controller The Power Supply Controller contains:  Laser power supply  Thermo-electric cooler control system for laser ...
  • Page 14 Status Indicator LEDs These five LEDs indicate the system status. The function of these indicators is shown below Table 2. LED Label Meaning (when lit) POWER ON AC power is connected to the EQ-77 Power Supply Controller LAMP ON UV Light is on LASER ON Laser power is ON and laser light is being produced within the Lamp House...
  • Page 15 Power Input Connector This is a fused IEC 320 inlet connector for AC power input. Fuses are 5A 250V 5x20mm fast-acting type. Replace only with the same type. Lamp House Control Connector (21-pin mixed D-sub) Provides various power and control signals to/from the Lamp House module. No other connector or cable may be used with the TLS-EQ77H other than the one supplied.

  • Page 16: Lamp House

    Lamp House The Lamp House assembly contains:  EQ-77 Lamphead  Monochromator  Optics  Interface connectors External features (refer to Figure 3): Optical output connector SMA connector for light output. Nitrogen Purge Inlet / Outlet These are the fittings for the required nitrogen purge gas. Cooling Water Inlet / Outlet These fittings are for connection of cooling water required by the Lamp House.

  • Page 17: Chapter 3

    1) I/O cable with 15 pin D- connector at each end 1) Monochromator power supply If any part is missing or appears damaged, contact Energetiq immediately. Do not attempt to substitute any parts. There are no user-serviceable parts inside the TLS-EQ77H Lamp House.
  • Page 18 4. Connect nitrogen purge gas to the Lamp House. Clean and dry nitrogen from either a Dewar or research-grade N bottle is recommended. Do not use any other purge gas. Grade 6 or better gas purity is recommended to maintain cleanliness of the optics, and gas should be filtered to <5um.
  • Page 19 6. Connect the Remote Control Unit to the I/O connector on the Power Supply Controller using the supplied cable. The Remote Control Unit is shipped with an interlock jumper plug installed. To use the remote interlock function, connect a remote contact or solid-state switch across pins 1 and 3.
  • Page 20 User I/O can be powered either by the EQ-77 internal isolated power supply, or an external supply. Figure 6 shows connection schematics for both configurations. Description Pin # Details Commands (Inputs) LAMP OPERATE OPERATE REQUEST, apply +5V (referenced to digital common) to initiate start cycle EXTERNAL INTERLOCK EXTERNAL INTERLOCK, apply +5V (referenced to...
  • Page 21 5V Power Pin 5 Isolated 0.1uF 5VDC supply Contact or Input solid-state switch Pin 12 0.1uF Contact or solid-state switch Input Pin 13 Outputs Load Pins 1, 2, 3, 4 5V Return Pins 6, 7, 8, 9 5V Power Pin 5 Isolated 0.1uF 5VDC supply...
  • Page 22 RS-485 Interface Connector J2 is a standard 9-pin male d-sub. Mating connector is a standard 9-pin female d- sub (for example, AMP part no. 205203-3 with contacts 1-66504-0). See Table 4 for pin connections. Port settings are 9600 bps, 8 data bits, 1 stop bit, no parity, no handshaking. Description Pin # Details...

  • Page 23: Chapter 4

    This is very unusual. However, if this occurs, turn the OPERATE switch to the OFF position (down) and begin at Step 1 again. If this occurs multiple times, contact Energetiq service Stopping To turn the lamp off, simply turn the OPERATE Switch to the OFF position. If the lamp will not be used for some time, the AC supply can be turned off.

  • Page 24: Monochromator Interface

    Monochromator Interface The monochromator is controlled through its USB interface. A simple Windows application is available to communicate with the monochromator from a host PC, and control the basic functions of the instrument. To use the application: 1. Download the file "MH1034_Installer-Package_Aug-24-2016.zip" and extract the files to a new folder.
  • Page 25 EQ-77 is interrupted. Displays a help menu listing the EQ77 firmware v02d (FRM-7117 R005) available commands build date 11/18/15 (c) Energetiq Technology, Inc. operational commands: U/D - raise/lower laser power by 0.5% - Query present laser power - reset laser power to Factory...
  • Page 26 TLS-EQ77H Operation Manual Rev. 1...

  • Page 27: Chapter 5

    C h a p t e r 5 MAINTENANCE AND TROUBLESHOOTING Optical Alignment In some cases it may be necessary to re-align the internal optics. Use the following procedure for alignment. OBJECTIVE  Provide instructions for alignment of the TLS‐EQ77H system.    SAFETY WARNINGS  Follow all applicable safety procedures.  Use proper PPE as required.    PPE REQUIRED  Part Number Description Quantity TN120...
  • Page 28   PARTS REQUIRED    Part Number Description Quantity ---- TLS-EQ77H System ASD-4686 Remote Control WC00064 Power Cable TLS-EQ77H Operation Manual Rev. 1...
  • Page 29   PROCEDURE      ALWAYS WEAR CLEAN GLOVES WHEN HANDLING COMPONENTS       Step  Picture  Description   3.   Prepare the system as shown   Connect one end of the 1500um fiber to the LDTLS bulkhead labeled OPTICAL OUTPUT   Hand tighten the SMA connector   Connect the opposite end of the 1500um fiber to the Power Detector   Hand tighten the SMA connector   Connect the Power Detector to the Power Meter   Connect the Lamp Head Cable to the LDTLS and EQ‐77 Power Supply   Connect the Monochromator Power Supply to the LDTLS bulkhead labeled POWER   Connect the USB cable to the PC and LDTLS bulkhead labeled COMM USB   Connect the Remote Control to the EQ‐77 Power Supply   Connect the EQ‐77 Power Supply to a 120V AC outlet   Connect the Monochromator Power Supply to a 120V AC outlet   Connect the cooling lines to the LDTLS   Start the chiller and ensure there are no leaks  ...
  • Page 30   WEAR LASER SAFETY GLASSES  NOTIFY OTHERS OF HAZARD      Turn the Remote Control OPERATE switch on   Clear any faults if required   The LASER ON LED will illuminate   Wait for the LAMP ON LED to illuminate   Wait 10 minutes for system warm‐up              5.     Power Meter functions are shown at left  Turn Power Meter ON      TLS-EQ77H Operation Manual Rev. 1...
  • Page 31 6.     Zero the power meter          7.   Change the Power Meter wavelength to 500nm    TLS-EQ77H Operation Manual Rev. 1...
  • Page 32   8.   Change the Monochromator wavelength to 500nm and Filter Wheel position to Pos. 2                                            9.   Remove MPD‐7573 Chassis Top Cover if installed  and set aside   Remove (18x) FS00492 M4 x 8 Flat Head  Phillips Machine Screw    Use TOOL TLS28     TLS-EQ77H Operation Manual Rev. 1...
  • Page 33     10.       Ensure all 5 stages are at center position    Center if required  Adjust the knob designated Z     Adjust until the highest value has been  reached on the Power Meter   If the Lamp Head contacts the OAP Pedestal,  retract approximately 10 turns   Adjust the knobs designated X1 and X2    Adjust only one knob at a time   Alternate between X1 and X2    SIDE VIEW     Adjust until the highest value has been    reached on the Power Meter    USE FINGERS OR TOOL TLS11 TO ROTATE   Adjust the knobs designated Y1 and Y2   STAGE ADJUSTMENT KNOBS     Adjust only one knob at a time     ...
  • Page 34  Torque 5 stage lock screws with TOOL TLS30   Verify that maximum power has not changed   Enter value in Production Database    12.       Install MPD‐7573 Chassis Top Cover   Attach with (18x) FS00492 M4 x 8 Flat Head  Phillips Machine Screw    Use TOOL TLS12         END  REVISION HISTORY  Date  Revision  Description  Nov 8, 2016  1  Initial Release    TLS-EQ77H Operation Manual Rev. 1...

  • Page 35: Fault Indicator Block Diagram

    Fault Indicator Block Diagram Laser On Lamp Fault Controller Fault De-Asserted 150 sec Lamp On Asserted after Operate Asserted De-Asserted Command (pin 3 on remote) (pin 4 on remote) (pin 1 on remote) (pin 2 on remote) Signal Available on User Interface Internal Logic That Generates Signal External Control Cable Not...
  • Page 36 OFF position. The unit will not turn on if a fault condition exists.  If all of the interlocks are OK and either the lamp or controller interlock faults will not clear, please contact the factory. Condition: Lamp fails to ignite after several tries. Action Contact Energetiq. TLS-EQ77H Operation Manual Rev. 1...

  • Page 37: Engineering Drawings

    A p p e n d i x A ENGINEERING DRAWINGS The following engineering drawings are included for reference. Drawing number Revision Title OTD-7785 TLS-EQ77H Lamp House Outline OTD-6881 EQ-77 Power Supply Assembly TLS-EQ77H Operation Manual Rev. 1...
  • Page 38 TLS-EQ77H Operation Manual Rev. 1...

  • Page 39: Revision History

    A p p e n d i x B REVISION HISTORY Date Revision Description 09 September 2016 Preliminary Preliminary release 30 September 2016 Initial release TLS-EQ77H Operation Manual Rev. 1...
  • Page 40 TLS-EQ77H Operation Manual Rev. 1...

  • Page 41: Packaging Instructions

    A p p e n d i x C PACKAGING INSTRUCTIONS Use the following procedure if it becomes necessary to transport the TLS-EQ77H system. OBJECTIVE  Provide instructions for packaging of the LDTLS System.    SAFETY WARNINGS  Follow all applicable safety procedures.  Use proper PPE as required.  PPE REQUIRED  Part Number Description Quantity TN120 Gloves, Nitrile rubber, TechNiGlove (replace with digit for desired size) ----- Work Gloves (For handling wood crates)
  • Page 42 ----- AC Power Cable (Part number may vary by configuration) ----- Power Supply (Supplied with Monochromator) ----- USB Cable (Supplied with Monochromator) PROCEDURE  WEAR GLOVES WHEN HANDLING COMPONENTS      ACCESSORIES    Step  Picture  Description  1.       Assemble two (2) PK00019‐2 Accessory Boxes      2.     ...
  • Page 43 4.      REMOTE CONTROL   Close box and seal with MW00329 Kraft Tape  LABEL  Apply MPD‐7627‐06 REMOTE CONTROL Label   Apply MPD‐7627‐07 INTERLOCK BYPASS Label  INTERLOCK BYPASS  LABEL     5.       Assemble two (2) PK00019‐4 Cable Sleeves   Tape with MW00329 Kraft Tape      6.       Bag (2) AC Power Cables   Use MW00364 Poly Bag   Close bag      7.       Insert power cables in one cable sleeve  AC POWER CORDS ...
  • Page 44 REMOTE CONTROL  CABLE LABEL     9.       Insert remote control cable in the other cable sleeve  REMOTE CONTROL   Apply MPD‐7627‐05 REMOTE CONTROL CABLE Label  CABLE LABEL        10.       Bag USB Cable (supplied with Monochromator) in  MW00186 Poly Bag and close   Apply MPD‐7627‐09 USB CABLE Label  USB CABLE LABEL       11.       Pack accessories as shown in one Accessory Box:    3  1. AC Power Cords  2. Remote Control Cable  4  3.
  • Page 45 12.       Close accessory box and tape with MW00329 Kraft  ACCESSORIES LABEL Tape   Apply MPD‐7627‐01 ACCESSORIES Label      LAMP HEAD CABLE  1.      LH TO PS CABLE LABEL  Coil LH Cable and apply 2 MS00002 Cable Ties    CABLE TIE (2)     Bag LH cable in MW00364 Poly Bag and close   Apply MPD‐7627‐10 LH TO PS CABLE Label    2.       Pack LH Cable in MW00276 Bubble Wrap   Place in the other Accessory Box      3.       Close accessory box and tape with MW00329 Kraft  LH TO PS CABLE LABEL ...
  • Page 46 POWER SUPPLY  1.     Bag Power Supply   Use MW00401 25 x 30 Poly Bag   Fold end closed   Tape end and side with MW00298 Kapton Tape        2.     Apply single wrap of MW00480 Foam   Tape with MW00298 Kapton Tape      3.       Prepare PK00022‐2 Outer Box      4.       Prepare PK00022‐1 Inner Panel   Orient with connectors facing up   Slide Power Supply into Inner Panel    Center on panel  ...
  • Page 47 5.       Close box and tape with MW00235 clear tape   Apply MPD‐7627‐11 EQ‐77 PS Label to top of box      6.       Assemble PK00043 PS/ACC Combo Overpack Box   Tape all seams with MW00329 Kraft tape   Leave top open      7.       Place Power Supply Box in Overpack Box   Place Lamp Head Cable Box on Power Supply Box   Place Accessory Box on Power Supply Box      8.       Place one layer of MW00276 Bubble Wrap on top      9.     ...
  • Page 48 1.       Open PK00042 Light Engine Packaging  END CUSHION (2)  Remove Inner Box and end cushions   Remove end cushions from Inner Box   Set end cushions aside  INNER BOX          2.       Inspect Light Engine   Confirm the following are present:  2  1. Water fitting caps (2)  1  2. Purge fitting plugs (2)  3. SMA caps (2)  3      3.       Bag Light Engine  ...
  • Page 49 THIS SIDE UP LABEL     6.       Place inner box in outer overpack   Apply LB00036 This Side Up Label on front and back  side  THIS SIDE UP LABEL      7.       Close overpack and seal all seams with MW00329 Kraft  LDTLS SYSTEM LABEL  tape   Apply MPD‐7627‐12 LDTLS SYSTEM Label   Set aside      SHIPPING CRATE PREPARATION  TLS-EQ77H Operation Manual Rev. 1...
  • Page 50 1.      1   Apply labels on front and rear of PK00041 Shipping  Crate as shown   1. MW00411 Fragile Label  4  2. LB00037 Keep Dry Label  3. LB00036 This Side Up Label  5  4. LB00039 Do Not Stack Label  5. Tilt Watch Label (Supplied with Tilt & Tell)      2.       Apply labels on both sides as shown   1. MW00411 Fragile Label  2  2. LB00037 Keep Dry Label  3. LB00036 This Side Up Label    4. LB00039 Do Not Stack Label  4      3.   ...
  • Page 51     5.       Install MW00494 Tip & Tell Indicators as shown   Remove pin using pliers      FINAL PACKAGING  1.       Place Light Engine (LDTLS System) at bottom of crate    TLS-EQ77H Operation Manual Rev. 1...
  • Page 52 LIGHT ENGINE      2.     Place Power Supply Box on top of Light Engine  POWER SUPPLY   Place MW00495 Desiccant in crate as shown  DESSICANT      3.     Fill voids with packing material      4.       Replace front panel and tighten screws   Tighten side screws first in a cross pattern   Finish with bottom screws   Ensure there are no gaps between panel and crate      5.     Replace top panel and tighten screws    TLS-EQ77H Operation Manual Rev. 1...
  • Page 53     6.       Strap crate at top and bottom   Tighten securely   Use PK00044 Poly Strap   Seal with PK00045 Poly Strap Seals   Trim excess strap material      7.       Attach document pouch(es) as shown      8.       Attach MW00481 Packing List envelope to top of crate  as shown   Insert packing list and seal closed   Apply address label to top of crate   Verify shipping paperwork is correct   Apply MW00375 Orange Dot Label on top of crate       ...
  • Page 54 END  REVISION HISTORY  Date  Revision  Description  July 28, 2016  A  Release    TLS-EQ77H Operation Manual Rev. 1...
  • Page 55 TLS-EQ77H Operation Manual Rev. 1...
  • Page 57 All technical information, including drawings, schematics and specifications contained in this manual are the property of Energetiq and shall not be reproduced in whole or in part without the written consent of Energetiq. The content of this manual is subject to change without notice.

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